Honeywell VRW2 Quick Start Manual Download Page 1

PRODUCT DATA

62-3116-01

VRW2 Dynamic Pressure-

Regulating Flanged Control Valves

APPLICATION

The VRW2 two-way dynamic pressure-regulating control 

valves maintain constant flow of hot and chilled water in 

closed-loop heating, ventilating, and air conditioning (HVAC) 

systems regardless of head pressure fluctuations above 

minimum specified pressure drop. These valves come 

complete with proportional, stay-in-place or electronic fail-safe 

actuators.

The built-in differential pressure regulator makes fluid flow 

through the valve independent of changes in supply pressure, 

eliminating “hunting” by the control system, even at low coil 

flow. The pressure regulator virtually eliminates cavitation in 

the valve, and decouples the control valve from the effects of 

piping components such as reducers and elbows.

Pressure independent control valves are sized to match 

design coil flow regardless of coil size. VRW2 valves eliminate 

the need to balance the system for proper flow, and allow 

chillers to be operated at design temperature differential for 

maximum efficiency at every load condition. When used in a 

system with variable speed pump drives, 3-way valves and 

coil bypass lines are not required.

Systems that utilize the capabilities of properly installed and 

adjusted pressure-independent control valves may qualify for 

LEED points.

FEATURES

• Multi-sized bodies from 2½ to 6 inch pipes with wafer-

flanged connections.

• Combination ANSI/ASME Class 150/300 pressure 

rating.

• Controls hot or chilled water with up to 50% glycol.
• Regulated flow rates available from 39 to 469 gpm.
• Stainless steel pressure regulator maintains constant 

pressure drop across valve seat.

• Positive pressure, rolling diaphragm regulator design 

for long service life provides flow control accuracy of 

±5%.

• Equal percentage flow characteristic using multi-turn, 

non-rising, characterized plug.

• High close-off rating.
• 50 discrete, selectable flow rates available per valve 

size.

• Stainless steel trim.
• Six-turn actuator with floating or modulating inputs 

available with stay-in-place or electronic fail-safe 

action.

• Fail-safe actuators field-configurable for normally 

open or normally closed power failure return position.

• Two Test Ports for venting or pressure gauge 

attachment.

Contents

Application ........................................................................

1

Features ...........................................................................

1

Specifications ...................................................................

2

Ordering Information  ........................................................

2

Installation ........................................................................

4

Operation and Checkout  ..................................................

9

TYPICAL SPECIFICATIONS ............................................ 10

Summary of Contents for VRW2

Page 1: ...When used in a system with variable speed pump drives 3 way valves and coil bypass lines are not required Systems that utilize the capabilities of properly installed and adjusted pressure independent control valves may qualify for LEED points FEATURES Multi sized bodies from 2 to 6 inch pipes with wafer flanged connections Combination ANSI ASME Class 150 300 pressure rating Controls hot or chilled...

Page 2: ...low Capacity See Table 1 Body Pressure Rating maximum 580 psig 40 bar at 248 F 120 C Controlled Medium Water or Glycol solutions up to 50 Not suitable for combustible gases oil or steam Fluid Temperature Range 4 to 248 F 20 to 120 C Minimum Differential Pressure See Table 1 Maximum Differential Pressure 58 psid 400 kPa Close off Pressure 101 psid 700 kPa maximum 0 2 leakage Flow Characteristics Eq...

Page 3: ...75 0 30 0 VRW2L 5 6 DN125 DN150 16 5 8 422 13 1 4 338 7 1 8 180 148 0 70 0 Table 3 Model Selection Valve Regulated Pipe fitting Body Pattern Valve Size Flow Rating Pressure Rating Valve Trim Actuator Secondary Spec Actuator Control Form Description VR Dynamic pressure regulated control valve W Combination size wafer flange 2 2 way J Valve size 2 1 2 and 3 in DN65 and DN80 K Valve size 3 and 4 in D...

Page 4: ...e a trained experienced licensed service technician 4 After installation is complete check out product opera tion as provided in these instructions Preparation CAUTION Equipment Damage Hazard Foreign particles like sand and metal chips can damage valve seals and regulator diaphragm For trouble free operation of the product good installation practice must include initial system flushing and chemica...

Page 5: ...ximum Flow Dip Switches so that the actuator limits the valve position to the maximum flow rate required Select the actuator dipswitch setting from Table 4 If adjusting the Dip Switch settings after power has been connected press the Reset Button to input the new setting ORIENTATION OF ACTUATOR ABOVE THE VALVE SPINDLE CORRECT M31296 DN 65 80 INCORRECT DN 65 80 85 85 M29519A M31286 1 ON 2 3 4 5 6 1...

Page 6: ...8 176 11 1 257 16 21 301 19 0 OFF ON ON ON OFF ON 2 7 84 8 5 4 113 7 1 125 7 9 179 11 3 263 16 59 310 19 6 ON OFF ON ON OFF ON 2 8 86 2 5 4 115 7 3 126 8 0 181 11 4 269 16 97 320 20 2 OFF OFF ON ON OFF ON 2 9 87 7 5 5 117 7 4 128 8 1 184 11 6 276 17 41 329 20 8 ON ON OFF ON OFF ON 3 0 89 1 5 6 119 7 5 130 8 2 187 11 8 282 17 79 339 21 4 OFF ON OFF ON OFF ON 3 1 90 0 5 7 121 7 6 131 8 3 189 11 9 28...

Page 7: ...6 8 148 9 3 146 9 2 221 13 9 363 22 90 445 28 1 ON ON OFF OFF ON OFF 5 4 108 6 8 149 9 4 146 9 2 221 13 9 364 22 96 448 28 3 OFF ON OFF OFF ON OFF 5 5 108 6 8 150 9 5 147 9 3 221 13 9 365 23 03 452 28 5 ON OFF OFF OFF ON OFF 5 6 109 6 9 151 9 5 147 9 3 221 13 9 366 23 09 455 28 7 OFF OFF OFF OFF ON OFF 5 7 110 6 9 153 9 7 147 9 3 221 13 9 367 23 15 458 28 9 ON ON ON ON OFF OFF 5 8 111 7 0 154 9 7 ...

Page 8: ...inks once 3 Release the Reset Button The indication LED should remain illu minated 4 Apply the new zero voltage to terminal 3 Any value between 0 7 Vdc 5 Press and release the Reset Button to memorize this value The LED should blink once as confirmation 6 Apply the new maximum voltage to terminal 3 Any voltage between 3 10 Vdc and at least 3 Vdc greater than the zero value 7 Press and release the ...

Page 9: ...ures At a given shaft position flow through the valve will constant as defined by the formula where ρ is the density of the glycol mix PIN changes constantly in a multi zone system as other valves open and close changing system flow and head pressure according to the characteristics of the supply pump curve Reaction of the mechanical pressure regulator is instantaneous eliminating changes in room ...

Page 10: ...Analog proportional control refers to direct acceptance of 2 10 Vdc or a 4 20 mA input signal Digital proportional control refers to direct acceptance of 24 Vac pulse width modulated input sig nal Floating control refers to direct acceptance of 24 Vac pulsed open and close commands from a tri state SP3T controller Two position control of non fail safe actuators shall be in the form of 24 Vac power...

Page 11: ...VRW2 DYNAMIC PRESSURE REGULATING FLANGED CONTROL VALVES 11 62 3116 01 ...

Page 12: ...Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 Honeywell Limited Honeywell Limitée 35 Dynamic Drive Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Trademark 2010 Honeywell International Inc 62 3116 01 M S 02 10 Printed in U S A ...

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