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horsch 60021898, Operating Instructions Manual

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TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS
READ CAREFULLY PRIOR TO STARTING UP! 
KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE! 
ART.:
ISSUE:

OPERATING INSTRUCTIONS

60021898

06/2020

Joker CT

Summary of Contents for 60021898

Page 1: ...TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS READ CAREFULLY PRIOR TO STARTING UP KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE ART ISSUE OPERATING INSTRUCTIONS 60021898 06 2020 Joker CT...

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Page 3: ...0 9431 7143 9200 E mail info horsch com Customer No HORSCH Confirmation of receipt of machinery Warranty claims become only effective when the first use of the machine is reported to HORSCH Maschinen...

Page 4: ...Horsch Gesch ftsf hrer Scheibenegge Joker 3 CT Joker 3 5 CT Joker 4 CT Joker 4 CT starr Joker 5 CT Joker 6 CT Translation of EC Declaration of Conformity Directive 2006 42 EC The manufacturer HORSCH M...

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Page 6: ...cation of hydraulic hoses 28 Aluminium clips 31 Lighting 32 Instruction stickers 32 Operation 33 Connecting Parking 33 Connecting 33 Adjust connecting mechanism to tractor 34 Connecting to Mono TG 34...

Page 7: ...Waste disposal 51 Appendix 52 Tightening torques 52 Index 54 3...

Page 8: ...d proper acceptance of the machine The warranty period starts with the date of delivery We reserve the right to alter illustrations as well as technical data and weights contained in these operating i...

Page 9: ...g Warranty claim forms must be submitted to HORSCH through your local HORSCH sales partner Consequential damage The machine has been manufactured by HORSCH with greatest care However despite the inten...

Page 10: ...ind of use of the machine contradict ing the above especially connecting attachment to an agricultural trac tor that is not suitable using the machine as a means of transport operating the machine whi...

Page 11: ...r with the safe opera tion of the vehicle The person knows all applicable road traffic regulations and is in possession of a valid driving permit for road travel A person being instructed must only wo...

Page 12: ...protective equipment in proper condition Never wear rings bracelets or other jewellery Safety in traffic DANGER No passengers are allowed to ride on the machine Pay attention to the permissible transp...

Page 13: ...email to HORSCH All protective features and safety equipment such as detachable protective devices wheel chocks etc must be correctly in place and reliably functioning before the machine is put into o...

Page 14: ...ors on the hydrau lic connections should be marked in order to exclude operating errors In the case of injury contact a doctor imme diately Secure and lock the control unit on the tractor if not in us...

Page 15: ...ion of the cultivation tools and their mounting before use Ensure sufficient stability of the machine in case of longitudinal or transverse inclination when working in uneven terrain Pay attention to...

Page 16: ...nality and operational safety of the machine and will void any warranty claim HORSCH is not liable for damages to life and limb as well as property damages resulting from unapproved retrofitting and c...

Page 17: ...o the welding point Before cleaning the machine with high pres sure cleaner cover all openings which should stay clear of water steam or cleaning agents for reasons of safety or operation Do not aim t...

Page 18: ...ticed Failing to pay attention to the danger zone can result in severe or even fatal physical injuries Do not stand under lifted loads Lower such loads to the ground first Instruct persons to leave th...

Page 19: ...ead and followed 00380055 Caution for fluids spraying out under high pressure follow the notes in the operating instruc tions 00380133 When connecting the machine and when operating the hydrau lics no...

Page 20: ...Position of safety stickers 16...

Page 21: ...issible dimensions and weights for transport must be complied with The tractor must be large enough so that sufficient steering and braking abilities are ensured If the machine is hitched up in two po...

Page 22: ...6 CT Length m 2 90 2 90 2 90 Working width m 4 00 5 00 6 00 Transport width m 2 98 2 95 2 95 Transport height m 2 80 3 25 3 70 Weight kg 2 460 2 850 3 280 discs DiscSystem cm 52 52 52 Number of discs...

