Honeywell V8200A Installation Instructions Manual Download Page 1

INSTALLATION INSTRUCTIONS

69-0422—03

V8200A,C,H,M and 

VR8200A,C,H,M Continuous Pilot 

Combination Gas Controls

APPLICATION

These continuous pilot combination gas controls are 
used in gas-fired appliances up to 200 cfh capacity of 
natural gas. They include safety shutoff, a manual valve, 
one or two automatic operators, a pressure regulator and 
a pilot filter. Body pattern is straight-through with 1/2 in. 
inlet and 1/2 in. outlet. An ECO connector (part no. 
393200-1) with two 1/4 in. quick connect terminals is 
available.

See Table 1 for model differences and Table 2 for 
temperature ranges and regulator types.

Additional 90° angle and straight flanges are available for 
3/8, 1/2, and 3/4 in. pipe. See Table 3 for flange part 
numbers. TRADELINE

®

 flange kits include one flange 

with attached O-ring, four mounting screws, and a 9/64 
in. hex wrench.

Controls are factory-set for natural (and manufactured) or 
LP gas. Do not attempt to use a control set for natural 
(manufactured) gas on LP gas, or a control set for LP on 
natural (manufactured) gas.

Controls with standard or slow opening regulators can be 
converted from one gas to the other with a conversion kit 
(order separately). Order Part No. 393691 to convert 
from natural (manufactured) to LP gas; order Part No. 
394588 to convert from LP to natural (manufactured) 
gas. Controls with step opening regulators cannot be 
converted.

CSA Certificate: 112395

Australian Gas Association Certificate: 4752

Table 1. Continuous Pilot Combination Gas Control Models.

Table 2. Model Number Suffix Letter Designation.

Table 3. Flange Part Numbers.

a

Elbow (angle) flanges cannot provide right hand inlet 

when the ECO connector is used.

NOTE: Flange Kits include one flange with attached 

O-ring and four mounting screws. TRADELINE 
kits include 9/64 inch hex wrench, as noted.

Model

Voltage

Frequency

Number of

Automatic Operators

Gas Control

Knob Positions

Current

Draw

V8200

24 V/60 Hz

One

OFF-PILOT-ON

0.30

VR8200

24 V/60 Hz

Two

OFF-PILOT-ON

0.5

Model No.

Suffix
Letter

Ambient

Temperature

Range

Regulator

Type

A

0° to 175° F (-18° to 79° C)

Standard

C

0° to 175° F (-18° to 79° C)

Step-opening

H

0° to 175° F (-18° to 79° C)

Slow-opening

M

-40° to 175° F (-40° to 79° C) Standard

Inlet/Outlet

Pipe Size

Flange

Type

Part No.

Less

Hex

Wrench

With

Hex

Wrench

3/8 in. NPT

Straight

NA

393690-11

Elbow

a

393690-2

NA

1/2 in. NPT

Straight

393690-6

NA

Elbow

a

393690-3

393690-13

3/4 in. NPT

Straight

393690-4

NA

Elbow

a

393690-5

393690-15

Summary of Contents for V8200A

Page 1: ... one gas to the other with a conversion kit order separately Order Part No 393691 to convert from natural manufactured to LP gas order Part No 394588 to convert from LP to natural manufactured gas Controls with step opening regulators cannot be converted CSA Certificate 112395 Australian Gas Association Certificate 4752 Table 1 Continuous Pilot Combination Gas Control Models Table 2 Model Number S...

Page 2: ... valve coil terminals This may burn out the heat anticipator in the thermostat IMPORTANT These gas controls are shipped with protective seals over inlet and outlet tappings Do not remove seals until ready to connect piping Follow the appliance manufacturer s instructions if available otherwise use the instructions provided below as a guide Convert between Natural and LP Gas WARNING Fire or Explosi...

Page 3: ... ordinances or with the Natural Fuel Gas Codes ANSI Z223 1 NFPA No 54 whichever applies Tubing installation must comply with approved standards and practices 1 Use new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing bends must be smooth and without deformation 2 Run pipe or tubing to the control If tubing is used obtain a tube to p...

Page 4: ...onnection and must be clean and dry Never use pipe compound Tighten only 1 4 turn beyond finger tight to give good electrical continuity DO NOT OVERTIGHTEN Wiring Follow the wiring instructions furnished by the appliance manufacturer if available or use the general instructions provided below Where these instructions differ from the appliance manufacturer s follow the appliance manufacturer s inst...

Page 5: ...h main burner in operation paint pipe joints including adapters and control inlet and outlet with rich soap and water solution 5 If another leak is detected tighten adapter screws joints and pipe connections 6 Replace part if leak can t be stopped Light Pilot 1 Rotate the gas control knob clockwise to OFF Wait five minutes to allow any unburned gas to dissipate Sniff around the appliance near the ...

Page 6: ...as control Refer to Fig 4 3 If necessary adjust pressure regulator to match appliance rating Refer to Table 7 for factory set nominal outlet pressure and adjustment range a Remove pressure regulator adjustment cap and screw b Using screwdriver turn inner adjustment screw clockwise to increase or counterclockwise to decrease gas pressure to burner c Always replace cap screw and tighten firmly to en...

Page 7: ...stment see page 6 3 Check the connection to the power unit This is an electrical connection and must be clean and secure 4 If pilot still goes out use a millivoltmeter to measure the exact open circuit output voltages of the thermocouple Compare to acceptable range charts in the thermocouple specifications Replace the thermocouple if voltages are outside the acceptable range otherwise replace the ...

Page 8: ...instructions exactly 2 Set thermostat to lowest setting and shut off elec tric power to appliance 3 Remove burner access panel if provided on your appliance 4 Turn gas control knob Fig 4 clockwise to OFF position 5 Wait five minutes to allow any gas in the combustion chamber to vent If you then smell gas in the appliance area or near the floor in an LP installation immediately shut off the manual ...

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