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8.914-366.0-AL     08/09/18

Hotsy 1200 Series

Hot Water - Gas Engine - Gas Oil Fired

Operator’s Manual

Pressure Washer

MODELS:                    1260SS

1.110-533.0

1270SS

1.110-557.0

1280SS

1.110-558.0

1260SSG

1.110-535.0

1270SSG

1.110-536.0

1280SSG

1.110-537.0

1285SS

1.110-043.0

1290SS

1.110-538.0

1285SSG

1.110-044.0

1290SSG

1.110-539.0

For the Hotsy Dealer nearest you, 

consult our web page at 

www.hotsy.com

Summary of Contents for 1260SS

Page 1: ...ual Pressure Washer MODELS 1260SS 1 110 533 0 1270SS 1 110 557 0 1280SS 1 110 558 0 1260SSG 1 110 535 0 1270SSG 1 110 536 0 1280SSG 1 110 537 0 1285SS 1 110 043 0 1290SS 1 110 538 0 1285SSG 1 110 044 0 1290SSG 1 110 539 0 For the Hotsy Dealer nearest you consult our web page at www hotsy com ...

Page 2: ...2 Hotsy 1200 Operator s Manual 8 914 366 0 AL Machine Data Label ...

Page 3: ...ng 21 Parts Coil Chassis 1260SSG 1270SSG 1280SSG 1285SSG 1290SSG 26 Power Platform 1260SSG 1270SSG 1280SSG 1285SSG 1290SSG 27 Parts 1260SSG 1270SSG 1280SSG 1285SSG 1290SSG 28 Coil Chassis 1260SS 1270SS 1280SS 1285SS 1290SS 32 Power Platform 1260SS 1270SS 1280SS 1285SS 1290SS 33 Parts 1260SS 1270SS 1280SS 1285SS 1290SS 34 Engine Gasoline Tank 38 Control Box 40 Float Tank 42 Burner Fuel Oil Tank 44 ...

Page 4: ... function of the machine The MAINTENANCE section contains preventive main tenance to keep the machine and its components in good working condition They are listed in this general order Pump Burner Fuel Filter Heating Coil Engine Oil Burner Blower Motor Battery Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number...

Page 5: ...intain for future reference the manufacturers instructions The operator must know how to stop the machine quickly and understand the operation of all controls Never permit anyone to operate the engine without proper instructions SAVE THESE INSTRUCTIONS This manual should be considered a permanent part of the machine and should remain with it if machine is resold When ordering parts please specify ...

Page 6: ...t high speeds To avoid personal injury eye hand and foot safety devices must be worn AVERTISSEMENT Un jet haute pression peut écailler la peinture ou provoquer l émis sion d autres particules dans l air et leur projection à hautes vitesses Pour éviter les lésions corporelles une protection des yeux du visage des mains et des pieds doit être portée lors de l utilisation de cet équipement 5 Wear pro...

Page 7: ...nd could result in a serious explosion NEVER use crankcase or waste oil in your burner Fuel unit malfunction could result from contamination Do not confuse gasoline and fuel oil tanks Keep proper fuel in proper tank WARNING Risk of injury Hot surfaces can cause burns Use only designated gripping areas of spray gun and wand Do not place hands or feet on non insulated areas of the pressure washer AV...

Page 8: ...f the machine WARNING Be extremely careful when using a ladder scaf folding or any other relatively unstable location The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces AVERTISSEMENT Faire preuve d une extrême prudence au moment d utiliser une échelle des échafaudages ou toute autre surface relative ment instable La zone de netto...

Page 9: ...eau doit être fourni WARNING Do not spray machine or any people animals or electrical parts AVERTISSEMENT Ne pas vaporiser sur la machine ou les gens les animaux ou les pièces électriques Follow the maintenance instructions specified in the manual WARNING IF CONNECTED TO A POTABLE WATER SUPPLY PROTECT AGAINST BACKFLOW WARNING DO NOT SPRAY MACHINE OR ANY PEOPLE ANIMALS OR ELECTRICAL PARTS Hotsy 120...

Page 10: ...el Pump 1290SS 5 6 GPM 336 GPH 3000 PSI Fuel Oiled Fired 456 344 BTU Hr 160 185 PSI 145 170 PSI Post Fuel Pump 1285SSG 5 2 GPM 306 GPH 3500 PSI Fuel Oiled Fired 414 318 BTU Hr Nominal 175 PSI 160 PSI Post Fuel Pump 1290SSG 5 6 GPM 336 GPH 3000 PSI Fuel Oiled Fired 456 344 BTU Hr Nominal 175 PSI 160 PSI Post Fuel Pump Model Burner Exhaust Stack Machine Power Machine Weight Shipping Weight Machine D...

