Hoshizaki 1800ALKE(-N) Service Manual Download Page 113

109

 

7. ERROR CODES 

 

Interlock Errors 

 

Code Error 

Condition  Operation

Reset 

Check/Repair 

E0 

Icemaking Water 
Leak 

c0 error occurs 2 times in 
a row. 

Whole unit 
stops. 

Power supply, 
Turn OFF - 
Turn ON 

Water leak from water 
circuit (reservoir, inlet 
hose, outlet hose, hose 
joint, mechanical seal, 
flush water valve), float 
switch 

E1 

Low Ice 
Production 

Icemaking cycle takes too 
long. 

Whole unit 
stops. 

Power supply, 
Turn OFF - 
Turn ON 

Gas leak, control water 
valve not closing, vapor 
lock, freeze, float switch 

E2 

Float Switch Error 

With flush water valve 
OFF, float switch trips at 
both upper and lower float 
levels for 2 seconds. 

Whole unit 
stops. 

Power supply, 
Turn OFF - 
Turn ON 

Float switch 

E3 

Gear Motor Error 
or Gear Motor 
Sensor Circuit 
Open 

Gear motor is ON with 
rotation sensor or current 
sensor circuit open. 

Whole unit 
stops. 

Power supply, 
Turn OFF - 
Turn ON 

Rotation sensor, current 
sensor 

Gear motor relay is ON 
with gear motor protective 
circuit detector OFF. 

Gear motor protective 
circuit (TPO, overload, 
etc.), gear motor relay 

E4 

Abnormal High 
Side Pressure 

c2 error occurs 5 times in 
1 hour of compressor 
operation. 

E4 blinks. 

N/A 

Fan motor, cooling water 
circuit, refrigeration 
circuit, condenser 
clogged, water supply, 
installation conditions 

E5 

Gear Motor Drive 
Element Error 

Gear motor is OFF on 
controller board while 
rotation sensor signals 
gear motor rotation or 
current flows. 

Whole unit 
stops. 

Power supply, 
Turn OFF - 
Turn ON 

Miswiring, gear motor 
magnet switch or relay 
Replace controller board.

Gear motor relay is OFF 
with gear motor protective 
circuit detector ON. 

E8 

Discharge Pipe 
Temperature 
Error 

Discharge pipe 
thermostat is OFF. 

Whole unit 
stops. 

Power supply, 
Turn OFF - 
Turn ON 

Gas leak, compressor 
cooling fan failure 

EA 

Water Thermistor 
Circuit Open 

Water thermistor circuit is 
open. 

EA blinks.

N/A 

Water thermistor 

Eb 

Condenser 
Thermistor Circuit 
Open 

Condenser thermistor 
circuit is open. 

Whole unit 
stops. 

Power supply, 
Turn OFF - 
Turn ON 

Condenser thermistor 

EC 

Evaporator Outlet 
Thermistor Circuit 
Open 

Evaporator outlet 
thermistor circuit is open.

Whole unit 
stops. 

Power supply, 
Turn OFF - 
Turn ON 

Evaporator outlet 
thermistor 

EE 

Gear Motor Error 

Rotation sensor detects 
reversing. Whole 

unit 

stops. 

Power supply, 
Turn OFF - 
Turn ON 

Gear motor locked, 
hunting or overloaded, 
supply voltage, high 
ambient temperature 

c5 error occurs 5 times. 

EF 

Abnormal Low 
Voltage 

c3 error occurs 3 times in 
24 hours. 

Whole unit 
stops. 

Power supply, 
Turn OFF - 
Turn ON 

Supply voltage 

EH 

Discharge Pipe 
Thermistor Circuit 
Open 

Discharge pipe thermistor 
circuit is open. 

EH blinks.

N/A 

Discharge pipe thermistor

EL 

Bin Control 
Switch Error 

Bin control protective 
switch trips. 

Whole unit 
stops. 

