horsch 60021526 Operating Instructions Manual Download Page 1

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TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS
READ CAREFULLY PRIOR TO STARTING UP!
KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE!
ART.:
ISSUE:

OPERATING INSTRUCTIONS

60021526

06/2020

Cultro 18 TC

Summary of Contents for 60021526

Page 1: ...TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS READ CAREFULLY PRIOR TO STARTING UP KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE ART ISSUE OPERATING INSTRUCTIONS 60021526 06 2020 Cultro 18 TC ...

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Page 3: ... 9431 7143 9200 E mail info horsch com Customer No HORSCH Confirmation of receipt of machinery Warranty claims become only effective when the first use of the machine is reported to HORSCH Maschinen GmbH within a week At www horsch com under SERVICE PARTNERBEREICH an interactive PDF form is available for down load for this purpose not available in all languages By clicking on Send depending on the...

Page 4: ...ilipp Horsch Hubertus Bultmann Geschäftsführer Leiter Forschung und Entwicklung Bodenbearbeitungsgerät Cultro 12 TC Cultro 18 TC Translation of EC Declaration of Conformity Directive 2006 42 EC The manufacturer HORSCH Maschinen GmbH Sitzenhof 1 D 92421 Schwandorf hereby declares that the product Type this declaration refers to conforms with all relevant fundamental health and safety requirements o...

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Page 6: ...a 18 Type plate 18 Requirements for the tractor 20 Calculating the ballasting 22 Construction 24 Overview 24 Hydraulics 25 Marking of hydraulic hoses 25 Lighting 27 Instruction stickers 28 Operation 30 Commissioning Tractor change 30 Adjusting the drawbar eye workshop work 30 Connecting Parking 30 Connecting 30 Transport position 31 Parking 33 Folding 34 Unfolding 34 Folding 35 Cutting blade rolle...

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Page 8: ...rmed proper acceptance of the machine The warranty period starts with the date of delivery We reserve the right to alter illustrations as well as technical data and weights contained in these operating instructions for the purpose of improv ing the machine The illustrations in these operating instructions show different versions of the implement and different equipment variants Notes on representa...

Page 9: ...ng Warranty claim forms must be submitted to HORSCH through your local HORSCH sales partner Consequential damage The machine has been manufactured by HORSCH with greatest care However despite the intended use deviations in placing quantity up to total failure may be caused by e g damage caused by external influences wear of wear items missing or damaged cultivation tools Incorrect travel speeds in...

Page 10: ...mplied with Any other kind of use of the machine contradict ing the above especially connecting attachment to an agricultural trac tor that is not suitable operating the machine while persons are still in the danger zone this includes in particular transport rides on the machine carrying out maintenance and or repair work on a machine that has not been shut down or is not secured against restartin...

Page 11: ...ar with the safe opera tion of the vehicle The person knows all applicable road traffic regulations and is in possession of a valid driving permit for road travel A person being instructed must only work with or on the machine under the supervision of an experienced person The owner of the machine must Regulate the area of responsibility compe tence and monitoring of personnel if necessary train a...

Page 12: ...ngs bracelets or other jewellery Safety in traffic DANGER No passengers are allowed to ride on the machine Pay attention to the permissible transport widths and heights Pay attention to the trans port height when passing under bridges and low hanging overhead power lines Do not exceed the permissible axle load tyre load bearing capacity and total weight in order to ensure sufficient steering and b...

Page 13: ...ment such as detachable protective devices wheel chocks etc must be correctly in place and reliably functioning before the machine is put into operation Check nuts and bolts especially the ones on wheels and cultivation tools regularly for tight fit and retighten if necessary Check the tyre pressure at regular intervals see maintenance overview Damage to the machine Damage to the machine can impai...

Page 14: ... when searching for leaks Repair any damage immediately Oil sprays can cause injuries and fire Power sockets and connectors on the hydrau lic connections should be marked in order to exclude operating errors In the case of injury contact a doctor imme diately Secure and lock the control unit on the tractor if not in use Replace hydraulic hoses at the latest after six years see Maintenance overview...