Page 11: ...pump high pressure discharge nipple and the other end to spray gun Unloader Valve Safety device which when the spray gun closes prevents over pressurization Bend Restrictor Shroud This shroud has different lengths depending on pressure The largest shroud must be connected to the spray gun to protect operator if hose becomes separated Burner Exhaust Battery Box Relief Valve Engine Pump Unloader Val...

Page 12: ...Engine Manual Pressure Hose Trigger Gun and Wand 1 Install the pressure hose on the pressure washer as shown NOTE The pressure nozzle is not to be installed at this time NOTE The safety Relief Valve must be inspected and tested annually 2 Assemble wand components as shown 3 Make sure all connections are secure NOTE Longest hose shroud end must be connected to spray gun Hose Quick Disconnect Outlet...

Page 13: ...AUTION All venting must be in accordance with applicable federal and state laws and local ordi nances Consult local heating contractors ATTENTION Toute la ventilation doit être conforme aux lois fédérales et de l État ou de la province et aux réglementations locales applicables Consulter des entrepreneurs en systèmes de chauffage locaux If the pressure washer is to be used in an enclosed area a fl...

Page 14: ...set for operation at altitudes near 500 feet If operated at higher altitudes it may be necessary to adjust the air band for a 1 or 2 smoke spot on the Bacharach scale To adjust Loosen locking screw found on the air band Start machine and turn burner ON and close air band until black smoke appears from burner exhaust vent Note air band position Next slowly open the air band until white smoke just s...

Page 15: ...ting needs with air band and fuel pressure settings alone NOTE When changing fuel pump a by pass plug must be installed in return line port or fuel pump will not prime CAUTION If white smoke appears from burner exhaust vent during start up or operation discon tinue use and readjust air bands ATTENTION Si de la fumée blanche s échappe de l évacuation du brûleur pendant le démarrage ou le fonctionne...

Page 16: ...Some 1200 models are equipped with an electric fuel pump which operates only when the engine is running The pump is primed when the key switch is held in the start position In the event that the engine stalls for any reason the fuel pump will shut off WARNING The fuel pump installed on this machine has been adjusted at the factory to provide a maximum pressure of 1 3 1 7 PSI at the pump outlet Whe...

Page 17: ...ture Close the trigger gun and turn burner switch ON IMPORTANT The throttle control must be in the full throttle position or damage to the AC generator or burner may result Open the trigger gun The burner will fire immediately with a puff of smoke If smoke continues refer to the Troubleshooting Guide in this manual When the trigger gun is closed or the temperature setting is reached the burner wil...

Page 18: ...ainted surfaces are peeling or chipping use extreme caution as pressure washer may remove the loose paint from the surface Keep the spray nozzle a safe distance from the surface you plan to clean High pressure wash a small area then check the surface for damage If no damage is found continue to pressure washing CAUTION Never use Bleach chlorine products and other corrosive chemicals Liquids contai...

Page 19: ...eze and remove spray nozzle from wand Start the machine and allow it to run until antifreeze flows from the end of the wand Place end of wand into float tank and circulate the anti freeze through system for several minutes Open and close the trigger gun several times to circulate anti freeze through the unloader valve Place detergent line into the float tank Open the detergent metering valve to dr...

Page 20: ...r using detergent solutions the sys tem should be flushed thoroughly with clear water 4 Clean strainer screen on detergent line periodically Unloader Valve WARNING The unloader valve on this pressure washer has been factory set and sealed and is a field nonadjustable part Tampering with the factory setting may cause personal injury and or property damage and will void the manufacturer warranty Bur...

Page 21: ...ce Inadequate water supply Increase water supply Pump sucking air Fill the detergent container Check for loose hose clamps or fittings UNLOADER VALVE CYCLES WHEN TRIGGER GUN IS OPEN OR CLOSED Air in system Open and close trigger gun several times Defective unloader valve Repair or replace Water leak between unloader valve and trigger gun Check fittings hose and trigger gun for leaks Repair or repl...

Page 22: ... parts breakdown for nozzle size Heavy accumulation of soot on coils and burner assembly Remove coils and burner assembly clean thoroughly Call local dealer Misaligned electrode setting Realign electrodes to specifications MACHINE SMOKES WHILE BURNER UNIT IS RUNNING OR UNIT SMOKES AT COLD START ONLY WHEN BURNER IS OFF CONTINUED Obstruction in smoke stack Check for insulation blockage or other fore...