Power supply, 
Turn OFF - 
Turn ON 

Bin control switch 

Summary of Contents for 1800ALKE(-N)

Page 1: ...NO F054 812 ISSUED AUG 3 2010 REVISED APR 25 2014 SERVICE MANUAL HOSHIZAKI MODULAR ICE MAKER MODEL FM 170 300AKE N FM 480 600AKE N FM 480 600AWKE N FM 750 1000AKE N FM 1200 1800ALKE N...

Page 2: ...M 300AKE N FM 480AKE N FM 600AKE N 40 c FM 480AWKE N FM 600AWKE N 41 d FM 750AKE N FM 1000AKE N 42 e FM 1200ALKE N 43 f FM 1800ALKE N 44 g BIN CONTROL SWITCH AND SPOUT 45 II MAINTENANCE AND CLEANING I...

Page 3: ...POUT COVER 100 p CRANKCASE HEATER 101 4 ELECTRIC CIRCUIT 101 a BASIC OPERATION 101 b TIMING CHART 102 5 OPERATION BOARD 103 a OPERATION BUTTONS 103 b SETTING MODEL NUMBER 103 c DISPLAYING COMPRESSOR O...

Page 4: ...THERS 131 V REMOVAL AND REPLACEMENT OF COMPONENTS 133 1 SERVICE FOR REFRIGERANT LINES 133 a SERVICE INFORMATION 133 b REFRIGERANT RECOVERY 134 c EVACUATION AND RECHARGE 134 2 BRAZING 136 3 COMPRESSOR...

Page 5: ...1 I SPECIFICATIONS 1 DIMENSIONS SPECIFICATIONS a FM 170AKE...

Page 6: ...2 b FM 170AKE N...

Page 7: ...3 c FM 300AKE Auxiliary code D 0 or earlier...

Page 8: ...4 Auxiliary code D 1 or later...

Page 9: ...5 d FM 300AKE N Auxiliary code D 0 or earlier...

Page 10: ...6 Auxiliary code D 1 or later...

Page 11: ...7 e FM 480AKE Auxiliary code D 0 or earlier...

Page 12: ...8 Auxiliary code D 1 or later...

Page 13: ...9 f FM 480AKE N Auxiliary code D 0 or earlier...

Page 14: ...10 Auxiliary code D 1 or later...

Page 15: ...11 g FM 480AWKE Auxiliary code D 0 or earlier...

Page 16: ...12 Auxiliary code D 1 or later...

Page 17: ...13 h FM 480AWKE N Auxiliary code D 0 or earlier...

Page 18: ...14 Auxiliary code D 1 or later...

Page 19: ...15 i FM 600AKE Auxiliary code D 0 or earlier...

Page 20: ...16 Auxiliary code D 1 or later...

Page 21: ...17 j FM 600AKE N Auxiliary code D 0 or earlier...

Page 22: ...18 Auxiliary code D 1 or later...

Page 23: ...19 k FM 600AWKE Auxiliary code D 0 or earlier...

Page 24: ...20 Auxiliary code D 1 or later...

Page 25: ...21 l FM 600AWKE N Auxiliary code D 0 or earlier...

Page 26: ...22 Auxiliary code D 1 or later...

Page 27: ...23 m FM 750AKE Auxiliary code D 0 or earlier...

Page 28: ...24 Auxiliary code D 1 or later...

Page 29: ...25 n FM 750AKE N Auxiliary code D 0 or earlier...

Page 30: ...26 Auxiliary code D 1 or later...

Page 31: ...27 o FM 1000AKE Auxiliary code D 0 or earlier...

Page 32: ...28 Auxiliary code D 1 or later...

Page 33: ...29 p FM 1000AKE N Auxiliary code D 0 or earlier...

Page 34: ...30 Auxiliary code D 1 or later...

Page 35: ...31 q FM 1200ALKE Auxiliary code D 0 or earlier...

Page 36: ...32 Auxiliary code D 1 or later...

Page 37: ...33 r FM 1200ALKE N Auxiliary code D 0 or earlier...

Page 38: ...34 Auxiliary code D 1 or later...

Page 39: ...35 s FM 1800ALKE Auxiliary code D 0 or earlier...

Page 40: ...36 Auxiliary code D 1 or later...

Page 41: ...37 t FM 1800ALKE N Auxiliary code D 0 or earlier...