Page 15: ...permissible total weight maximum axle loads maximum drawbar load top speed See chapter Technical data type plate and type approval Also pay attention to the max permitted loads for the tractor Use in the field DANGER No passengers are allowed to ride on the machine Check the area immediately around the ma chine for children before driving off and commissioning the machine Ensure sufficient visibil...

Page 16: ...y the manufacturer Environmental protection Operating materials such as hydraulic oil lubri cants etc can damage the environment and the health of persons Do not allow operating materials to drain out into the environment Take up drained operating materials with absorbent material or sand fill it into a leak tight tank and dispose of in accordance with statutory regulations Retrofitting and conver...

Page 17: ...he cables from computers and other electronic components The ground connection must be as close as possible to the welding point Before cleaning the machine with high pres sure cleaner cover all openings which should stay clear of water steam or cleaning agents for reasons of safety or operation Do not aim the water jet directly on electric or electronic components or bearings When cleaning with h...

Page 18: ...oticed Failing to pay attention to the danger zone can result in severe or even fatal physical injuries Do not stand under lifted loads Lower such loads to the ground first Instruct persons to leave the danger zone around the machine and tractor before any machine movements Before working in the danger zone of the ma chine or between machine and tractor Shut down the tractor This also applies for ...

Page 19: ...s must be read and followed 00380055 Caution for fluids spraying out under high pressure follow the notes in the operating instruc tions 00380133 Never reach into areas where there is a risk of crushing as long as parts could still be moving 00380134 Stay clear of the operating range of foldable machine parts 00380135 When connecting the machine and when operating the hydrau lics no persons are al...

Page 20: ...safety support is in place 00380953 Positions of the safety stickers depending on equipment Secure the machine with wheel chocks before uncoupling or parking 00381116 Keep sufficient safety distance to the slewing range of the machine 00381117 Safety stickers with the addition 2x can be found on either side of the machine 2x 2x 2x 2x 2x 2 2x 2x 2x 16 ...

Page 21: ...r or low loader The permissible dimensions and weights for transport must be complied with The tractor must be large enough so that sufficient steering and braking abilities are ensured If the machine is hitched up in two point mode the tractor link arms must be blocked against swinging sideways On a trailer or low loader the machine must be secured with tensioning straps or other means Attach lif...

Page 22: ...ort heights and transport width for road traffic may differ from country to country Comply with the national registration regulations Type plate The type plate with the CE marking is located on the frame of the machine Data on the type plate Made in Germany SN Sitzenhof 1 D 92421 Schwandorf www horsch com A 3 A 2 A 1 A 0 kg Maschinen GmbH kg kg kg kg T 3 T 2 T 1 B 1 B 2 B 3 B 4 4 5 1 2 3 9 8 7 6 1...

Page 23: ...96 Teilezeichnung ap 24 03 20 mm 1 50 2 2 2000 1 100 8580 11020 999 2950 2905 286 517 3740 8 0 2980 28003400 28003400 Cultro 18 TC 10000 kg DIN EN ISO 13920 BF Baugruppe ap 25 03 20 DIN ISO 2768 mK 01 Neukonstruktion 18 03 20 ap 0002 Nummer Rev Änderung Typ Nummer Typ Rev Änderung Zeichnung Teil Name 100933496 Teilezeichnung 1 100 18180 8580 1090 10790 12760 8 0 2905 28003400 Cultro 18 TC Baugrupp...

Page 24: ...the following require ments to be able to use the machine as intended Implement attachment Cultro 18 TC Adjustable drawbar Drawbar eye ø 42 mm Cat III Adjustable drawbar Drawbar eye ø 46 mm Cat III Adjustable drawbar Drawbar eye ø 51 mm Cat IV Adjustable drawbar Drawbar eye ø 58 mm Cat IV Ball head K 80 Engine power Cultro 18 TC min kW HP 270 370 Electrics Lighting Electric power supply 12 V Road ...