Page 23: ...ce Center can be identified by visiting www hotsy com or by calling 1 800 525 1976 When ordering from your dealer please provide the following Model Number _______________________________________ Machine Serial Number ________________________________ Component Part Number _______________________________ Description __________________________________________ Hotsy 1200 Operator s Manual 8 914 366 0...

Page 24: ...24 Notes Hotsy 1200 Operator s Manual 8 914 366 0 AL ...

Page 25: ...25 Parts Parts 1 110 533 0 1 110 557 0 1 110 558 0 1 110 535 0 1 110 536 0 1 110 537 0 1 110 043 0 1 110 538 0 1 110 044 0 1 110 539 0 HOTSY 1200 Hotsy 1200 Operator s Manual 8 914 366 0 AL ...

Page 26: ...44 102 96 74 See Fuel Tank For Detail See Float Tank For Detail See Control Box For Detail See Coil Outlet Assy For Detail 103 12 102 See Hose Spray Gun Assy For Detail See Wire Routing Illus For Positioning See Burner Assy For Detail 88 86 101 117 116 103 112 15 101 114 91 Location Of 2nd Serial Plate Under Side Of Frame Location Of 1st Serial Plate On Top Of Frame Hotsy 1200 Operator s Manual 8 ...

Page 27: ...66 56 42 45 44 43 44 39 60 68 64 63 61 38 70 73 72 71 76 78 90 8 80 81 59 44 3 9 9 59 44 44 81 59 80 94 91 90 97 8 82 14 96 98 65 48 98 50 95 25 91 Reversed View 65 77 1260SSG 12HP Vanguard Only Honda Only Honda Only 100 For Honda Engine Only To Gasoline Tank Power Platform with Generator 93 99 105 108 111 110 109 110 110 113 107 110 99 106 89 64 63 To Carbon Canister Purge Side 111 For Details Se...

Page 28: ...E 18 8 706 547 0 3 GROMMET 1 2 X 1 X 1 19 8 911 328 0 1 LID 18 OD X 10 ID WELDMENT 20 8 717 442 0 1 INSULATION TOP HEAD 18 OD X 8 ID FIBERGLASS 21 8 719 935 0 1 RING INSULATION RETAINER 18 TOP HAT 22 8 911 930 0 1 COIL 18 23 8 717 446 0 1 INSULATION BLANKET FIBERGLASS 24 8 911 331 0 1 WRAP COIL OUTER ASSEMBLY HOTSY 1200 25 8 707 019 0 1 HOSE BARB 1 2 BARB X 3 8 MNPT BRASS HEX 26 8 911 247 0 1 GUAR...

Page 29: ...97 0 1 MUFFLER HONDA GX630 660 K1 RIGHT 1270SSG 1280SSG 1290SSG 47 8 754 819 0 1 ENGINE VANGUARD 18HP 1260SSG 8 752 149 0 1 ENGINE HONDA GX630R NO THROTTLE 1270SS 1280SS 1290SS 1270SSG 1280SSG 1290SSG 8 715 067 0 1 ENGINE VANGUARD 21HP 1285SSG 48 9 802 867 0 1 GUARD MUFFLER BRIGGS 1260SSG 8 749 367 0 1 GUARD MUFFLER VANGUARD 1285SSG 49 6 390 126 0 4 CLAMP HOSE 46 54 ST 50 8 750 737 0 1 ADAPTER M20...

Page 30: ... 0 1 LABEL WATER INLET 76 ENGINE BUSHING SEE SPECIFICATIONS PAGE 77 9 802 754 0 2 SCREW 1 4 X 1 2 WHIZ LOC 1260SSG 78 ENGINE PULLEY SEE SPECIFICATIONS PAGE 79 PUMP BUSHING SEE SPECIFICATIONS PAGE 80 9 802 776 0 8 NUT 5 16 ESNA 81 8 718 980 0 10 WASHER 5 16 FLAT SAE QTY OF 12 For 1260SSG 1285SSG 8 718 980 0 WASHER 5 16 FLAT SAE QTY OF 4 For 1270SSG 1280SSG 1290SSG 82 9 802 695 0 2 NUT 10 32 KEPS 83...

