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Operating instructions

Converter Checker CC-100E

1.0 • 22.02.2021 •

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Summary of Contents for Checker CC-100E

Page 1: ...Operating instructions Converter Checker CC 100E 1 0 22 02 2021 ...

Page 2: ...Device overview9 3 1 Scope of delivery9 3 2 Labelling9 3 3 Description9 3 4 Unit views10 4 Installation and commissioning12 4 1 Before installation12 4 2 Environmental conditions13 4 3 Installation13 5 Operation14 5 1 Operation15 5 2 Relationship between ozone generation andNOxconcentration18 6 Maintenance19 6 1 Safety instructions for maintenance19 6 2 Maintenance plan19 6 3 Troubleshooting19 6 4...

Page 3: ...rnet www horiba com 1 2 Warranty and liability The appliance is supplied by HORIBA with a warranty for a period of one 1 year In case of malfunction or damage within this year attributable to HORIBA please contact HORIBA The warranty does not cover the following situations Any malfunction resulting from improper operation Any malfunction due to modifications or repairs not having been carried out ...

Page 4: ...isation of the laws of the Member States relating to electromagnetic compatibility EMC Directive EN 61010 1 2011 07 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements EN 61326 1 2013 07 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements Part 1 General requirements 1 5 Intended...

Page 5: ...ns that must be observed for the correct functioning of the unit The following symbols are used in these operating instructions and to identify hazardous points on the system Symbol Meaning Warning of a general danger Warning of electrical voltage Hot surface warning General note 2 2 General safety instructions Target group These instructions are intended for skilled personnel who are familiar wit...

Page 6: ...f the appliance occurrence of fire and smoke a Switch off the unit and disconnect the mains plug b Close the valves on the gas cylinders or the external feeds Hazardous substances WARNING Toxic gases The unit handles toxic gases Uncontrolled leakage of these gases can cause a serious accident such as poisoning a Connect the system according to this manual b Use the specified connections as well as...

Page 7: ...Security HORIBA 8 24 NOx Converter Checker CC 100E The following safety instructions are on the unit Reverse side ...

Page 8: ...ased on gas phase titration GPT Gas phase titration generally refers to any titration carried out in the gas phase More specifically it is a method for determining reactive fractions in the gas phase by reacting with the excess of another gas that serves as the titrant In our case the gaseous analyte is ozone which can be titrated with nitric oxide according to the following reaction O3 NO O2 NO2 ...

Page 9: ...operation 3 USB 1 not in use 4 USB 2 service interface for updating the firmware Rear view Fig 3 Rear view Position Designation 1 Oxygen inlet for ozone generation inlet valve 1 2 Nitrogen inlet as reference inlet valve 2 3 NO Calibration gas inlet inlet valve 3 4 Connection to the gas inlet of the analyser 5 Mains connection Power 6 RS232 interface 7 Bypass ...

Page 10: ...n 1 Inlet valve 1 oxygen inlet 2 Inlet valve 2 nitrogen inlet 3 Inlet valve 3 Calibration gas NO inlet 4 Output to the analyser 5 Mains connection 6 RS232 interface 7 Bypass 8 Power supply unit 9 Mixing area 10 Pressure regulator 2 11 Capillary line 2 12 Pressure regulator 1 13 Capillary line 1 14 Ozone generator ...

Page 11: ... the unit out of operation and secure it against unintentional operation DANGER Electrical voltage Improper connection may result in electric shock or fire a Make sure that the supply voltage corresponds to the specifications on the type plate b Only connect the unit with the mains cable supplied Do not use the mains cable for other devices c Do not open the unit There are high voltage components ...

Page 12: ...operation the surface of the appliance becomes hot a Do not touch the surface during operation b Allow the unit to cool down before starting installation or maintenance work Connect Fig 5 Rear view Place the unit on a level stable surface 1 Connect the gas supply lines 1 to 3 2 Connect the bypass line 7 to a venting system 3 Connect the Analyser output 4 of the CC 100E to the gas input of your ana...

Page 13: ... operating mode of the analyser Select the NO mode Press the UP key once The N2 gas flows into the analyser Step Z zero calibration of the analyser Perform a zero calibration after the reading has become stable Press the UP key once The NO gas flows into the analyser Step A range calibration of the analyser Perform the range calibration after the reading has become stable Reading A Press the UP ke...

Page 14: ...to the analyser Step B Reading B Press the UP key once The N2 gas flows into the analyser Step Z The step ends automatically about 60 seconds later End Tip To scroll back through the steps press the DOWN button each time Data entry form The efficiency of the converter is calculated as follows Efficiency of the converter Test sheet Converter efficiency Analyser no XXXXXXX Date Auditor Efficiency in...

Page 15: ...he unit The components are controlled by tapping on the corresponding symbol Control valves supply oxygen Tap the SV icons to open or close the inlet valves A selection window with a yellow background appears Fig 7 Open or close inlet valves Open the corresponding valve with Open The colour of the valve and the gas path changes from blue valve closed to yellow valve open Close the corresponding va...

Page 16: ...gh the test sequence with the Up and Down buttons The set counts are displayed in the main screen NOTE Relationship between counts and NO concentration The value for counts should be 10 times the NO concentration in ppm Example For an NO concentration of 100 ppm counts must be set to 1000 Supply external gas To supply N2 SV2 or NO SV3 externally open the respective inlet valve as described above F...

Page 17: ... the SV3 valve and stop the NO supply 3 Start a flushing process with nitrogen for at least one minute To do this open valve SV2 for the N2 supply 4 Close the SV1 valve and stop the O2 supply 5 Close the SV2 valve and finish the flushing process 6 Switch off the unit at the mains switch 5 2 Relationship between ozone generation and NOx concentration ...

Page 18: ... Component Exchange interval Description Action Ozone generator 1 to 3 years Check for contamination Exchange by HORIBA Inlet valves SV1 to SV3 In case of defect Check for contamination Exchange by HORIBA Pressure regulator In case of defect Check for contamination Exchange by HORIBA Capillaries In case of defect Check for contamination Exchange by HORIBA 6 3 Troubleshooting and fault rectificatio...

Page 19: ...te the pressure to a value in the specified range A leak has occurred Check the gas lines and screw connections Connect the gas lines properly The flow is too low Ensure a sufficient flow rate 6 4 Spare parts The following spare parts can be obtained from the manufacturer Spare part Type Item no Inlet valve 1 oxygen Type 6011 1000067176 Inlet valve 2 nitrogen Type 127 1000067178 Inlet valve 3 nitr...

Page 20: ... the SV3 valve and stop the NO supply 3 Start a flushing process with nitrogen for at least one minute To do this open valve SV2 for the N2 supply 4 Close the SV1 valve and stop the O2 supply 5 Close the SV2 valve and finish the flushing process 6 Switch off the unit at the mains switch Store unit 1 Remove the mains cable 2 Remove the gas connections 3 It is best to store the unit in its original ...

Page 21: ...nts indicates that the product requires appropriate treatment and collection in accordance with Directive 2002 96 EC WEEE and or of waste batteries and accumulators in accordance with Directive 2006 66 EC in the European Union The symbol may be used together with one of the chemical symbols below In this case it fulfils the requirements of Directive 2006 66 EC for the chemical article This product...

Page 22: ... l min Gas pressure 20 kPa 200 mbar Gas pipes N2 NO O2 6 mm Teflon 6 mm Teflon 3 mm SUS Electrical connection Power supply AC 90 V to 240 V 50 60 Hz1Ph N PE Environmental conditions Overvoltage category II Pollution level of the environment 2 EMC classification EN 6126 1 2013 07 Class A Industry Operating temperature 5 C to 35 C Humidity Rel humidity 80 non condensing Mechanical properties Dimensi...

Page 23: ...Appendix HORIBA 24 24 NOx Converter Checker CC 100E 9 2 Flow diagram Fig 10 Flow diagram ...

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