Page 23: ...a on the type plate Joker 3 CT Joker 3 5 CT 2460 3500 1470 2500 3500 1470 3000 1340 2440 2500 3000 1340 Sitzenhof 1 D 92421 Schwandorf Tel 49 9431 7143 0 kg m SN www horsch com Maschinen GmbH Made in...

Page 24: ...Joker 4 CT rigid 1340 2440 4080 1340 4080 2500 without harrow Joker 4 CT 2977 2158 9 4153 2206 2793 2977 2206 2793 2977 2158 9 4153 2206 2793 2160 4150 2980 2200 2900 20...

Page 25: ...Joker 5 CT 2796 2215 2938 5465 2807 2796 2215 2938 2950 2810 5470 2220 2900 21...

Page 26: ...Joker 6 CT 3304 6465 2796 2938 2215 2796 2938 215 3310 6470 2950 2220 2900 22...

Page 27: ...rigid 4 CT 5 CT 6 CT Three point Cat II III Cat II III Cat II III Cat III IV Cat III IV Cat III IV Three point implement attachment III Coupling point distances Cat III Pin diameter Cat III II III Co...

Page 28: ...ocket 7 pin see chapter Lighting Hydraulics Maximum system pressure 210 bar Oil grade Mineral hydraulic oil Number of dual acting control units Joker 3 CT 0 Joker 3 5 CT 0 Joker 4 CT rigid 0 Joker 4 C...

Page 29: ...tal weight of rear implement In case of towed machines Maximum permissible drawbar load for road transport GV Total weight of front implement a Distance from centre of gravity of front implement front...

Page 30: ...from the operating instructions of the tractor into the table GH c d TV b 0 2 TL b a b GV min GV a TH b x TL b b c d GH min GV a b TV b GH c d b Tv tat 4 Calculation of the actual total weight Enter...

Page 31: ...truction Overview 1 Three point implement attachment 2 Depth setting scale 3 Depth setting Fig hydraulic 4 Lighting 5 Packer Fig Cage roller 6 Side limitation 7 DiscSystem 8 Spade disc 1 2 3 4 5 6 8 7...

Page 32: ...anic or ester oils The hydraulic circulation of the tractor must contain mineral based hydraulic oil Oil purity acc to ISO 4406 18 16 13 Always plug in all hydraulic lines Otherwise components may get...

Page 33: ...Tractor hydraulic coupling 2 Restrictor 0 8 mm 3 Double acting lock valve 4 Lock valve 5 Pressure accumulator 6 Depth adjustment hydraulic cylinder 1 Tractor hydraulic coupling 2 Restrictor 0 6 mm 3 D...

Page 34: ...Wings Joker 4 5 6 CT 1 Tractor hydraulic coupling 2 Double acting lock valve 3 Restrictor 1 mm 4 Hydraulic cylinders for valves 1 2 3 4 30...

Page 35: ...ed by unintentional retrac tion of the piston rods When attaching or removing the clips the machine must be parked with the parking brake pulled Nobody may be about in the area of the tractor cab at t...

Page 36: ...r right 5 58 R brown Rear light right 6 54 red Brake light 7 58 L black Rear light left WARNING Traffic accidents caused by defective lighting Ensure cleanliness and tight fit of the plug and socket c...

Page 37: ...echnical data Check all plug and socket connections hy draulic electric and pneumatic for cleanli ness and firm seating Dirty connectors will contaminate the flowing media The connectors therefore bec...

Page 38: ...ponds to category II and category III The bolt diameter corresponds to category III Joker 4 CT 5 CT 6 CT The distance of the tractor link arm coupling points corresponds to category III The bolt di am...

Page 39: ...ystem Lock the control units mechanically or elec trically depending on the version during transport travel Never switch them to the floating position Check all interlocks Check whether all securing e...

Page 40: ...er Care and Maintenance Valves Joker 4 5 6 CT WARNING Dropping or lowering machine parts can cause severe crushing injuries etc No persons may stay under raised machine parts Order persons to leave th...

Page 41: ...k 7 To limit the downward movement of the pack er e g when lifting out Insert aluminium clips at the top of the support Support on packer with aluminium clips Hydraulic depth setting With the hydrauli...

