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9

Gas Installation

1    Check unit is suitable for intended gas supply.
2

Note   position   on   gas  appliance   on   drawing

specification on right hand side of appliance.

3

A gas cock has to be fitted prior to gas burner  to allow

unit to be removed for servicing.

4

If  material  has been  installed  around  firebox  and 

access panel below is not  accessible the top  plate 
can be removed  to  gain access by removing four 
screws and lifting out top plate.

5

Connection  is half inch  BSP fitting. Cut and deburr

both ends of  pipe. Fit  end to gas supply point  and 
turn  on for approximately 5 seconds to  clear dirt and 
grit out of pipe. Connect into gas valve.

6

Turn on the gas and check all connections for leaks 

using approved method for testing. Fix any leaks

.

Adjusting Pressure, Pilot and 
Low Fire

1

All settings are set to operate  at nominal pressure 
(see  data plate). Test  points  to  measure  inlet 
and outlet pressure  are located on gas valve. 
Unscrew brass  screw  on  test  point  pressure 
nipples  and attach manometer and read pressures
with unit running. Adjust pressure to data plate 
requirements.

2   Check low fire if adjusted correctly.
3

Note:  Failure  to  set  pressures  correctly  will  void 
warranty on the unit.

Lighting Instructions

Natural Draft Electronic Ignition Fireplaces are provided 
with 240 volt electronic ignition systems.
An on/off wall switch is supplied and fitted with unit.The
fireplace is switched on from wall switch. Power is then 
sent  to  valve to  light pilot and main burner  will then 
ignite from pilot.
Burner is turned  off by turning off wall switch. System 
does not have a high low burner switch.

•   Once  the bottom  layer is completed, build up 2-3 
tiers  of  coals  in a  honeycomb  pattern  to  form  an 
elongated pyramid.
•   Lay the coals/pebbles so that some irregularity to 
the pile through which the flames may lick, is 
created.
•   Your aim is to build “windows” into the fire through 
which the  radiant  effect may show  but  at  the  
same time, not  leaving such large gaps between  
the  coals/ pebbles that excessive air may enter and 
“damp down” the red glow.
•   After the  fire has been alight for 15 minutes, you 
may wish to add the odd coal/pebble or even relay 
the fire  completely. Allow to  cool  before  touching  
the coals/pebbles.
•   Experience  will enable  you  to  obtain  a  
pleasing appearance with suitable heat output, but 
please bear in mind that  it is important  to  maintain 
the  general pattern described above and indicated in 
illustrations.
SEE NEXT PAGE FOR COAL & PEBBLE 
DIAGRAMS

Laying the fire 

Coal & Pebble

•   Evenly spread a bag of Vermiculite into the burner 
tray. Tray should be completely filled to  the top  with 
Vermiculite to a depth of approximately 45mm.
•   Unpack  the   coals/pebbles  contained  in  a  clear 
plastic bag and  lay a  row  of  coals/pebbles  on  the 
vermiculite along the back of the burner  tray leaving 
approximately 12-15mm between them.
•   Leave spaces at the edges to allow free flow of gas.
•   Place a further row of coals/pebbles directly in front 
of the first row but staggered so that the second row of 
coals are  behind the  gaps of the  first row  leaving 
approximately 12-15mm between  the  rows  of each 
coal/pebble.
• Lay further rows of staggered coals/pebbles 
depending on the size of the basket grate.

Installation Instructions Kemlan Natural Draft Electronic Ignition Gas Fireplaces

Summary of Contents for Natural Draft

Page 1: ... FIREPLACES Installation Instructions Horizon Natural Draft Electronic Ignition Gas Fireplaces ...

Page 2: ...as Fireplaces 125mm 125mm Location Requirements Horizon natural draft electronic ignition fireplaces are designed to be installed as a complete fireplace system The firebox incorporates a gas burner with electronic ignition and spiggot for attaching a flue The flue needs to run vertically and exit above the roof line 45 degree bends can be utilised All A G A requirements for flues are to be observ...

Page 3: ...ll gas fires be serviced every year All gas units must be fitted by a licensed gas fitter It is the responsibility of the gas fitter to follow the regulations set out in the Gas Code that dictate the procedures to follow when installing a gas appliance particularly regarding gas pipe sizing and checking of pressures Installation 1 The N D E I system is supplied with all required electrical fitting...

