#078734DE-EN e
Operating Instructions
LED Powerline AC IC
Page 1: ... 078734DE EN e Operating Instructions LED Powerline AC IC ...
Page 2: ...er manner without the explicit written permission of Dr Hönle AG Any kind of duplication dissemination or storing on any form of data me dium that is not authorised by Dr Hönle AG constitutes an infringement of prevailing copyright law and will be prosecuted Technical alterations that serve to improve the unit described or improve the standard of safety are expressly reserved even without further ...
Page 3: ...emoval 11 2 10 Warranty and liability 12 3 Transport Storage Delivery 13 4 Installation commissioning and power up 14 4 1 General Notes 14 4 2 Electrical Connections 14 4 3 Power supply unit 14 4 4 Activation of control signals 15 4 5 PLC inputs 17 4 6 PLC outputs 17 4 1 Analogue PLC input set point 17 4 2 PLD terminal 18 4 2 1 PLD terminal connections 18 4 2 2 Customer PLC interface 5 18 5 Servic...
Page 4: ...ntially dangerous situation Failure to avoid this may result in death or serious injury Material damage is also possible CAUTION refers to a potentially dangerous situation Failure to avoid this may result in minor injuries Material damage is also possible The symbols have the following meaning Warning symbol general This Symbol warns against hot surfaces This symbol warns against electrical dange...
Page 5: ... can therefore be chosen to match a spe cific type of application Integrated air cooling ensures reliable continuous operation over the entire ambient temperature range without the need for large external heat ex changers 1 1 Characteristics integrated power supply and control of the LED Powerline ACICunit Uniform irradiation Operation and monitoring of the LED segment Monitoring of the LED segmen...
Page 6: ...iew schematic diagram illustration may vary from the original 1 Air inlet 4 Fixing thread 4 x M4 2 SUB D socket 25 pin 5 Light emitting aperture 3 Air outlet schematic diagram illustration may vary from the original Further information on the dimensions can be found in chapter 7 Technical data p 23 Structure and connection of the unit 2 3 4 1 5 ...
Page 7: ...on contained in these Operating Instructions when making the risk assessment 2 2 Risk group The unit falls under the scope of standard DIN EN 62471 Photobiological safety of lamps and lamp systems It is classified as belonging to risk group 3 which requires special safety measures to be observed during its operation For more information refer to the indicated DIN EN standards The unit is labelled ...
Page 8: ...ion The operator is responsible for compliance with all applicable to the perma nent establishment rules and standards 2 5 Organisational Measures The functions of all the existing safety equipment must be inspected regu larly before the start of work or of each new shift Look for outwardly visible damage 2 6 Informal safety measures The general and local regulations on accident prevention and env...
Page 9: ...be set up and operated in such a way that persons are not subjected to direct or indirect radiation UV absorbent plastics or metal sheet can be used as shields Warning notices must be affixed at the workplace and at all entrances to the work area Under no circumstances must the unit be operated in explosion protected areas or in the proximity of flammable materials gases or liquids The unit must b...
Page 10: ...re is acute danger of becoming blind if you look directly into the radiation outlet aperture If improperly handled UV radiation can damage skin and eyes It can lead to skin burns or to inflammation of the retina and conjunctiva and possibly to skin cancer Personal safety equipment must be worn to protect the eyes and skin unless the UV radiation is completely screened by structural meas ures The u...
Page 11: ...xplosion The unit must cool sufficiently long before it is opened for maintenance and repair work After switching off the device requires therefore at least 10 minutes cooling 2 9 Maintenance and fault removal All necessary maintenance tasks are described in the chapter Service Maintenance and Cleaning Carrying this out ensures reliable operation No repairs or alterations except those described in...
Page 12: ...ng start up and operation operation with defective and or non functional safety and protective devices failure to comply with the information in the operating instructions re garding safety transport storage mounting installation commission ing operation and maintenance of the unit unauthorised structural modifications inadequate monitoring of parts which are subject to wear incorrectly performed ...
Page 13: ...vered parts must be inspected for completeness and damage or other issues Any damage that has been ascertained must be documented at once and reported to the dealer or to Dr Hönle AG without delay NOTE Please dispose of the packaging material in an environmen tally responsible manner and consider that it may be possi ble to reuse it It is recommended to keep the packaging material in case the unit...
Page 14: ...ts Only operate the LED Powerline ACIC in dry rooms Max rel humid ity 70 non condensing Open air operation is not permitted It should be observed that the unit is not exposed to any spray water Furthermore no condensation may form on the surface of the unit Before switching on check again that all plug in connections are firmly seated Observe workplace safety Observe operational safety Check the p...
Page 15: ... current see type plate Pin assignment LED powerline AC IC 410 15 pin connector Function Description PIN Supply voltage Ub 45V 55V Power connection Imax see7 2 Dimensions electrical values page 23 1 Supply voltage GND 15 PLC ON Input LED ON 2 PLC GND GND for PLC 6 PLC LEDenable Input LEDenable 13 analog set point SW set point 0 10V 0 100 10 analog set point SW GND for set point 15 PLC Out OK statu...
Page 16: ...e 23 1 2 14 15 Supply voltage GND 12 13 24 25 PLC LED ON Input LED ON 3 PLC GND GND for PLC 4 PLC Ub 24V for PLC 8 PLC LEDenable Input LEDenable 16 analog set point SW set point 0 10V 0 100 17 analog set point SW GND for set point 5 PLC Out OK status signal of the LED 9 PLC Out ON 21 PLC Out OFF 22 PLC Out COM 23 TxD Transmit Data 19 TxD 6 RxD Receive Data 7 RxD 20 not connected 11 18 internal sig...
Page 17: ...mon connection SPSOUT_COM Technical data of PLC outputs Max approved voltage 60 VDC Max approved output current 30 mA ACHTUNG SACHSCHADEN Exceeding the above limit value may damage the PLC inter face The PLC outputs are not resistant to continuous short circuit 4 1 Analogue PLC input set point The power of the LED unit can be varied from 5 100 via the analogue PLC input Technical data of analogue ...
Page 18: ...2 2 Customer PLC interface 5 PIN Bezeichnung Funktion Diagnose LED 1 SPS_UB SPS UB IN 24V 2 SPS_enable SPS Input enable EN 3 SPS_ON SPS Input LED ON ON 4 Fan_PWM fan control optional 5 GND GND 6 OUT_OK SPS output LED UB OK OK 7 OUT_OFF SPS output LED is OFF ISOFF 8 OUT_ON SPS output LED is ON ISON 9 not connected 10 not connected 11 GND analogue set point GND 12 GND analogue set point input 0 10V ...
Page 19: ...t is cold using a clean lint free cloth and alcohol or acetone 5 2 Maintenance The following service work must be carried out on the unit Daily Inspect the LED Powerline ACIC for damage and soiling at the light outlet and the air inlets and outlets If necessary clean the quartz glass plate of the light outlet In case of heavy contamination or damage the quartz glass plate should be replaced 5 3 Cl...
Page 20: ...e groove of the top cover Make sure that the notch of quartz glass plate is on the same side as the grub screws The quartz glass plate has to be even with the top cover when inserted 2 Apply the screw lock Loctite 242 to the slot side of the grub screws max 1 3 of total length 3 Fixate the quartz glass plate with the grub screws in the following order Only hand tight max 0 04 Nm ...
Page 21: ...9 0 89 856 08 148 6 1 Device type LED Powerline AC IC 410 Designation Article Order number LED Powerline AC IC410 365 10nm B 78mm 078361 LED Powerline AC IC410 385 10nm B 78mm 078363 LED Powerline AC IC410 395 10nm B 78mm 078362 LED Powerline AC IC410 405 10nm B 78mm 078360 LED Powerline AC IC410 365 10nm B 116mm t b d LED Powerline AC IC410 385 10nm B 116mm t b d LED Powerline AC IC410 395 10nm B...
Page 22: ...line AC IC820 405 10nm B 122mm 078353 6 2 Spare parts accessory parts Designation Article Order number UV warning sign 045890 Operating Instructions German English 078734DE EN Protective goggles 000067 Protective gloves 019754 Quartz glass plate with notch for ACIC 820 82mm 078913 Top cover with groove for ACIC 820 82mm 078911 Quartz glass plate with notch for ACIC 820 122mm 078914 Top cover with ...
Page 23: ...nsions electrical values LED Powerline AC IC 410 78 mm Wavelengths in nm 365 385 395 405 Type intensity in mW cm 2000 4000 4000 4000 Supply voltage in V 45 55 45 55 45 55 45 55 Supply current in A 1 4 1 7 1 7 1 7 Dimensions H x W x D 78 mm x 150 mm x 29 mm Irradiated area outlet aperture 76 mm x 10 mm LED Powerline AC IC 410 116 mm Wavelengths in nm 365 385 395 405 Type intensity in mW cm 2000 400...
Page 24: ...Dimensions H x W x D 82 mm x 165 mm x 45 mm Irradiated area outlet aperture 80 mm x 20 mm LED Powerline AC IC 820 122 mm Wavelengths in nm 365 385 395 405 Type intensity in mW cm 3000 8000 8000 8000 Supply voltage in V 45 55 45 55 45 55 45 55 Supply current in A 6 2 9 0 9 0 9 0 Dimensions H x W x D 122 mm x 165 mm x 45 mm Irradiated area outlet aperture 120 mm x 20 mm Measured using a Hönle LED su...
Page 25: ... 078734DE EN e 25 Fig 4 Dimensions LED Powerline AC820 82mm Fig 5 Dimensions LED Powerline AC820 122mm ...
Page 26: ...LED Powerline ACIC 26 078734DE EN e Fig 6 Dimensions LED Powerline AC410 78mm Fig 7 Dimensions LED Powerline AC410 78mm ...
Page 27: ... 078734DE EN e 27 ...
Page 28: ...Dr Hönle AG UV Technology Lochhamer Schlag 1 D 82166 Gräfelfing Munich Tel 49 0 89 856 08 0 Fax 49 0 89 856 08 148 ...