Page 25: ...em pressure 210 bar Oil grade Mineral hydraulic oil Delivery rate 80 l min at 150 bar Number of dual acting control units 3 Brake connections Pneumatic brake Red connection for supply line Yellow connection for brake line 21 ...

Page 26: ...otal weight of rear implement In case of towed machines Maximum permissible drawbar load for road transport GV Total weight of front implement a Distance from centre of gravity of front implement front ballast to middle of front axle b Tractor wheel base c Distance from middle of rear axle to middle of tractor link arm ball In case of towed machines Distance from middle of rear axle to middle of h...

Page 27: ...d from the operating instructions of the tractor into the table GH c d TV b 0 2 TL b a b GV min GV a TH b x TL b b c d GH min GV a b TV b GH c d b Tv tat 4 Calculation of the actual total weight Enter the result of the calculated total weight and the permissible total weight from the operating instructions of the tractor into the table 5 Calculation of the real rear axle load Enter the result of t...

Page 28: ...ee row harrow 1 Attachment of drawbar eye 2 Support 3 Brake valve spring accumulator brake 4 Undercarriage 5 Support wheels 6 Cutting blade roller 7 Harrow 8 Lighting 9 Hydraulic cylinder Folding 10 Hydraulic cylinder Lift Lower 1 2 3 4 5 6 7 8 9 10 24 ...

Page 29: ...h mineral based hydraulic oil Do not mix mineral oils with organic or ester oils The hydraulic circulation of the tractor must contain mineral based hydraulic oil Oil purity acc to ISO 4406 18 16 13 Always plug in all hydraulic lines Otherwise components may get damaged because of interrelated functions Ensure cleanliness and tight fit of all plug and socket connections Observe the notes on hydrau...

Page 30: ... depth 7 Lowering brake valve 8 Hydraulic cylinder Lift Lower 9 Pressure reducing valve 10 Single acting lock valve 11 Throttle Ø 1 mm 12 Hydraulic cylinder Folding 13 Pressure gauge Wing preload pressure 14 Measuring port 15 Pressure accumulator 16 Lock valve 17 Check valve 18 Cutting blade roller pressure gauge 19 Hydraulic cylinder cutting blade roller 20 Pressure sequence valve 21 Double actin...

Page 31: ...ight 3 2 Lamp taillight 3 3 Lamp blinker Plugs and cable assignment No Desig Colour Function 1 L yellow Blinker left 2 54 g 3 31 white Earth 4 R green Blinker right 5 58 R brown Rear light right 6 54 red Brake light 7 58 L black Rear light left WARNING Traffic accidents caused by defective lighting Ensure cleanliness and tight fit of the plug and socket connections Check the lighting before settin...

Page 32: ... Check the tyre pressure at regular intervals adapt if necessary see maintenance over view Tighten with the appropriate torque Always plug in all hydraulic lines Otherwise components could be damaged because of interconnected hydraulic functions Actuating button for the brake 1 Service brake released 2 Service brake actuated 3 Parking brake actuated Parking position red button 4 Parking brake rele...

Page 33: ...Loading hook hook the load suspension gear chains ropes etc into this loading hook during loading Loading work only by operators trained by HORSCH 29 ...

Page 34: ...ng torque 560 Nm Connecting Parking DANGER Serious accidents when manoeuvring and cou pling Keep an eye on your environment Keep persons children out of the manoeu vring range of the machine Instruct persons to leave the area between tractor and machine No person must be present in the danger zone when the tractor approaches the machine or moves away from it Trigger movements of the three point po...

Page 35: ...ition WARNING Danger of road accidents caused by losing the machine or machine parts Before driving off Clean all thrown up soil off the entire machine Check function of lighting system Lock the control units mechanically or electri cally depending on the version during trans port travel Never switch them to the floating position Check all interlocks before starting to drive Release the parking br...

Page 36: ...Position Control unit Floating position Locked position Unfolding Folding Lift Lower Cutting blade roller Position of control units during road travel 32 ...

Page 37: ...2 Fold the machine if necessary see Folding 3 Direct the bottom plate on the support down ward and secure it Crank the support all the way down until the drawbar eye is clear 4 Apply the parking brake optional see chapter Brake system 5 Secure the machine with wheel chocks against rolling away Position the wheel chocks under the side of the tyres pointing to the downward slope 6 Unfolded machine L...

Page 38: ...not be in an inclined posi tion when folding it Fold the machine only on a level and firm surface CAUTION Damages to the machine Before folding clean the area around the folding joints and the associated hydraulic cylinders Unfolding 1 Turn the lock valve to the Field position Lock valve in Field position 2 Lift the wings until the locking bolts are above the catching hooks on the drawbar CAUTION ...

Page 39: ...de roller The cutting blade roller crushes and splits up long stem harvest residues and catch crops WARNING Limbs may be pinched or crushed by uninten tional retraction of the piston rods Make sure before the adjustment that no per sons are present in the danger zone The cutting blade roller is hydraulically connec ted to its own control unit and can be adjusted while in use a a Switch the control...

Page 40: ...ders completely Depending on the required incline of the har rows plug on aluminium clips on all hydraulic cylinders 1 Plug on the same number and colour of clips on all hydraulic cylinders Fully retract the hydraulic cylinders during use in the field In addition the incline or aggressiveness of each row can be adjusted individually Remove all cotter pins at the respective row 2 Align the row usin...

Page 41: ...ably heavier This may overload machine compo nents Roads may be soiled during transport NOTE Clean the packers regularly during work when soil attaches to it Generally clean the packer before starting road travel RingFlex Packer RingFlex Packer Self cleaning due to the natural resonance of the leaf springs Deep acting consolidation and good levelling through open packer rings Additional mixing eff...

Page 42: ... preload pressure Position Control unit Floating position Locked position Unfolding Folding Lift Lower Cutting blade roller Position of control units during use in the field Lower the cutting blade roller with pressure see Cutting blade roller section The packer should have contact with the ground during use If necessary reduce the pressure of the cutting blade roller see Cutting blade roller sect...

Page 43: ...ng use on the field Have the hydraulic lines been connected without being mixed up by mistake Has the machine been secured for road travel and does the lighting work properly Has the machine been levelled in working position and the working depth correctly adjusted Are coulter packer harrow and other culti vation tools and optional equipment still in a serviceable state NOTE Perform checks when st...

Page 44: ...nhängerbremsventil 5Luftkessel 6Entwässerungsventil 7Federspeicherbremszylinder Maschine Entworfen Dateiname Zeichnung ed allem federspeicher Druckluftbremse 1 1 2 2 7 7 Pneumatic brake 1 Coupling head Brake yellow 2 Coupling head Provision red 3 Filter 4 Trailer brake valve 5 Air reservoir 6 Drain valve 7 Spring brake cylinder Connecting 1 The tractor must always be secured with the parking brake...

Page 45: ...required but at least once a year Check the brake lining for wear every year and renew as required For functional safety of the valves anti freeze agent should be mixed to the compressed air follow the operating instructions of the tractor manufacturer This agent maintains the elasticity of the seals and reduces rust deposits in lines and reservoirs As a preventive measure against damage caused by...

Page 46: ...chine was inspected at the factory and by your dealer to make sure that it is in optimal condition For trouble free operation it is very important to carry out the necessary work for care and maintenance at the recommended intervals Cleaning Perform regular cleaning and maintenance work in order to maintain the operability of the machine and to achieve optimal performance NOTE Do not clean hydraul...

Page 47: ...als for the necessary main tenance tasks must be adapted accordingly Regular maintenance is the basis for a fully operable machine Properly serviced machines reduce the risk of failing and ensure economical use and operation of the machines Storage If the machine is to be shut down for a longer period of time If possible park the machine under a roof Protect the machine against corrosion For spray...

Page 48: ...s WARNING Lower all hydraulically lifted parts e g wings packer undercarriage etc to the ground before performing any work on the hydraulic system Depressurise the hydraulics on the tractor and implement side Empty the pressure accumulators Risk of scalding Allow hydraulic oil and hydraulic components heated during operation to cool down before any work on the hydraulic system Observe the notes on...