Page 4: ...DOUBLE SIDED A B C D E F G H I 700 LOW LINE 700 270 450 670 1000 300 250 10 27 850 LOW LINE 850 270 450 770 1095 300 250 10 27 1100 LOW LINE 1100 275 450 770 1345 300 250 10 27 1500 LOW LINE 1500 290 435 900 1746 350 300 10 27 2000 LOW LINE 2000 290 435 900 2246 350 300 10 27 SINGLE SIDED A B C D E F G H I 700 LOW LINE 700 270 365 670 1000 228 176 10 15 850 LOW LINE 850 270 405 770 1095 247 225 10...

Page 5: ...1796 490 510 980 1280 2000 LOW LINE 2293 490 510 980 1280 B INCLUDING 10mm PLASTERBOARD C INTERNAL FRAME HEIGHT WHEN USING HEAT ZONE KIT REFER TO HEAT ZONE CONVERSION PAGE SINGLE SIDED A B B C C 700 LOW LINE 1056 410 420 750 1050 850 LOW LINE 1145 450 460 845 1145 1100 LOW LINE 1408 450 460 845 1145 1500 LOW LINE 1796 480 490 950 1280 2000 LOW LINE 2293 480 490 950 1280 B INCLUDING 10mm PLASTERBOA...

Page 6: ...200 MM MIN FAN 300MM x 105MM 137 MM OPTIONAL SECOND FAN TIMBER SUPPORT REQUIRED SPIRAL DUCT 150MM MAX WITH NO AIR POCKETS CANNOT BE VENTED UNDERNEATH UNIT INSULATION BOARD SECTION A A HEATZONE ACTIVE FLUE CASING STANDARD VENT HOLES FULL WELD ACCESS PANELS MUST BE INCORPORATED FOR SERVICING OF MECHANICAL COMPONENTS HEAT ZONE CONVERSION ...

Page 7: ...ation Instructions Kemlan Natural Draft Electronic Ignition Gas Fireplaces HEAT ZONE CONVERSION Fireplace ON OFF Switch S1 Optional Heatzone ON OFF Switch S2 General Purpose Outlet GPO SW 2 SW 1 2 x10 amp GPO S ...

Page 8: ...N GAS BURNER FRAMEWORK AND 10MM WALL LINING BY INSTALLER SELECTED FACING BY INSTALLER ELEVATION STAINLESS STEEL EDGE TRIM GLASS SIDE VENTILATION TO BURNERS FLOOR WALL SWITCH ON OFF SWITCH BURNER ISOLATING ELECTRICAL SWITCH 240 V PLUG WALL SWITCH ON OFF SWITCH BURNER ISOLATING ELECTRICAL SWITCH 240 V PLUG SINGLE SIDED CANTILEVER Installation Instructions Kemlan Natural Draft Electronic Ignition Gas...

Page 9: ... off wall switch System does not have a high low burner switch Once the bottom layer is completed build up 2 3 tiers of coals in a honeycomb pattern to form an elongated pyramid Lay the coals pebbles so that some irregularity to the pile through which the flames may lick is created Your aim is to build windows into the fire through which the radiant effect may show but at the same time not leaving...

Page 10: ...ES 1000 992 X 135 MARK 2 COALS 1400 1400 X 64 MARK 2 PEBBLES 1400 1400 X 64 MARK 2 COALS 1800 1800 X 64 MARK 2 PEBBLES 1800 1800 X 64 MARK 2 COALS 1000 992 X 135 MARK 2 PEBBLES 700 800 600 X 155 Installation Instructions Kemlan Natural Draft Electronic Ignition Gas Fireplaces ...

Page 11: ...rge log has two holes on the underside to position in place 1 L O C AT E 4 C E R A M I C C OA L S Four ceramic coals are supplied with the burner base These coals must be laid in the position indicated on the drawing with the taller coals on the ends and smaller coals in between 3 LOCATE LOG NO S 2 3 Two front log NO S 2 3 are supplied to fit into the space between the metal frame and the ceramic ...

