Honeywell VR8305 Quick Manual Download Page 11

close control of outlet pressure, even if inlet pressure and flow
rate vary widely. Any outlet pressure change is immediately
reflected back to the pressure regulator diaphragm, which
repositions to change the flow rate through the regulator valve
and, thus, through the automatic valve.

If outlet pressure begins to rise, the pressure regulator

diaphragm moves slightly higher, allowing less gas flow to
the gas control outlet. This increases gas pressure under the
automatic valve diaphragm and repositions the valve disc
closer to the seat. Thus, flow of gas through the second
automatic valve is reduced, and outlet pressure falls to the
desired level.

If outlet pressure begins to fall, the pressure regulator

diaphragm moves slightly lower allowing more gas flow to
the gas control outlet. This decreases gas pressure under the
second automatic valve diaphragm and repositions the valve
disc further from the seat. Thus, flow of gas through the
second automatic valve is increased, and outlet pressure rises
to the desired level.

Slow-Opening Pressure Regulation (VR8305H)

Slow-opening gas controls function the same as standard

models except that when the thermostat calls for heat, the
second automatic valve opens gradually. Opening is slowed
because a flow restrictor in the passage from the second
automatic operator slows the rate at which gas pressure is
reduced under the second automatic valve diaphragm after
the second automatic operator opens. Outlet pressure to the

main burner increases gradually from 0 inches wc [0 kPa] to
rated output pressure within 3-6 seconds (for an 80,000 Btuh
furnace at 7 inches wc [1.8 kPa] inlet pressure and 3.5 inches
wc [0.9 kPa] outlet pressure).

Step-Opening Pressure Regulation (VR8305P)

Step-opening gas controls actually combine two pressure

regulators, one for the low pressure and one for the full-rate
pressure. When the thermostat calls for heat, the automatic
operator valve disc opens. The low pressure regulator main-
tains outlet pressure at the preset step rate for several seconds.
Then the regulator valve is forced fully open by the timing
diaphragm, which is operated by bleed gas. When the low
pressure regulator is fully open, the high pressure regulator
maintains the desired full-rate outlet pressure as described for
the standard regulator.

The step model requires approximately 60 seconds to reset

once the main burner goes off. If it is re-energized within 60
seconds, it may bypass or shorten the length of the low
pressure step. The burner may relight at the full flow rate.

WHEN THE CALL FOR HEAT ENDS

When the call for heat ends, the first automatic valve and

the second automatic valve operator close, bypassing the
regulator(s) and shutting off the main burner. As pressure
inside the gas control and beneath the automatic valve dia-
phragm equalizes, spring pressure closes the second auto-
matic valve to provide a second barrier to gas flow.

Fig. 10—Position of gas control components during thermostat off cycle.

VR8305

OPERATION

11

68-0109—3

FIRST 
AUTOMATIC
VALVE 
SOLENOID

CONTROL
KNOB

GAS 
CONTROL 
INLET

SECOND AUTOMATIC
VALVE OPERATOR

SECOND 
AUTOMATIC
OPERATOR 
SOLENOID

SECOND 
AUTOMATIC
OPERATOR 
VALVE DISC

SERVO PRESSURE 
REGULATOR

GAS 
CONTROL 
OUTLET

SECOND AUTOMATIC
VALVE DIAPHRAGM  

FIRST AUTOMATIC VALVE

NOTE:  AUTOMATIC VALVE OPERATOR AND SERVO 
PRESSURE REGULATOR SHOWN OUTSIDE GAS 
CONTROL FOR EASE IN TRACING GAS FLOW.

SLOW-OPENING GAS CONTROL HAS A GAS FLOW RESTRICTOR IN THIS PASSAGE.

M9114

1

1

Summary of Contents for VR8305

Page 1: ...ontrols include a safety shut off a manual valve two automatic operators and a pressure regulator Used with S89C E F and S87 series 5 and later Used with 24 Vac heating appliances that burn natural or liquefied petroleum LP gas Capacity rated up to 300 feet3 hour at 1 inch wc pressure drop 8 5 meters3 hour at 0 25 kPa Maximum capacity rated up to 415 feet3 hour 11 8 meters3 hour Minimum capacity r...

Page 2: ...expected if those con ditions are changed MODELS VR8305 Dual Automatic Valve Combination Gas Controls for use in Direct Ignition Systems See Table 1 for model specifications SUPPLY VOLTAGE 24 Vac 60 Hz CURRENT DRAW 0 7A ELECTRICALCONNECTIONS 1 4inchmalequick con nects Two convenience terminals on top of control op tional Terminal block color coded brown TYPE OF GAS VR8305 setup for natural gas inc...

Page 3: ...PT Straight 393690 6 393690 16 Elbow 393690 3 393690 13 3 4 inch NPT Straight 393690 4 393690 14 Elbow 393690 5 393690 15 NOTE Flange Kits include one flange with attached O ring and four mounting screws PRESSURE TAPPING Inletandoutlettapsstandard Taps accessible from top of gas control Tap is 1 8 inch NPT with plug containing recess for 3 16 inch Allen wrench PRESSURE RATING A G A rating 1 2 psi ...