Page 42: ...38 Auxiliary code D 1 or later...

Page 43: ...39 Reservoir Fan Motor Compressor Control Water Valve Bin Control Switch Gear Motor Evaporator Control Box Flush Water Valve 2 CONSTRUCTION a FM 170AKE N Air Cooled Condenser...

Page 44: ...in control switch and spout have been changed fromD 1 See g BIN CONTROL SWITCH AND SPOUT for reference Reservoir Control Water Valve Bin Control Switch Fan Motor Air Cooled Condenser Control Box Compr...

Page 45: ...ch and spout have been changed fromD 1 See g BIN CONTROL SWITCH AND SPOUT for reference Evaporator Control Water Valve Reservoir Flush Water Valve Gear Motor Control Box Water Cooled Condenser Compres...

Page 46: ...rol Water Valve Bin Control Switch Fan Motor Air Cooled Condenser Control Box Compressor Gear Motor Flush Water Valve Evaporator Bin Control Switch Gear Motor Evaporator Spout The bin control switch a...

Page 47: ...Valve Spout Reservoir Evaporator Expansion Valve Control Box Evaporator Pressure Regulator Solenoid Valve Evaporator Flush Water Valve Gear Motor Bin Control Switch The bin control switch and spout sh...

Page 48: ...e Control Water Valve Spout Reservoir Evaporator Bin Control Switch Control Box Solenoid Valve Evaporator Gear Motor Flush Water Valve Evaporator Pressure Regulator The bin control switch and spout sh...

Page 49: ...FM 300AKE N FM 480AKE N FM 600AKE N FM 480AWKE N FM 600AWKE N FM 750AKE N FM 1000 AKE N FM 1200ALKE N FM 1800ALKE N Auxiliary code D 1 or later Spout Reed Switch Bin Control Spout Cover Spring Reed S...

Page 50: ...on the water quality and conditions but normally the bearings should be checked for wear after a total of 8 000 10 000 hour operation from installation date Note The clearance between the auger blades...

Page 51: ...ater at one time water may enter the gear case Always drain the water circuit before removing the auger for service 4 CONDENSER AIR COOLED MODEL ONLY Check the condenser once a year and clean if requi...

Page 52: ...p 3 Disconnect the inlet hose from the water valve 4 Clean the filter packing using a brush 5 Replace the filter packing and inlet hose in their correct positions 6 Open the water supply tap 7 Connect...

Page 53: ...nitiser immediately 7 Do not use any ammonia type cleaners on any part of the icemaker CAUTION Do not use ice produced with cleaning and sanitizing solutions Be sure none remains in the storage bin on...

Page 54: ...machine to continue icemaking for a further 20 minutes Open the access flap and press the stop button 12 Allow time for the gear motor to stop and the water system to drain 13 Allow the icemaker to ma...

Page 55: ...E N FM 600AKE N Pressure Switch FM 170AKE N Cut out 1 57 0 15 0 MPa Cut in 0 98 0 15 MPa FM 300AKE N Cut out 2 85 0 15 0 MPa Cut in 2 30 0 15 MPa FM 480AKE N Cut out 3 14 0 15 0 MPa Cut in 2 26 0 15 M...

Page 56: ...52 b FM 750AKE N FM 1000AKE N Pressure Switch Cut out 3 14 0 15 0 MPa Cut in 2 26 0 15 MPa 350 mm...

Page 57: ...53 c FM 1200ALKE N...

Page 58: ...54 d FM 1800ALKE N...

Page 59: ...5 e FM 480AWKE N FM 600AWKE N Pressure Switch FM 480AWKE N Cut out 3 14 0 15 0 MPa Cut in 2 26 0 15 MPa FM 600AWKE N Cut out 2 65 0 15 0 MPa Cut in 2 20 0 15 MPa FM 480AWKE N 400 mm FM 600AWKE N 800 m...

Page 60: ...56 2 WIRING DIAGRAM a WIRING DIAGRAM FM 170AKE N Auxiliary code D 0 or earlier...

Page 61: ...57 FM 170AKE N Auxiliary code D 1 or later...

