Honeywell W7100 Manual Download Page 3

W7100G DISCHARGE WATER TEMPERATURE CONTROL

3

63-4046—1

Fig. 1. W7100 Discharge Air or Water Controller 

mounting dimensions in in. (mm).

Fig. 2. Variation of C7170 Sensor resistance 

as compared to temperature.

INSTALLATION

When Installing this Product...

1.

Read these instructions carefully. Failure to follow 

them could damage the product or cause a hazardous 

condition.

2.

Check the ratings given in the instructions and on the 

product to make sure the product is suitable for your 

application.

3.

Installer must be a trained, experienced service 

technician.

4.

After installation is complete, check out product 

operation as provided in these instructions.

WARNING:

 This equipment generates, uses, and can radiate 

radio frequency energy, and if not installed and used in 

accordance with the Instructions Manual, may cause 

interference with radio communication. It has been tested 

and found to comply with the limits for a Class A computing 

device pursuant to Subpart J of Part 15 of FCC Rules, which 

are designed to provide reasonable protection against such 

interference when operated in a commercial environment. 

Operation of this equipment in a residential area is likely to 

cause interference, in which case, users at their own expense 

will be required to take whatever measures may be required to 

correct the interference. Any unauthorized modification of this 

equipment may result in the revocation of the owner's 

authority to continue its operation.

CAUTION

Electrical Shock or Equipment Damage Hazard.

Can shock individuals or short equipment 

circuitry.

Disconnect power supply before installation.

CAUTION

Equipment Damage Hazard.

Compressor stage ON/OFF times less than four 

minutes can damage the compressor.

Add external time delay relay(s) to W7100G output 

stages to turn compressors on and off (See Fig. 3).

IMPORTANT

All wiring must agree with applicable codes, 

ordinances and regulations.

Location and Mounting

Choose a location for the W7100G controller that is not 

exposed to the weather and where controls, connections 

and the diagnostic analyzer socket are accessible.

Mount the controller with four No. 8 screws through the 

mounting holes in the base. See Fig. 1.

Mount the C7170A Sensor in the discharge water line using 

the selected Immersion Well and heat-conductive compound.

Mount auxiliary control system components, such as remote 

potentiometers, reset sensors. etc., according to instructions 

packed with the individual units.

3/16 DIAMETER (5) 4 HOLES

3

(76)

8-5/8

(219)

5-3/4 (146)

6-1/2 (165)

ALLOW 2 in.

CLEARANCE

FOR ACCESS

TO TEST PLUG

 7-13/16

(198)

13/16

(21)

M17910

TEST PLUG SOCKET

RESISTANCE

(OHMS)

4200

4000

3800

3600

3400

3200

20

40

60

80

100

120

140

160

180

200

220

-7 0

10

20

30

40

50

60

70

80

90

100

F

C

3484 ± 6.5 OHMS

AT 77°F [25°C]

(4.8 OHMS/°F)

M3948

TEMPERATURE (DEGREES)

Summary of Contents for W7100

Page 1: ...ages using a W7101 Advanced proportional plus integral microprocessor control algorithm minimizes droop Soft start to minimize compressor cycling during system start up Adjustable minimum on off timing and time delay between stages of either 30 or 60 seconds Adjustable setpoint from 10 to 110 F 12 to 43 C Adjustable reset differential from 5 to 20 F 3 to 11K Adjustable control band from 0 to 10 F ...

Page 2: ...rminals 7 and 6 to determine num ber of ON OFF stages See Table 2 Temperature Ratings Ambient 40 F to 150 F 40 C to 66 C Shipping 30 F to 150 F 34 C to 66 C Humidity Rating 5 to 90 percent RH noncondensing Mounting Four mounting holes in base Use No 6 screws not provided Approvals Underwriter s Laboratories Inc Component Recognized Additional System Components C7170A1010 Discharge Water Sensor sen...