Page 49: ...achine Cutting blade roller Check for condition firm seating and wear daily Harrow Check condition tightness setting and state of wear daily Packer Check packer bearings for tight fit daily Check packer shafts for free rotation daily Check packer segments for wear deformation and breakage daily Wheels brakes Undercarriage wheels Check for damage cracks etc daily Check fastening retighten wheel nut...

Page 50: ...hat they are in place and legible 40 h At the end of the season Complete machine Perform care and cleaning work do not spray plastic parts with oil or similar Spray the piston rods of the hydraulic cylinder with a suitable corrosion protection agent Check all screw and plug and socket connections for firm seating see torque table Check frame and connecting parts for condition and firm seating Chec...

Page 51: ...mber of lubrication points in brackets Lubricate brake shaft lubricate 6 40 h Cutting blade roller joints lubricate 8 40 h Wing joints lubricate 4 40 h Lift lower joints lubricate 2 40 h Lubrication points with the addition 2x can be found on either side of the machine 2x 2x 2x 2x 47 ...

Page 52: ...he disposal of auxiliary and operating me dia as well as other chemicals you must strictly comply with the specifications in the respective safety data sheets Decommissioning If the machine is no longer suitable for use and needs to be disposed of it must be decommis sioned All machine parts must be separated by material and passed on to environmentally friendly waste disposal or recycling Attenti...

Page 53: ...2 4 0 6 1 8 9 10 4 6 1 00 5 5 6 8 10 4 15 3 17 9 7 1 00 9 3 11 5 17 2 25 30 8 1 25 13 6 16 8 25 37 44 8 1 00 14 5 18 27 40 47 10 1 50 26 6 33 50 73 86 10 1 25 28 35 53 78 91 12 1 75 46 56 86 127 148 12 1 25 50 62 95 139 163 14 2 00 73 90 137 201 235 14 1 50 79 96 150 220 257 16 2 00 113 141 214 314 369 16 1 50 121 150 229 336 393 18 2 50 157 194 306 435 509 18 1 50 178 220 345 491 575 300 20 2 50 ...

Page 54: ...0 31 2 35 2 44 7 50 2 7 16 11 1 33 9 36 6 50 2 55 6 70 5 78 6 1 2 12 7 47 5 54 2 77 3 86 8 108 5 122 0 9 16 14 3 67 8 81 3 108 5 122 0 156 0 176 3 5 8 15 9 95 0 108 5 149 1 169 5 216 0 244 0 3 4 19 1 169 5 189 8 271 1 298 3 380 0 427 0 7 8 22 2 176 3 196 6 433 9 474 5 610 0 678 0 1 25 4 257 6 278 0 650 8 718 6 915 2 1017 1 1 8 28 6 359 3 406 8 813 5 908 4 1302 1458 1 1 4 31 8 508 5 562 7 1139 1261...

Page 55: ...2 F Folding 35 Foreword 4 H Height 18 High pressure cleaner 42 Hydraulics 10 44 I Installation 17 L Length 18 Liability 4 Lighting 27 Lubrication 42 Lubrication points 47 M Maintenance 13 42 44 Maximum speed 9 18 O Operator 7 Overhead lines 10 P Packer 37 Parking 33 Plug 27 Pneumatic brake 40 Pressure accumulator 10 Protective outfit 8 Q Qualification of personnel 7 R Recycling 48 Retrofits 12 Roa...

Page 56: ... 8 Transport 8 Transport height 18 Transport position 31 Transport width 8 18 Type approval 9 Type plate 18 U Unfolding 34 Use in the field 11 38 W Warranty 4 Waste disposal 48 Weight 18 Wheel nuts 44 Wheels brakes 45 Width 18 Working width 18 52 ...

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Page 58: ...chnical specifications and pictograms are approximate and for information only Subject to technical product revisions HORSCH Maschinen GmbH Sitzenhof 1 92421 Schwandorf Tel 49 94 31 7143 0 Fax 49 94 31 7143 9200 E Mail info horsch com ...

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