Page 4: ...nect piping Followtheappliancemanufacturer sinstructionsifavail able otherwise use the instructions provided below CONVERTING BETWEEN NATURAL AND LP GAS WARNING FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE SEVERE INJURY OR DEATH 1 DonotuseagascontrolsetfornaturalgasonLP gasoragascontrolsetforLPgasonnaturalgas 2 Whenmakingconversion mainandpilotburner orifices MUST be changed to meet applianc...

Page 5: ...endofthesupplypipeinplaceofthegascontrol following the same precautions and instructions that are used for installingthegascontrol Aftertheadapterisinstalled thegas control is attached to the adapter as outlined above Note that using an adapter increases the overall length of the gas control CHOOSE GAS CONTROL LOCATION Do not locate the gas control where it can be affected by steam cleaning high h...

Page 6: ...mount Control 3 8 9 16 3 8 1 2 3 4 1 2 3 4 13 16 3 4 GAS CONTROL GAS CONTROL HORIZONTAL DROP PIPED GAS SUPPLY PIPED GAS SUPPLY 3 IN 76 MM MINIMUM 3 IN 76 MM MINIMUM RISER GAS CONTROL TUBING GAS SUPPLY HORIZONTAL DROP 3 IN 76 MM MINIMUM RISER M3077 2 1 2 2 1 2 ALL BENDS IN METALLIC TUBING SHOULD BE SMOOTH CAUTION SHUT OFF THE MAIN GAS SUPPLY BEFORE REMOVING END CAP TO PREVENT GAS FROM FILLING THE W...

Page 7: ...ctrical shock or equipment damage 1 Checkthepowersupplyratingonthevalveandensure it matches the available supply Install transformer thermo stat and other controls as required 2 Connect control circuit to gas control terminals See Figs 2 8 and 9 3 Adjust thermostat heat anticipator to 0 70 rating stamped on valve operator Fig 8 VR8305 Wiring Connections in S87 Direct Ignition System Fig 9 VR8305 W...

Page 8: ...ER CAUTION 1 Do not exceed the input rating stamped on the appliance nameplate or manufacturer s recom mended burner orifice pressure for the size ori fice used Ensure the main burner primary air supply is properly adjusted for complete com bustion refer to the appliance manufacturer s instructions 2 IF CHECKING GAS INPUT BY CLOCKING THE GAS METER Ensure that the only gas flow through the meter is...

Page 9: ...ure regulator adjustment cap screw b Using a screwdriver turn the inner adjustment screw clockwise toincreaseorcounterclockwise to decrease the main burner gas pressure c Always replace the cap screw and tighten firmly to ensure proper operation 4 Ifdesiredoutletpressureorflowratecannotbeachieved by adjusting the gas control check the inlet pressure using a manometeratinletpressuretaporupstreamoft...

Page 10: ...ticvalvesofthegascontrol whichallowsmainburnergas flow Atthesametime theDImodulegeneratesasparkatthe igniter sensor to light the main burner The second automatic valve diaphragm controlled by the servo pressure regulator opens and adjusts gas flow as long as the system is powered The servo pressure regulator monitors outlet pressure to provide an even main burner gas flow Loss of power thermostat ...

Page 11: ...let pressure and 3 5 inches wc 0 9 kPa outlet pressure Step Opening Pressure Regulation VR8305P Step opening gas controls actually combine two pressure regulators one for the low pressure and one for the full rate pressure When the thermostat calls for heat the automatic operator valve disc opens The low pressure regulator main tainsoutletpressureatthepresetsteprateforseveralseconds Then the regul...

Page 12: ...RATOR SECOND AUTOMATIC OPERATOR SOLENOID SECOND AUTOMATIC OPERATOR VALVE DISC SERVO PRESSURE REGULATOR GAS CONTROL OUTLET SECOND AUTOMATIC VALVE DIAPHRAGM FIRST AUTOMATIC VALVE NOTE SECOND AUTOMATIC VALVE OPERATOR AND SERVO PRESSURE REGULATOR SHOWN OUTSIDE GAS CONTROL FOR EASE IN TRACING GAS FLOW SLOW OPENING GAS CONTROL HAS A GAS FLOW RESTRICTOR IN THIS PASSAGE M9115 1 1 ...

Page 13: ...ty control 2 Disconnect all electric power to the appliance 3 Remove the gas control access panel 4 Push in the gas control knob slightly and turn clock wise to OFF 5 Waitfiveminutestoclearoutanyunburnedgas Ifyou then smell gas STOP Follow Step 3 in the Warnings above If you do not smell gas continue with the next step WARNING FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE SEVERE INJURY OR DEA...

Page 14: ... will completely shut off Follow the Instructions to the Homeowner above to resume normal operation 6 Turn the gas control knob counterclockwise to ON 7 Replace the gas control access panel 8 Reconnect all electric power to the appliance 9 Set the thermostat to the desired setting 10 If the appliance does not turn on set the gas control knob to OFF and contact a qualified service technician for as...

Page 15: ...15 68 0109 3 ...

Page 16: ...elping You Control Your World Building Controls Division Building Controls Division Honeywell Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley MN 55422 Scarborough Ontario QUALITY IS KEY ...

Reviews: