Horizon Fitness Bio-Energy Kit User Manual Download Page 9

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Warning!

Do not allow pure ethanol to enter the fuel cell. The DEFC creates power using 5-15% alcohol 

only. A concentration higher than 15% could damage the fuel cell and cause it to stop working 

correctly. For best operation please use a mixture of 10% ethanol / 90% Water.Keep ethanol away 

from the fire or flame source while you are mixing the solution. Igniting the ethanol and the ethanol 

solution is strongly forbidden.

The reason for this is that at higher concentrations, ethanol molecules are more likely to “cross-

over” the membrane which would stop the chemical reaction needed to create electricity. In the 

case of methanol fuel cells, methanol molecules are even smaller than ethanol making the effects 

of cross-over more difficult to overcome. 

Preparing a 10% ethanol solution:

Step 1.  Fill the mixing container (part I) with 6ml of pure ethanol (fill container to the 6ml level) 

(see A)

Step 2.  Fill the remainder of the container with water to the 60ml level. (see B)

Step 3.  Stir the liquid in the container thoroughly.

A

B

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Experiment 1: Create electricity from ethanol and water

Step 1. Open the purging valve by pushing the switch to the right side. (see 1A) 

Step 2. Pour the solution into the Ethanol container. (see 1A)

Make sure that the tubing connecting the container to the fuel cell is securely attached.

Make sure the tubing connecting the tubing with purging valve is securely connected to the fuel 

cell and the switch on the purging valve is positioned at the right side close to the solution tank.

1A

1B

Summary of Contents for Bio-Energy Kit

Page 1: ...Recommended for ages 12 Bio Energy Kit User Manual...

Page 2: ...he risk of property damage serious injury or death Model No This kit should only be used by persons 12 years old and up and only under the supervision of adults who have familiarized themselves with t...

Page 3: ...e electricity using tiny quantities of biofuel mixed with water and without combustion using a new energy conversion device called a direct ethanol fuel cell DEFC In the immediate term this new ethano...

Page 4: ...inute If we can transform cellulose which is naturally abundant but not edible into alcohol then it would become feasible to produce a renewable clean biofuel for industrial and consumer use The commo...

Page 5: ...of a newly developed Direct Ethanol Fuel Cell or DEFC which unlike DMFC does not use any corrosive fuel Unlike other applications where biofuels are burned for energy DEFCs do not burn ethanol but cr...

Page 6: ...slightly larger electric applications in the future 7 2 How the fuel cell works The Direct Ethanol Fuel Cell produces electricity while ethanol reacts at the anode side of the fuel cell Hydrogen prot...

Page 7: ...h care 5 Do not attempt to use any part item or component provided in this kit for any other purpose than what is instructed in this manual Do not attempt to disassemble any part item or component in...

Page 8: ...arts A B C D E F G H I J K Not Included Ethanol solution Note Parts except H K have already been assembled Please see experiment 1 for how to assemble the fan blade or how to create the solution Ethan...

Page 9: ...les are even smaller than ethanol making the effects of cross over more difficult to overcome Preparing a 10 ethanol solution Step 1 Fill the mixing container part I with 6ml of pure ethanol fill cont...

Page 10: ...ted on the fuel cell If the system is connected properly the blade should begin to turn after about one minute If the fan does not start by itself give it a light push with your finger Since the react...

Page 11: ...current flow reverses and makes the fan spin in the opposite direction 17 18 Note Once the fan begins to run slower or stops running complete the following three steps in order to make the fan run ag...

Page 12: ...l Cell creates electricity by chemically converting the ethanol solution into an acid solution which is close to common vinegar In order for the fuel cell to func tion continuously spent fuel must be...

Page 13: ...ay in the fuel cell otherwise it will damage the fuel cell Experiment 5 Create electricity using different types of alcohol Try using different types of alcohol such as wines made from grapes or rice...

Page 14: ...well connected to the nozzle of the fuel cell on the same side At higher temperatures atoms tend to move faster and are more likely to interact with the catalysts located on the surface of the membran...

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