Page 31: ...70SS 1280SS 1290SS 101 8 921 831 0 1 PLATE DIESEL 102 8 718 674 0 7 BOLT 3 8 X 2 1 4 GR 8 2 103 9 802 781 0 7 NUT 3 8 WHIZ 104 8 911 954 0 1 INSULATION RETAINER 105 8 753 269 0 1 REDUCER 1 4 X 3 16 1260SSG 1280SS 106 9 802 151 0 1 SWIVEL 1 2 JIC FEM PUSH ON 107 8 711 785 0 6 HOSE 3 8 PUSH ON 1270SS 1280SS 1290SS 108 8 753 270 0 1 REDUCER 1 4 X 3 8 1270SS 1280SS 1290SS 109 9 802 254 0 45 HOSE 1 4 P...

Page 32: ...4 33 14 9 8 102 1 8 6 5 36 2 4 37 See Wire Routing Illus For Positioning 40 75 For Detail See Burner Assy 83 33 8 86 10 11 Honda Engine Only Reversed View 80 81 49 49 80 79 90 See Coil Outlet Assembly For Detail 21 Reversed View 92 57 41 Super Duty Option See Gasoline Tank For Detail 97 71 12 84 See Fuel Tank For Detail See Control Box For Detail 75 44 34 89 82 78 50 ...

Page 33: ...6 66 48 29 30 49 91 91 46 35 47 45 58 41 42 43 44 53 57 55 32 25 31 60 56 59 59 39 14 65 64 63 15 61 38 52 54 28 28 67 69 68 74 50 62 8 7 For Honda Engines Only 28 59 8 9 See Pump Assy For Detail 50 87 57 76 70 88 27 70 101 99 51 52 53 1260SS 93 96 51 101 92 95 92 103 94 103 103 98 89 100 85 Power Platform Vanguard only Honda only To Carbon Canister Purge Side ...

Page 34: ...PS 17 9 802 188 0 1 VALVE METERING 1 4 HOSE 18 8 706 547 0 3 GROMMET 1 2 X 1 X 1 2 19 8 911 328 0 1 LID 18 OD X 10 ID WELDMENT 20 8 717 442 0 1 INSULATION TOP HEAD 18 OD X 8 ID FIBERGLASS 21 8 719 935 0 1 RING INSULATION RETAINER 18 TOP HAT 22 8 911 930 0 1 COIL 18 23 8 717 446 0 1 INSULATION BLANKET FIBERGLASS 24 8 911 331 0 1 WRAP COIL OUTER ASSEMBLY HOTSY 1200 25 BELTS SEE SPECIFICATIONS PAGE 2...

Page 35: ...R VANGUARD 1285SSG 8 750 497 0 1 MUFFLER HONDA GX630 660 RIGHT 8 739 597 0 2 BOLT FLANGE M8 X 20 HONDA MUFFLER NOT SHOWN 47 8 754 819 0 1 ENGINE VANGUARD 1260SS 8 752 149 0 1 ENGINE HONDA GX630R NO THROTTLE 1270SS 1280SS 1290SS 8 715 067 0 1 ENGINE VANGUARD 1285SSG 48 9 802 867 0 1 GUARD MUFFLER BRIGGS 1260SSG 8 749 367 0 1 GUARD MUFFLER VANGUARD 21 HP 1285SSG 49 6 390 126 0 4 CLAMP HOSE 46 54 ST ...

Page 36: ...058 0 1 STRAINER 82 8 753 398 0 2 RIVET 3 16 LPST 83 8 704 659 0 2 LABEL HOTSY LOGO 5 X 11 84 9 800 020 0 1 LABEL COLD WATER INLET 85 9 802 765 0 2 SCREW 1 4 20 X 1 2 BH BLACK 1260SS 86 8 900 925 0 1 LABEL HOTSY 1200 SERIES 87 8 915 387 0 1 DEFLECTOR EXHAUST 1 3 8 1270SS 1280SS 1290SS 9 802 798 0 1 SCREW 10 1 2 TEK HH SS 1270SS 1280SS 1290SS 88 9 802 794 0 2 NUT 1 4 X 1 2 CAGE 89 8 706 728 0 1 BUS...

Page 37: ...SS 1270SS 1280SS 1285SS 1290SS REF PART NO QTY DESCRIPTION NOTES 100 8 920 353 0 1 PLATE GUARD 1260SS 101 8 900 282 0 1 LABEL REGULATION 4442 6 102 8 911 954 0 1 INSULATION RETAINER 103 8 753 066 0 2 7 CLAMP 1270SS 1280SS 1290SS 3 10 CLAMP 1260SS 1285SS ...