Page 62: ...58 FM 300AKE N Auxiliary code D 0 or earlier...

Page 63: ...59 FM 300AKE N Auxiliary code D 1 or later...

Page 64: ...60 FM 480AKE N Auxiliary code D 0 or earlier...

Page 65: ...61 FM 480AKE N Auxiliary code D 1 or later...

Page 66: ...62 FM 480AWKE N Auxiliary code D 0 or earlier...

Page 67: ...63 FM 480AWKE N Auxiliary code D 1 or later...

Page 68: ...64 FM 600AKE N Auxiliary code D 0 or earlier...

Page 69: ...65 FM 600AKE N Auxiliary code D 1 or later...

Page 70: ...66 FM 600AWKE N Auxiliary code D 0 or earlier...

Page 71: ...67 FM 600AWKE N Auxiliary code D 1 or later...

Page 72: ...68 FM 750AKE N Auxiliary code A 2 or earlier...

Page 73: ...69 FM 750AKE N Auxiliary code A 3 and B 0...

Page 74: ...70 FM 750AKE N Auxiliary code B 1 to D 0...

Page 75: ...71 FM 750AKE N Auxiliary code D 1 or later...

Page 76: ...72 FM 1000AKE N Auxiliary code A 2 or earlier...

Page 77: ...73 FM 1000AKE N Auxiliary code A 3 and B 0...

Page 78: ...74 FM 1000AKE N Auxiliary code B 1 to D 0...

Page 79: ...75 FM 1000AKE N Auxiliary code D 1 or later...

Page 80: ...76 FM 1200ALKE N Auxiliary code A 3 or earlier...

Page 81: ...77 FM 1200ALKE N Auxiliary code A 4 and B 0...

Page 82: ...78 FM 1200ALKE N Auxiliary code B 1 to D 0...

Page 83: ...79 FM 1200ALKE N Auxiliary code D 1 or later...

Page 84: ...80 FM 1800ALKE N Auxiliary code A 3 or earlier...

Page 85: ...81 FM 1800ALKE N Auxiliary code A 4 and B 0...

Page 86: ...82 FM 1800ALKE N Auxiliary code B 1 and D 0...

Page 87: ...83 FM 1800ALKE N Auxiliary code D 1 or later...

Page 88: ...RELAY CONTROL WATER VALVE ON BOARD X2 POWER RELAY FLUSH WATER VALVE ON BOARD X3 POWER RELAY GEAR MOTOR ON BOARD X4 POWER RELAY COMPRESSOR ON BOARD X5 POWER RELAY GM DRIVE S3 OPERATION SWITCH OL CIRCUI...

Page 89: ...OL WATER VALVE ON BOARD X2 POWER RELAY FLUSH WATER VALVE ON BOARD X3 POWER RELAY GEAR MOTOR ON BOARD X4 POWER RELAY COMPRESSOR ON BOARD X5 POWER RELAY GM DRIVE S3 OPERATION SWITCH OL CIRCUIT PROTECTOR...

Page 90: ...NTROL WATER VALVE ON BOARD X2 POWER RELAY FLUSH WATER VALVE ON BOARD X3 POWER RELAY GEAR MOTOR ON BOARD X4 POWER RELAY COMPRESSOR ON BOARD X5 POWER RELAY GM DRIVE S3 OPERATION SWITCH OL CIRCUIT PROTEC...

Page 91: ...VALVE ON BOARD X3 POWER RELAY GEAR MOTOR ON BOARD X4 POWER RELAY COMPRESSOR ON BOARD X5 POWER RELAY GM DRIVE X6 POWER RELAY COMPRESSOR SR STARTER COMPRESSOR SC START CAPACITOR COMPRESSOR RC RUN CAPAC...

Page 92: ...88 FM 750AKE N FM 1000AKE N Auxiliary code B0 or earlier...

Page 93: ...89 FM 1200ALKE N Auxiliary code B0 or earlier...

Page 94: ...90 FM 1800ALKE N Auxiliary code B0 or earlier...

