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CHAPTER 4: TROUBLESHOOTING

 

4.4 Troubleshooting – Incline Motor Issues

 

 

Symptom

The incline motor does not move up or down when prompted.   

 

Reason

: 

1.  The keypads are defective. 

2.  The incline motor is defective. 

3.  The MCB is defective. 

 

   

Solution

   

1.  Check if the console beeps when the incline keys are pressed. If not, troubleshoot the keypads as 

outlined in Section 4.2.      

2.  Enter Engineering Mode (See Section 2.1), and scroll to ENG 1 (Hardware Test). Press the ENTER 

key and then the START key.   

a.  Press the INCLINE 

UP and DOWN keys

.  

b.  If beeps can be heard from the 2 relays at the MCB (Figure A), the MCB is ok. Check the 

connection of the incline motor at the MCB (Figure B), if this is good, replace the incline motor.     

 

 

   

           

 

 

 

 

   

FIGURE A   

 

 

 

 

 

 

 

FIGURE B 

 

3.  If the relays do not beep when the INCLINE UP or DOWN keys are pressed, or if the incline motor 

does not resolve the issue, replace the MCB. 

               

 

 

 

 

 

 

 

 

Summary of Contents for 622T

Page 1: ...1 Horizon Fitness 622T Service Manual...

Page 2: ...RAM 3 1 Electrical Diagram 6 CHAPTER 4 TROUBLESHOOTING 4 1 Troubleshooting No Power to the Console 7 4 2 Troubleshooting Keypads Not Responding 9 4 3 Troubleshooting No Console Response 10 4 4 Trouble...

Page 3: ...3 CHAPTER 1 SERIAL NUMBER LOCATION 1 1 Serial Number Location...

Page 4: ...ring Menu appears on the display 2 Use the INCLINE or SPEED UP and DOWN keys to scroll through a list of parameters 3 Press ENTER to enter a parameter setting 4 Use the INCLINE or SPEED UP and DOWN ke...

Page 5: ...mo off 0 in the TIME window Use the START key to select unit 1 KM 0 Mile in the DISTANCE window ENG 4 Information Accumulated Time and Distance Press and hold the START key for 5 seconds to clear all...

Page 6: ...6 CHAPTER 3 ELECTRICAL DIAGRAM 3 1 Electrical Diagram...

Page 7: ...Solution 1 Check to see if the power switch is lit If it is not try a different outlet a If the power switch still does not light up with a known good outlet replace the power switch 2 Check to see i...

Page 8: ...ltage between the GND pin Pins 4 5 and the 15V Pin Pins 7 8 DC output is normally around 15VDC If there is no output replace the MCB b If output is around 15VDC check the console cable for pinches or...

Page 9: ...Mode a Use the SPEED OR INCLINE UP or DOWN key to scroll to ENG0 and press ENTER b Test each of the keypads using Display Test The console should chime as each key is pressed 2 If any keypads are not...

Page 10: ...dows TIME and DISTANCE changes the console is ok If the data does not change replace the UCB 3 Turn off the power switch and open the upper motor cover Remove the red black wires coming from the motor...

Page 11: ...pads as outlined in Section 4 2 2 Enter Engineering Mode See Section 2 1 and scroll to ENG 1 Hardware Test Press the ENTER key and then the START key a Press the INCLINE UP and DOWN keys b If beeps ca...

Page 12: ...PH P2 speed range of 3 5 MPH P3 speed range of 5 8 MPH P4 speed range of 8 10 MPH Figure A a Upon successful calibration the treadmill will beep several times The console will automatically exit Engin...

Page 13: ...incline motor is missing washers or needs lubrication Solution 1 This noise is from the roller or running belt a If this is a new unit some noise is normal as the running belt forms around the roller...

Page 14: ...he running deck is tightly attached to the frame b Check the deck shocks for deterioration or crumbling Replace if needed c Check to see if the air shock is making this noise lubricate or replace if n...

Page 15: ...aker wire are defective 7 There is a grounding issue with the earphones or console Solution 1 One of the speaker boards has a bad connection or is faulty a Check the connection of the wires going from...

Page 16: ...he IPod dock at the console c Replace the IPod dock 5 Speakers are not getting a clear signal through the speaker wires a Check the speaker wire connections b Check for any kinks or cuts in the speake...

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