Page 38: ...38 Engine Gasoline Tank Hotsy 1200 Operator s Manual 8 914 366 0 AL 3 2 12 6 4 3 6 5 1 7 13 8 9 10 11 15 6 17 16 21 19 18 20 20 18 24 22 23 25 14 21 To Tank 26 To Engine Purge ...

Page 39: ...70SSG 1280SSG 1290SSG 8 9 802 056 0 1 DIP TUBE ASSY PLASTIC 10 75 9 9 802 053 0 1 BUSHING MOLDED 10 8 751 057 0 1 CAP FUEL TANK W GAUGE RATCHET 11 9 800 001 0 1 LABEL GASOLINE ONLY 12 9 802 254 0 18 HOSE 1 4 FUEL 1270SS 1280SS 1290SS 1270SSG 1280SSG 1290SSG 13 9 802 254 0 10 HOSE 1 4 FUEL 1270SS 1280SS 1290SS 1270SSG 1280SSG 1290SSG 45 1260SS 1285SS 1260SSG 1285SSG 14 9 802 254 0 4 HOSE 1 4 PUSH O...

Page 40: ...C HH 7 9 802 480 0 1 BOX PLASTIC BACK 8 9 802 514 0 4 STRAIN RELIEF STRAIGHT LQ TITE 1270SSG 1280SSG 1290SSG 3 1260SS 1270SS 1280SS 1290SS 1285SS 1265SSG 1285SSG 9 8 750 095 0 1 THERMOSTAT 2 METER LG CAP HOTSY 10 9 802 695 0 8 NUT 10 32 KEPS 1260SS 1285SS 9 802 695 0 4 NUT 10 32 KEPS 1260SSG 1285SSG 9 802 695 0 9 NUT 10 32 KEPS 1270SS 1280SS 1290SS 9 802 695 0 7 NUT 10 32 KEPS 1270SGS 1280SSG 1290...

Page 41: ...6 9 802 283 0 1 HOUR METER 120V 17 9 802 451 0 1 SWITCH ROCKER CARLING W GREEN LENS 1260SSG 1270SSG 1280SSG 1290SSG 1285SSG 8 716 036 0 1 SWITCH ROCKER 1260SS 1270SS 1280SS 1290SS 1285SS 18 8 712 190 0 1 PLATE THERMOSTAT PLASTIC COVER 19 8 718 779 0 2 SCREW 4MM X 6MM PAN HEAD 20 8 750 097 0 1 KNOB THERMOSTAT 32 248 21 9 802 525 0 4 LOCKNUT 1 2 1270SSG 1280SSG 1290SSG 3 1260SS 1270SS 1280SS 1290SS ...

Page 42: ...42 Float Tank Hotsy 1200 Operator s Manual 8 914 366 0 AL 9 8 7 6 1 5 4 3 11 10 2 11 NOT USED ON SUPER DUTY OPTION 12 ...

Page 43: ... DIAMETER PLASTIC FLOAT 6 8 707 020 0 1 BARB 1 2 MPT X 3 4 BARB 8 706 947 0 1 BARB 1 2 BARB X 1 2 MNPT 1260SS G ONLY 7 8 707 061 0 1 STRAINER 1 2 BASKET 8 9 802 261 0 18 HOSE 3 4 PUSH ON 9 802 259 0 18 HOSE 1 2 PUSH ON 1260SS G ONLY 9 9 802 152 0 1 SWIVEL 3 4 SAE FEMALE PUSH ON 9 802 151 0 1 SWIVEL 1 2 JIC FEMALE PUSH ON 1260SS G ONLY 10 9 802 146 0 1 SWIVEL 1 2 MP X 3 4 GHF W STRAINER 11 8 707 00...

Page 44: ...NG 3 8 709 069 0 2 CLAMP SCREW 5 16 W 1 4 5 8 D SS 4 9 802 254 0 36 HOSE 1 4 PUSH ON FUEL 5 9 802 053 0 2 BUSHING MOLDED 6 9 803 535 0 1 CAP FUEL TANK W GAUGE 7 9 800 002 0 1 LABEL USE ONLY KEROSENE 8 9 802 054 0 1 ELBOW 1 4 FUEL TANK ZINC 1 7 5 2 3 4 6 3 4 8 Inlet to Burner Return Line from Burner Hotsy 1200 Operator s Manual 8 914 366 0 AL ...