Page 42: ...e The vibration damping can be switched off by the lock valve Side limitation The side limitation has the function to prevent the formation of a barrier at the adjoining track The side limitation is a...

Page 43: ...before turning at the head land Checks The working quality essentially depends on the adjustments and checks made prior to and dur ing use as well as on regular care and mainte nance of the machine Ca...

Page 44: ...or already worn discs tighten all screws with 160 20 Nm When replacing discs tighten all screws with 200 20 Nm Do not use adhesives for securing NOTE Use appropriate tools e g torque wrench to be abl...

Page 45: ...Do not step on the packers NOTE Clean the packers regularly during work when soil attaches to it Generally clean the packer before starting road travel Tyre packers Tyre packers Tyres 185 65 15 AS Pa...

Page 46: ...idation on heavy dry soils and a good cutting effect it is particularly suitable for stony soils RollFlex Packer RollFlex Packer Excellent self cleaning under moist conditions Consolidation in strips...

Page 47: ...igh stability due to U section rings Very low wear on packer rings because the U section picks up soil and protects the rings Open packer allowing the soil to flow through it and thus ensuring good le...

Page 48: ...g of the additional weights for tight fit Preparation set for liquid manure installation The Joker CT can be equipped with a bracket for fastening a liquid manure spreading system Liquid manure distri...

Page 49: ...rds and downwards The front bolt limits the upwards movement and determines the pressure on the harrow The rear bolt limits the downward movement e g when lifting out The correct setting must be found...

Page 50: ...tion For trouble free operation it is very important to carry out the necessary work for care and maintenance at the recommended intervals Cleaning Perform regular cleaning and maintenance work in ord...

Page 51: ...ls for the necessary main tenance tasks must be adapted accordingly Regular maintenance is the basis for a fully operable machine Properly serviced machines reduce the risk of failing and ensure econo...

Page 52: ...ssurise the hydraulics on the tractor and implement side Empty the pressure accumulators Allow hydraulic oil and hydraulic components heated during operation to cool down before any work on the hydrau...

Page 53: ...Lighting and warning boards Check condition and function daily Warning and safety stickers Check that they are in place and legible 40 h At the end of the season Complete machine Perform care and clea...

Page 54: ...wing number of lubrication points in brackets Valve joints lubricate 4 daily Mounting of side limitation lubricate 2 daily RollCut packer screw adjustment lubricate 2 daily Lubrication points with the...

Page 55: ...e disposal of auxiliary and operating me dia as well as other chemicals you must strictly comply with the specifications in the respective safety data sheets Decommissioning If the machine is no longe...

Page 56: ...4 0 6 1 8 9 10 4 6 1 00 5 5 6 8 10 4 15 3 17 9 7 1 00 9 3 11 5 17 2 25 30 8 1 25 13 6 16 8 25 37 44 8 1 00 14 5 18 27 40 47 10 1 50 26 6 33 50 73 86 10 1 25 28 35 53 78 91 12 1 75 46 56 86 127 148 12...

Page 57: ...31 2 35 2 44 7 50 2 7 16 11 1 33 9 36 6 50 2 55 6 70 5 78 6 1 2 12 7 47 5 54 2 77 3 86 8 108 5 122 0 9 16 14 3 67 8 81 3 108 5 122 0 156 0 176 3 5 8 15 9 95 0 108 5 149 1 169 5 216 0 244 0 3 4 19 1 1...

Page 58: ...1 Environmental protection 12 F FarmFlex Packer 42 Folding 30 36 Foreword 4 Frame 49 H Harrow 45 Headland 39 Height 18 High pressure cleaner 46 Hydraulic depth setting 37 Hydraulics 10 24 48 I Install...

Page 59: ...elDisc Packer 42 Stickers 15 32 Storage 47 T Technical data 18 Three point 23 27 Traffic 8 Transport 8 17 Transport height 18 Transport position 35 Transport width 8 18 Type approval 9 Type plate 19 T...

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Page 61: ...hnical specifications and pictograms are approximate and for information only Subject to technical product revisions HORSCH Maschinen GmbH Sitzenhof 1 92421 Schwandorf Tel 49 94 31 7143 0 Fax 49 94 31...

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