Page 3: ... to correct the interference Any unauthorized modification of this equipment may result in the revocation of the owner s authority to continue its operation CAUTION Electrical Shock or Equipment Damage Hazard Can shock individuals or short equipment circuitry Disconnect power supply before installation CAUTION Equipment Damage Hazard Compressor stage ON OFF times less than four minutes can damage ...

Page 4: ...ng under the control of the W7100G This includes any stages on a W7101A sequencer connected to the W7100G control Connecting Additional Stages Control of up to 4 additional stages of ON OFF cooling can be added by using a W7101A Satellite Sequencer to the W7100G system as shown in Fig 4 The fixed resistor value across the W7100G terminals 7 and 8 Table 2 must agree with the total number of cooling...

Page 5: ...R OF STAGES CONTROLLED FAST RESPONSE INPUT REFERS TO THE MINIMUM ON TIME MINIMUM OFF TIME AND MINIMUM TIME DELAY BETWEEN STAGES LEAVE OPEN FOR 60 SEC TIMINGS JUMPER FOR 30 SEC TIMINGS 90 85 80 75 70 65 55 60 60 45 40 SETPOINT F 31 15 15 11 10 10 13 5 5 16 14 12 10 8 6 4 CONTROL BAND 20 20 2 GND TR TR 10 9 8 7 6 T T1 P2 P1 4 3 2 1 5 B C A B C A B C A B C A B C A B C A 24VAC FAST RESPONSE NO STAGES ...

Page 6: ...imit a stage turns off Reset of Discharge Water Temperature Industrial Applications Reset of discharge water temperature is not recommended in a W7100G industrial application because loads on industrial applications typically require a constant temperature fluid for cooling Check industrial process manufacturers for specific details Environmental Applications In order to save additional energy und...

Page 7: ...dify the outside air reset start and stop temperatures To do this a resistor must be placed in parallel with the outside air sensor Rp and a resistor must be placed in series with the outside air sensor Rs See Fig 10 Fig 10 Reset modification schematic wiring diagram Use Table 3 to select the point at which no W7100 setpoint reset will occur T High and the point at which the W7100 will be fully re...

Page 8: ...l band Increasing the control band slows down the W7100 response and increases the temperature deviation Lowering the control band speeds up the W7100 response while decreasing the temperature deviation from setpoint The control band setpoint should be as narrow as possible without causing hunting or rapid cycling If instability hunting or rapid cycling occurs widen the control band setpoint Fast ...

Page 9: ...red leads 6 Jumper W7100 terminals P and P1 7 Remove red plastic dust plug from W7100 bottom and install 195770A Test Plug in the revealed socket 8 Set W7100 reset knob at 20 F 11K 9 Set W7100 setpoint at 10 F 12 C 10 Connect 24 Vac power to the W7100 TR and TR terminals Check for 24 Vac across W7100 TR and TR terminals 11 Wait 15 seconds 12 All W7100 stages should be energized All red LED should ...

Page 10: ...lding engineering requirements No cooling 1 Shorted or open discharge sensor terminals T T1 1 Correct the wiring 2 Open reset terminals 6 7 interpreted as maximum reset 2 Jumper terminals 6 7 or connect reset thermostat 3 Remote setpoint terminals P P1 open 3 Jumper terminals P P1 or connect remote setpoint potentiometer 4 System malfunction 4 Consult HVAC manufacturer s equipment manual and or bu...

Page 11: ...11 63 4046 1 ...

Page 12: ...0 Brussels 480 Sawgrass Corporate Parkway Golden Valley MN 55422 Scarborough Ontario No 30 Harbour Road Belgium Suite 200 M1V 4Z9 Wanchai Sunrise FL 33325 Hong Kong By using this Honeywell literature you agree that Honeywell will have no liability for any damages arising out of your use or modification to the literature You will defend and indemnify Honeywell its affiliates and subsidiaries from a...

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