Page 45: ... tested by a trained technician annually REF PART NO QTY DESCRIPTION NOTES 1 9 149 003 0 1 DISCHARGE MANIFOLD COIL OUTLET 2 9 196 012 0 1 SCREW 10 24 X 1 4 HEX SET 3 8 902 433 0 1 VALVE SAFETY RELIEF VSA 4 9 802 171 0 1 NIPPLE PIPE 3 8 X 3 8 NPT ST MALE 5 8 706 248 0 1 PLUG 3 8 ALLEN COUNTERSUNK 1 5 3 4 2 1 5 3 4 2 ...

Page 46: ...46 Burner For EHASR Only To Tank 8 4 1 5 2 6 10 10 3 7 7 11 9 Hotsy 1200 Operator s Manual 8 914 366 0 AL ...

Page 47: ...TOR 8 749 770 0 1 ELEMENT FILTER HOTSY REPLACEMENT 5 8 706 958 0 1 HOSE BARB 1 4 BARB X 1 4 PIPE 90 6 9 802 424 0 63 CORD 16 4 1260SSG 1270SSG 1280SSG 1290SSG 1285SSG 9 802 428 0 63 CORD 12 3 1260SS 1270SS 1280SS 1290SS 1285SS 7 8 706 827 0 2 ELBOW 1 4 STREET 90 BRASS 8 9 803 264 0 1 NIPPLE 1 4 X 3 BLACK PIPE 9 8 706 941 0 1 HOSE BARB 1 4 BARB X 1 4 ML PIPE 10 8 709 069 0 2 CLAMP SCREW 5 16 W 1 4 ...

Page 48: ...BX42 8 715 593 0 2BK90 9 802 403 0 H x 25MM 9 802 393 0 3TB36 1280SS 8 715 706 0 BX46 8 715 594 0 2B94SK 8 715 647 0 SK x 25MM 9 802 383 0 2BK36 1280SSG 9 802 420 0 BX43 8 715 594 0 2B94SK 8 715 647 0 SK x 25MM 9 802 392 0 3TB34 1285SS 8 715 706 0 BX46 8 715 594 0 2B94SK 8 715 647 0 SK x 25MM 9 802 383 0 2BK36 1285SSG 9 802 420 0 BX43 8 715 594 0 2B94SK 8 715 647 0 SK x 25MM 9 802 392 0 3TB34 1290...

Page 49: ...0 AX28 1270SS 9 802 399 0 H x 1 n a n a n a n a n a n a 1270SSG 9 802 404 0 P2 x 1 1B36SH 8 715 578 0 SH x 5 8 8 715 631 0 8 715 671 0 AX28 1280SS 9 802 399 0 H x 1 n a n a n a n a n a n a 1280SSG 9 802 404 0 P2 x 1 AK30 8 715 524 0 H x 5 8 9 802 397 0 8 715 670 0 AX27 1285SS 9 802 399 0 H x 1 n a n a n a n a n a n a 1285SSG 9 802 404 0 P2 x 1 AK30 8 715 524 0 H x 5 8 9 802 397 0 8 715 670 0 AX27 ...

Page 50: ...50 Pump 1260SS G Hotsy 1200 Operator s Manual 8 914 366 0 AL 19 26 18 15 16 6 14 13 14 11 17 7 8 7 21 7 14 22 25 12 10 6 5 19 4 3 1 2 23 24 20 17 9 ...

Page 51: ...T 3 WAY BALL 10 8 706 168 0 1 ELBOW 3 8 MALE 11 8 933 006 0 1 SWITCH FLOW MV60 12 8 750 299 0 1 UNLOADER VRT3 8 GPM 4500 PSI 13 8 751 180 0 1 PUMP HOTSY HM4035R 14 9 802 039 0 3 ELBOW 1 2 JIC X 3 8 MALE 15 8 918 423 0 1 HOSE 1 2 X 22 2 WIRE PRESSURE LOOP 16 9 802 015 0 1 NIPPLE PIPE 1 2 X 4 GALV 17 8 706 797 0 2 NIPPLE 1 2 HEX 18 8 707 232 0 1 VALVE 1 2 FNWTSC12 BRASS SWING CHECK 19 9 802 131 0 2 ...

Page 52: ...52 Pump 1270SS G 1280SS G 1285SS G 1290SS G 21 20 15 19 18 11 17 16 28 14 13 9 7 8 7 26 7 14 23 27 12 10 11 5 6 4 3 1 2 22 25 24 29 Hotsy 1200 Operator s Manual 8 914 366 0 AL ...

