Honeywell VS8420C Installation Instructions Manual Download Page 6

VS8420C,M MILLIVOLT GAS VALVE

69-1304

6

Standard Pressure Regulator

1.

Check the manifold pressure listed on the appli-
ance nameplate. Gas valve outlet pressure 
should match the nameplate.

2.

With the main burner operating, check the gas 
valve flow rate using the meter clocking method 
or measure the pressure by attaching a plastic 
tube with a 9 mm OD (1/4 in. shell ID) to the pres-
sure gauge and connecting the pressure gauge to 
the outlet pressure tap on the gas valve. See Fig. 
4. When checking the pressure, undo the screw a 
half turn and slip tube over nipple. Make sure that 
screw is re-tightened after completing test.  

3.

If necessary, adjust the pressure regulator to 
match the appliance rating. See Table 1 for fac-
tory-set nominal outlet pressure and adjustment 
range.
a. Remove the pressure regulator adjustment 

cap screw.

b. Using a screwdriver, turn the inner adjustment 

screw clockwise  

 to increase or coun-

terclockwise  

 to decrease gas pressure 

to the burner.

c. Always replace the cap screw and tighten 

firmly to prevent gas leakage.

4.

If desired outlet pressure or flow rate cannot be 
achieved by adjusting the gas valve, check the 
gas valve inlet pressure using a manometer at the 
gas valve inlet pressure tap. If inlet pressure is in 
the normal range (see Table 3), replace the gas 
valve; otherwise, take the necessary steps to pro-
vide proper gas pressure on the valve.

CHECKOUT

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe injury or 
death.
Do not force the gas control knob on the appli-
ance. Use only your hand to turn the gas control 
knob. If the knob does not operate by hand, the 
valve should be replaced by a qualified service 
technician.

Gas Control Knob Settings

Gas control knob settings are as follows:

OFF: Prevents main gas flow through the valve.

ON: Permits main burner and pilot gas flow. Gas 
valve and thermostat control main burner gas flow.

PILOT: Opens pilot valve and allows gas flow to the 
pilot burner.

HI/LO: Manually adjusts outlet pressure.

NOTE:

Valves are shipped with the gas control knob in 
the ON position.

Perform Gas Leak Test

WARNING

Fire or Explosion Hazard.
Can cause property damage,severe injury or 
death.
Stand away from the main burner while lighting. 
Hidden gas leaks can cause flashbacks in the 
appliance vestibule. Check for gas leaks with 
rich soap and water solution any time work is 
done on a gas system.

Gas Leak Test

1.

Paint the pipe connections upstream of the gas 
valve with a rich soap and water solution. Bubbles 
indicate a gas leak.

2.

If a leak is detected, tighten the pipe connections.

3.

Light the main burner.

4.

With the main burner in operation, paint the pipe 
joints (including adapters) and valve inlet and out-
let with a rich soap and water solution.

5.

If another leak is detected, tighten the adapter 
screws, joints, and pipe connections.

6.

Replace the part if the leak cannot be stopped.

Turn on System

Rotate the gas control knob counterclockwise  

  to 

ON.

Turn on Main Burner

Follow the instructions provided by the appliance manu-
facturer or turn up the thermostat to call for heat.

Check and Adjust Gas Input and Burner 
Ignition

IMPORTANT

Do not exceed the input rating stamped on the 
appliance nameplate, or the manufacturer rec-
ommended burner orifice pressure for size ori-
fice(s) used.

IMPORTANT

For complete combustion, be sure the primary 
air supply to the main burner is adjusted prop-
erly. Follow the instructions of the appliance 
manufacturer.

Checking Gas Input By Clocking Gas Meter

1.

Be sure there is no gas flow through the meter 
except to the appliance being checked.

NOTE:

Other appliances must remain off with the 
pilots extinguished, or the consumption must 
be deducted from the meter reading.

2.

Convert the flow rate to Btuh as described in the 
Gas Controls Handbook, form 70-2602.

3.

Compare to the Btuh input rating on the appliance 
nameplate.

Summary of Contents for VS8420C

Page 1: ...ith EN 88 class C Natural Gas 9 mbar typical LP 27 mbar typical Regulator Adjustments Standard Regulator Natural Gas 7 5 mbar to 12 5 mbar field adjustable LP 20 mbar to 30 mbar field adjustable In appliances where no regulation is required the pres sure regulator must be blocked by turning the pressure regulator adjustment screw fully down The regulator will then be set at 30 mbar Voltage VS8420 ...

Page 2: ...onvert from natural gas to LP High low regulator model VS8420C cannot be converted Location Locate the combination gas valve where it cannot be affected by steam cleaning high humidity dripping water corrosive chemicals dust or grease accumula tion or excessive heat To assure proper operation follow these guidelines Locate gas valve in a well ventilated area Mount gas valve high enough to avoid ex...

Page 3: ...pilot burner according to the manufacturer s instructions WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Do not bend tubing at gas valve after compres sion fitting has been tightened as this may result in a gas leak at the connection Fig 3 Top view of gas valve with HI LO regulator Fig 4 Top view of gas valve with standard regulator GAS CONTROL GAS CONTROL HORIZO...

Page 4: ...ting stamped on the valve operator Table 1 Maximum Thermostat Wire Length ECO Connection Supplementary 1 Push the ECO into the window of the gas valve See Fig 5 2 The leadwires of the ECO must be equipped with insulated 6 3 mm female quick connect terminals 3 Leadwire length must not exceed the length as shown in Table 2 Table 2 Maximum Length mm of Supplementary Limit Leadwires When Using Q309A T...

Page 5: ...erclockwise to the ON position On a call for heat the main valve opens and the main burner ignites Shut off Procedure 1 To shut off the system turn the knob clockwise to the OFF position This action closes the main gas and safety valves however the power unit must drop out before the lighting sequence can begin again The VS8420 drops out within 30 seconds 2 To relight the pilot light follow the st...

Page 6: ...ot gas flow Gas valve and thermostat control main burner gas flow PILOT Opens pilot valve and allows gas flow to the pilot burner HI LO Manually adjusts outlet pressure NOTE Valves are shipped with the gas control knob in the ON position Perform Gas Leak Test WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Stand away from the main burner while lighting Hidden gas ...

Page 7: ...equipment operates 100 000 to 200 000 cycles per year This heavy cycling can wear out the gas valve in one to two years Exposure to water dirt chemicals and heat can damage the gas valve and shut down the control system The maintenance program should include regular system checkout as outlined in the Checkout section and checkout of the control system as described in the appliance manufacturer lit...

Page 8: ...ff the manual valve in the gas piping to the appliance or on LP at the tank Leave the building immediately and call your gas supplier If your gas supplier cannot be reached call the fire department 3 Do not force the gas valve control knob Use only your hand to turn the control knob 4 If the knob does not operate by hand the valve should be replaced by a qualified service techni cian 5 The gas val...

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