Page 95: ...NTROL WATER VALVE ON BOARD X2 POWER RELAY FLUSH WATER VALVE ON BOARD X3 POWER RELAY GEAR MOTOR ON BOARD X4 POWER RELAY COMPRESSOR ON BOARD X5 POWER RELAY GM DRIVE S5 OPERATION SWITCH OL CIRCUIT PROTEC...

Page 96: ...ALVE ON BOARD X3 POWER RELAY GEAR MOTOR ON BOARD X4 POWER RELAY COMPRESSOR ON BOARD X5 POWER RELAY GM DRIVE X6 POWER RELAY COMPRESSOR SR STARTER COMPRESSOR SC START CAPACITOR COMPRESSOR RC RUN CAPACIT...

Page 97: ...USH WATER VALVE ON BOARD X3 POWER RELAY GEAR MOTOR ON BOARD X4 POWER RELAY COMPRESSOR ON BOARD X5 POWER RELAY GM DRIVE X6 POWER RELAY CONTROL WATER VALVE 2 X7 POWER RELAY FLUSH WATER VALVE S7 OPERATIO...

Page 98: ...rator Screw Gear Motor Belt Heater provided for some models Packing Spout Flange Sealing Bolt Pan Head Machine Screw Auger Pin Hex Head Bolt W Washer Housing Coupling Cover Gear Motor Screw Bolt Sprin...

Page 99: ...o a column shape with the path resistance d HOUSING The cast bronze housing is provided with a press fit plastic bearing inside and fixed on the bottom of the evaporator for connection with the gear m...

Page 100: ...resulting in breaking the welded joints To avoid the load the flange has been changed to a separate part to be secured together with the extruding head by using sealing bolts j SEALING BOLT Sometimes...

Page 101: ...sensor detects there is no ice when infrared rays from the light emitting element come into the light receiving element When ice comes between the two elements the sensor detects the bin is full and...

Page 102: ...tuator for proper dimensions 1 Remove the bin control switch from the chute 2 Move the actuator to the maximum operation angle as shown below top Check that the actuator is about 13 mm away from the b...

Page 103: ...with an error Be sure to attach the proper ice detector The actuator is composed of two components bonded The letters C and F are stamped on the fitting part The type of icemaker can be distinguished...

Page 104: ...position Normal Condition Abnormal Condition Band moves and presses microswitch o SPOUT SPOUT COVER FM 300 480 600AKE N FM 480 600AWKE N Auxiliary code D 1 or later FM 750 1000AKE N Auxiliary code A 2...

Page 105: ...e call a BASIC OPERATION The icemaker starts water supply when the operation switch is moved to the ON position On completion of water supply the gear motor starts immediately After 5 minutes the comp...

Page 106: ...102 b TIMING CHART...

Page 107: ...L NUMBER 1 Press and hold the maintenance B button and move the operation switch to the ON position 2 When the display shows 99 release the maintenance B button 3 Press the stop button to increase the...

Page 108: ...ton The display shows the following items one by one every time the ice button is pressed This function is available in the ice or stop mode Press and hold MAINTENANCE A Compressor operating hours on...

Page 109: ...nutes then seconds for 2 seconds each time from the latest record 5 records at maximum Then appears in the display to show the end of the cycle time display mode If no cycle time is recorded the displ...

Page 110: ...R LOG Press and hold the maintenance A button and press the stop button The display shows the following items one by one every time the stop button is pressed This function is available in the ice or...

Page 111: ...N position Release the buttons when the display shows the ice mode Now the compressor operating hours are reset When the compressor starts in 15 seconds after the water supply cycle ends the error log...

Page 112: ...by the error log 6 PROTECTORS a INDICATION When an operational error occurs E_ will appear and blink in the display on the operation board and the icemaker will stop When a service call is received as...

Page 113: ...rror Gear motor is OFF on controller board while rotation sensor signals gear motor rotation or current flows Whole unit stops Power supply Turn OFF Turn ON Miswiring gear motor magnet switch or relay...

Page 114: ...reset for more than 60 seconds after water supply Whole unit stops until reservoir fills up Only control water valve operates intermittently for 5 minutes Automatically resets after reservoir fills u...

Page 115: ...0 40 Amperage A 400 600 800 1000 1200 0 10 20 30 40 Head Pressure kPa 20 30 40 50 60 70 80 0 10 20 30 40 Suction Pressure kPa 0 1 0 12 0 14 0 16 0 18 0 10 20 30 40 Water Consumption m 3 day 13 13 5 14...

Page 116: ...kg day 13 13 5 14 14 5 15 0 10 20 30 40 Wattage kWh day 400 600 800 1000 1200 0 10 20 30 40 Head Pressure kPa 20 30 40 50 60 70 80 0 10 20 30 40 Suction Pressure kPa 0 1 0 12 0 14 0 16 0 18 0 10 20 30...

Page 117: ...ption m 3 day 5 2 5 4 5 6 5 8 6 0 10 20 30 40 Amperage A 20 22 24 26 0 10 20 30 40 Wattage kWh day 1000 1200 1400 1600 1800 2000 2200 0 10 20 30 40 Head Pressure kPa 240 260 280 300 320 340 0 10 20 30...

Page 118: ...mption m 3 day 5 2 5 4 5 6 5 8 6 0 10 20 30 40 Amperage A 20 22 24 26 0 10 20 30 40 Wattage kWh day 1000 1200 1400 1600 1800 2000 2200 0 10 20 30 40 Head Pressure kPa 240 260 280 300 320 340 0 10 20 3...

Page 119: ...400 1600 1800 2000 0 10 20 30 40 Head Pressure kPa 150 170 190 210 230 250 0 10 20 30 40 Suction Pressure kPa 0 2 0 25 0 3 0 35 0 4 0 45 0 5 0 55 0 6 0 10 20 30 40 Water Consumption m 3 day 32 34 36 3...

Page 120: ...8 40 42 0 10 20 30 40 Wattage kWh day 1000 1200 1400 1600 1800 2000 0 10 20 30 40 Head Pressure kPa 150 170 190 210 230 250 0 10 20 30 40 Suction Pressure kPa 0 2 0 25 0 3 0 35 0 4 0 45 0 5 0 55 0 6 0...

Page 121: ...e A 1650 1675 1700 1725 1750 0 10 20 30 40 Head Pressure kPa 180 190 200 210 220 0 10 20 30 40 Suction Pressure kPa 0 3 0 35 0 4 0 45 0 5 0 10 20 30 40 Water Consumption m 3 day 32 33 34 35 36 0 10 20...

Page 122: ...day 32 33 34 35 36 0 10 20 30 40 Wattage kWh day 1650 1675 1700 1725 1750 0 10 20 30 40 Head Pressure kPa 180 190 200 210 220 0 10 20 30 40 Suction Pressure kPa 0 3 0 35 0 4 0 45 0 5 0 10 20 30 40 Wa...

Page 123: ...ater Consumption m 3 day 9 5 10 10 5 11 0 10 20 30 40 Amperage A 40 42 44 46 48 50 0 10 20 30 40 Wattage kWh day 1000 1200 1400 1600 1800 2000 0 10 20 30 40 50 Head Pressure kPa 80 100 120 140 160 0 1...

Page 124: ...Water Consumption m 3 day 9 5 10 10 5 11 0 10 20 30 40 Amperage A 40 42 44 46 48 50 0 10 20 30 40 Wattage kWh day 1000 1200 1400 1600 1800 2000 0 10 20 30 40 50 Head Pressure kPa 80 100 120 140 160 0...

Page 125: ...onsumption m 3 day 9 9 2 9 4 9 6 9 8 10 0 10 20 30 40 Amperage A 40 40 5 41 41 5 42 42 5 43 0 10 20 30 40 Wattage kWh day 1600 1650 1700 1750 0 10 20 30 40 Head Pressure kPa 110 115 120 125 130 0 10 2...

Page 126: ...Consumption m 3 day 9 9 2 9 4 9 6 9 8 10 0 10 20 30 40 Amperage A 40 40 5 41 41 5 42 42 5 43 0 10 20 30 40 Wattage kWh day 1600 1650 1700 1750 0 10 20 30 40 Head Pressure kPa 110 115 120 125 130 0 10...

Page 127: ...123 m FM 750AKE...

Page 128: ...124 n FM 750AKE N...

Page 129: ...125 o FM 1000AKE...

Page 130: ...126 p FM 1000AKE N...

Page 131: ...7 0 8 0 9 1 1 1 1 2 1 3 0 10 20 30 40 Water Consumption m 3 day 700 800 900 1000 1100 1200 1300 1400 0 10 20 30 40 Ice Production Capacity kg day 0 7 0 8 0 9 1 1 1 1 2 1 3 0 10 20 30 40 Water Consump...

Page 132: ...1 4 1 5 1 6 1 7 1 8 1 9 0 10 20 30 40 Water Consumption m 3 day 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 0 10 20 30 40 Ice Production Capacity kg day 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1...

Page 133: ...2 Wait till water is supplied h Plug and receptacle control box 1 Disconnected 1 Connect 2 Terminal out of plug or receptacle 2 Insert terminal back in position i Reed switch spout 1 Tripped 1 See 1 3...

Page 134: ...contacts 2 Check for continuity and replace 4 Gear motor starts but compressor will not start or operates intermittently a X4 relay controller board 1 Bad contacts 1 Check for continuity and replace...

Page 135: ...1 Replace d Evaporator 1 Evaporator pipe crushed 1 Replace 3 OTHERS PROBLEM POSSIBLE CAUSE REMEDY 1 Abnormal noise a Fan motor condenser unit 1 Bearing worn out 1 Replace 2 Fan blade deformed 2 Repla...

Page 136: ...g valve b Water valve 1 Diaphragm does not close 1 Clean or replace c Float switch 1 Bad contacts 1 Check for continuity and replace 3 Gear motor protector operates frequently a Power supply voltage 1...

Page 137: ...R134A Repair of the refrigerant circuit requires brazing It is no problem to use the same handy flux that has been used for the current refrigerants However its entrance into the refrigerant circuit...

Page 138: ...scharge the refrigerant into the atmosphere When replacing the drier take the opportunity to also fit a low side access valve self contained type only and a high side access valve for ease of charging...

Page 139: ...acuum pump and attach a refrigerant charging cylinder to accurately weigh in the liquid charge Remember to purge any air from the charging hose See the nameplate for the required refrigerant charge 6...

Page 140: ...eplace the drier until after all other repair or replacement has been made 1 Disconnect the power source 2 Remove the panels 3 Remove the terminal cover on the compressor and disconnect the compressor...

Page 141: ...ct the power source 4 DRIER IMPORTANT Always install a new drier every time the sealed refrigeration system is opened Do not replace the drier until after all other repair or replacement has been made...

Page 142: ...d disconnect the expansion valve using brazing equipment 6 Braze the new expansion valve with nitrogen gas flowing at the pressure of 0 2 0 3 bar WARNING Always protect the valve body by using a damp...

Page 143: ...e law 5 Disconnect the capillary tube using brazing equipment 6 Disconnect the flare connections of the valve 7 Remove the screws and the valve from the bracket 8 Install the new valve and braze the c...

Page 144: ...ft off the extruding head 10 Check the bearing inside the extruding head If it is worn out or scratched replace the bearing Note Replacing the bearing needs a fitting tool If it is not available repla...

Page 145: ...18 Lift off the evaporator HOUSING AND MECHANICAL SEAL 19 The mechanical seal consists of two parts One part rotates with the auger the other is static and is fitted into a top recess in the housing...

Page 146: ...ing the evaporator a Braze the new evaporator with nitrogen gas flowing at the pressure of 0 2 0 3 bar b Replace the drier c Check for leaks using nitrogen gas 10 bar and soap bubbles d Evacuate the s...

Page 147: ...Connect the power source 11 Check for water leaks 12 Refit the panels in their correct position 9 FLUSH WATER VALVE 1 Push the stop button and after 5 minutes disconnect the power source 2 Close the w...

Page 148: ...oard in the field Replace the whole board with a new service board a MODIFICATION 1 Check that the service board package includes Controller board 1 pc Instruction sheet 1 pc 2 Modify the service boar...

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