Page 53: ...W 1 2 JIC X 3 8 90 12 8 750 299 0 1 UNLOADER VRT3 8 GPM 4500 PSI 13 8 933 006 0 1 SWITCH FLOW MV60 14 9 802 039 0 2 ELBOW 1 2 JIC X 3 8 MALE 15 8 918 423 0 1 HOSE 1 2 X 22 2 WIRE PRESSURE LOOP 16 9 802 040 0 1 ELBOW 1 2 JIC 1 2 90 STL 17 8 706 800 0 1 NIPPLE 3 4 HEX 18 8 707 235 0 1 VALVE 3 4 BRASS SWING CHECK 19 8 705 222 0 1 NIPPLE 3 4 X 3 CLOSE BRASS 20 9 803 558 0 1 VALVE 3 4 BALL BRASS 3 WAY ...

Page 54: ...54 Pump Super Duty Option 1285SS G Hotsy 1200 Operator s Manual 8 914 366 0 AL 1 2 3 4 16 4 15 13 12 14 11 10 7 5 1 8 9 28 17 18 16 4 4 19 20 21 22 23 25 24 26 6 27 ...

Page 55: ...15 0 1 SWIVEL 1 2 JIC 1 2 MALE 11 9 802 037 0 1 NIPPLE 1 2 JIC 3 8 FEMALE 12 8 706 958 0 1 HOSE BARB 1 4 BARB X 1 4 PIPE 90 13 8 706 915 0 1 BUSHING 1 2 X 1 4 BRASS 14 8 706 881 0 1 NIPPLE 3 4 PIPE X 1 2 PIPE 15 8 706 844 0 1 TEE 1 2 FEMALE PIPE 16 9 802 129 0 2 ELBOW 1 2 JIC X 3 8 90 17 8 918 422 0 1 HOSE 3 8 X 20 2 WIRE 18 8 920 584 0 1 PUMP HX8043R 19 9 802 259 0 16 HOSE 1 2 PUSH ON 20 9 802 12...

Page 56: ...MEG 1505 YELLOW 1260SS G 8 712 356 0 1 NOZZLE SAQCMEG 4005 WHITE 1260SS G 8 712 349 0 1 NOZZLE SAQCMEG 004 5 RED 1270SS G 8 712 350 0 1 NOZZLE SAQCMEG 1504 5 YELLOW 1270SS G 8 712 352 0 1 NOZZLE SAQCMEG 4004 5 WHITE 1270SS G 8 712 357 0 1 NOZZLE SAQCMEG 005 5 RED 1280SS G 1285SS 1285SSG 8 712 358 0 1 NOZZLE SAQCMEG 1505 5 YELLOW 1280SS G 1285SS 1285SSG 8 712 360 0 1 NOZZLE SAQCMEG 4005 5 WHITE 128...

Page 57: ...Ø22 Ø20 11 8 752 836 0 6 O RING Ø2 62 X 21 89 12 6 VALVE ASSEMBLY SEE KITS TABLE 13 9 803 287 0 6 O RING Ø3 53 X 25 80 134 14 8 752 855 0 6 VALVE PLUG 15 8 752 833 0 8 MANIFOLD STUD BOLT 16 9 802 890 0 8 LOCK WASHER 17 9 803 199 0 1 COPPER WASHER 1 2 TORQUE SPECS ITEM FT LBS 14 95 15 45 23 8 34 10 42 30 48 8 5 7 12 12 Pompe XLT serie 2011 HAWK XLT3020S XLT3816S XLT1830 XLT2230 XLT2530 XLT2520 XLT2...

Page 58: ...AFT KEY 30 8 752 834 0 1 OIL DIP STICK 31 9 803 139 0 1 CRANKSHAFT SEAL 32 9 803 177 0 2 SHIM 33 9 803 181 0 1 BEARING HOUSING 34 8 752 841 0 3 PLUNGER BOLT 35 8 752 820 0 3 BONDED SEAL 36 8 752 846 0 3 PLUNGER 20MM 5843 8043 8 752 847 0 3 PLUNGER 22MM 9536 1036 37 8 752 823 0 3 COPPER SPACER 38 8 752 842 0 3 PLUNGER ROD 39 8 752 822 0 3 CONNECTING ROD PIN 40 8 752 821 0 3 CONNECTING ROD 41 9 802 ...