Page 12: ...right hand side of the burner on the rear log in front of the pilot Charred end facing inwards The left hand side of the log is positioned between the metal uprights on the side of the grate LOCATE LOG NO 7 The charred effect of the log is positioned on the smaller coal in the centre of the burner on the right hand side LOCATE LOG NO 8 This smaller log is placed on the top of log NO 2 and rests on...

Page 13: ...en 3 LOCATE LOG NO S 2 3 Two front log no s 2 and 3 are supplied to fit into the space between the metal frame and the ceramic base These logs do not cover the front burner ports but are designed to deflect the front flame back into the fire L O G S P O S I T I O N I N G OF A L L L O G S It is important to follow the log recommended positioning Not doing so can adversely effect the operation of th...

Page 14: ...t hand side of the burner with the right hand side of the logs positioned between the metal uprights of the grate Two pins are provided to firmly position these two logs onto the large rear log no 1 P O S I T I O N I N G O F A L L L O G S It is important to follow the log recommended positioning Not doing so can adversely effect the operation of the appliance This diagram shows the recommended log...

Page 15: ...ay aerosols in the vicinity of this appliance whilst it is in operation DO NOT modify this appliance Primarily a decorative appliance not certified as a space heater 6 The appliance is a live fuel effect product designed to operate with luminous flames and may exhibit slight carbon deposition 7 The guard is fitted to this appliance to reduce the risk of fire or injury from burns and no part of it ...

Page 16: ... For further service information contact Kemlan Australia Installation Instructions Kemlan Natural Draft Electronic Ignition Gas Fireplaces Head Office 13 French Avenue Brendale Queensland 4500 Telephone PH 07 3490 5500 ...

Page 17: ...CHECK FAN ON INDEPENDENT POWER SWITCH FAN COMES ON PILOT ON MAIN BURNER DOES NOT LIGHT 1 FLAME SENSOR NOT SENDING SIGNAL TO OPEN VALVE CHECK ELECTRODE IS IN PILOT FLAME CLEAN ELECTRODE CHECK ELECTRODE CONNECTIONS REPLACE ELECTRODE IF DAMAGED 2 MODULE NOT SENDING CHECK CONNECTIONS SIGNAL TO OPEN VALVE REPLACE MODULE 3 FAULTY VALVE REPLACE VALVE FLAME FAIL LOCKOUT UNIT HAS DETECTED LOSS OF FLAME AND...

Page 18: ...GNAL TO OPEN VALVE FLAME CHECK ELECTRODE CONNETCTIONS CLEAN ELECTRODE CHECK ELECTRODE FOR DAMAGE REPLACE ELECRODE 2 MODULE NOT SENDING REPLACE MODULE SIGNAL TO OPEN VALVE 3 FAULTY VALVE REPLACE VALVE FLAME FAIL LOCKOUT 1 POWER FAILURE TURN ON OFF SWITCH OFF AND UNIT HAS DETECTED LOSS OF FLAME AND LOCKED OUT ON AGAIN TO RESET ONCE POWER ESTABLISHED 2 GAS SUPPLY CHECK GAS PRESSURE AND ADJUST RESET A...

Page 19: ...ponents There is a red LED light and a green LED light on the blue ignition box If a fault occurs the sequence of the flashing red light indicates the fault These codes are listed below The green light indicated the ignition box is sensing the flame Fan Forced Models The codes above still apply plus the codes below Atmospheric Models Flash Code Meaning Possible Cause Red LED Long 1 short 0 Running...

Page 20: ...y cause The fault code on the module red LED will be 2 long and 1 short Before carrying out repairs turn off the power visually inspect all cables and connections for damage or corrosion On start up once the unit has passed the self test and pressure switch is closed on fan forced models you should be able to hear a clunk from the gas valve as it opens If no sound from the gas valve check connecti...

Page 21: ... 2 2 Lockout due to flame failure 2 3 Hardware failure on Combustion fan drive or microcontrollers disagree 2 4 Hardware failure on GAS1 valve drive or microcontrollers disagree 2 5 Hardware failure on GAS2 valve drive or microcontrollers disagree 2 6 Hardware failure on flame sensor 2 7 Relay Enable signal hardware failure stuck in ON state 3 1 Lockout due to pressure switch opening 3 2 Lockout d...

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