Page 59: ...22 mm 9536 1036 Seal Packing 20 mm 5843 8043 Seal Packing 22 mm 9536 1036 Plunger 20 mm 5843 8043 Plunger 22 mm 9536 1036 ITEMS NUMBERS INCLUDED 3 5 7 3 5 7 3 4 5 6 7 3 4 5 6 7 34 35 36 37 34 35 36 37 NUMBER OF CYLINDERS KIT WILL SERVICE 3 3 1 1 1 1 KIT NUMBERS 8 753 349 0 8 752 835 0 KIT DESCRIPTION Complete Valve Plunger Oil Seal ITEMS NUMBERS INCLUDED 11 12 13 2 NUMBER OF CYLINDERS KIT WILL SER...

Page 60: ...KITS TABLE 13 6 O RING Ø2 62 X 20 29 SEE KITS TABLE 14 9 802 928 0 6 VALVE PLUG 15 9 802 938 0 8 MANIFOLD STUD BOLT 16 9 802 884 0 16 WASHER 17 9 803 198 0 1 COPPER WASHER 3 8 18 9 802 925 0 2 BRASS PLUG 3 8 23 9 802 944 0 8 HEXAGONAL SCREW 24 8 717 210 0 1 CLOSED BEARING HOUSING 25 9 803 192 0 2 O RING Ø1 78 X 60 05 26 8 933 011 0 2 TAPERED ROLLER BEARING 27 8 751 222 0 1 CRANKSHAFT 3540 Hotsy 12...

Page 61: ... 6 CONNECTING ROD SCREW 44 70 060009 1 O RING Ø2 62 X 126 67 45 8 751 229 0 1 CRANKCASE COVER 46 9 803 197 0 1 O RING Ø1 78 X 14 47 9 803 202 0 1 SIGHT GLASS 3 4 48 9 802 939 0 5 COVER SCREW REPAIR KIT NO 8 725 360 0 8 725 362 0 8 725 358 0 8 725 361 0 8 725 363 0 8 725 359 0 KIT DESCRIPTION Plunger Seal 4035 18mm Plunger Seal 4030 4031 20mm Plunger Seal 3540 15mm Complete Seal Packing 4035 18mm C...

Page 62: ...ADER 8 750 709 0 REPAIR KIT VRT3 2320 3630 PSI 8 750 710 0 REPAIR KIT VRT3 4500 PSI KIT ITEMS 3 4 6 9 12 21 24 Hotsy 1200 Operator s Manual 8 914 366 0 AL 8 750 297 0 8 GPM 2320 PSI 8 750 298 0 8 GPM 3630 PSI 8 750 299 0 8 GPM 4500 PSI 9 8 23 26 2 3 16 1 10 24 11 6 4 13 14 20 25 12 22 19 15 15 21 17 18 7 9 5 6 ...

Page 63: ...18 and screw down until contact is made with the nuts Items 15 Screw down lock nut Item 19 onto the stem Item 8 until the threads cut into the nylon insert of the lock nut Item19 If adjustment knob Item 18 DOES NOT make contact with upper nut Items 15 remove adjusting knob Item 18 re adjust raise nuts Items 15 on stem Item 8 and re attach adjustment knob Item 18 then repeat step 6 If adjustment kn...

Page 64: ...64 Wayne Burner Hotsy 1200 Operator s Manual 8 914 366 0 AL ...

Page 65: ...ING 5 16 X 1 2 FS AC 8 756 715 0 1 COUPLING E DC DC 10 8 700 704 0 1 OIL LINE 6 11 8 756 290 0 1 PUMP WCS COMBO W SOLENOID 120V AC 8 756 437 0 1 PUMP COMBO W SOLENOID 12V 24V DC 12 13494 1 BRASS 90 ELBOW 13 2689 SER 1 ADJUSTABLE FLANGE 14 8 756 450 0 1 GUN ASSEMBLY BURNER RG CST GBB1 AC 8 756 328 0 1 GUN RG CST 1 1 4 BB2 DC 15 8 756 325 0 1 AIR CONE 7A AC 8 700 724 0 1 AIR CONE 4A DC 16 21758 011 ...

Page 66: ...66 Wire Routing Hotsy 1200 Operator s Manual 8 914 366 0 AL Battery Box Battery Cables Generator Power Cord Generator ...

Page 67: ...67 Hotsy 1200 Operator s Manual 8 914 366 0 AL Notes ...

Page 68: ...ocal Hotsy dealer or visit www Hotsy com Smart phone users scan the code below to link directly to the Service Request page To REGISTER your pressure washer please visit our Warranty Registration page at www hotsy com WarrantyRegistration aspx or scan the code below with your smart phone ...

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