Honeywell V800 Quick Start Manual Download Page 6

INSTALL PIPING TO CONTROL

All piping must comply with local codes and ordi-

nances or with National Fuel Gas Code (ANSI Z223.1
NFPA No. 54), whichever applies. Tubing installation
must comply with approved standards and practices.

1. Use new, properly reamed pipe free from chips. If

tubing is used, make sure ends are square, deburred,

and clean. All tubing bends must be smooth and without
deformation.

2. Run pipe or tubing to the control. If tubing is used,

obtain a tube-to-pipe coupling to connect tubing to the
control.

3. Install sediment trap in gas supply line. Refer to

4. Apply a moderate amount of good quality pipe com-

pound (DO NOT use Teflon tape) to pipe only, leaving

two end threads bare. On LP installations, use compound

resistant to LP gas. Refer to Fig. 5.

2   I M P E R F E C T  

USE MO OERATE AMOUNT OF DOPE

I

THREAD PIPE RIGHT LENGTH

LEAVE 

2 ENO 

 

I

FIG.  5—USE MODERATE AMOUNT OF PIPE COM-

POUND.

Fig. 4.

5. Remove seals over control inlet and outlet, if neces-

sary.

6. Connect pipe to control inlet and outlet. To tighten

inlet and outlet connections, use wrench on projecting

DROP

PIPED

GAS

SUPPLY

HORIZONTAL 

wrench boss. Refer to Figs. 6 and 7.

/

/

 

MINIMUM

  T U B I N G

SUPPLY

 

 

CONTROL

FIG. 6—TOP VIEW OF STANDARD CAPACITY GAS

CONTROL.

r’

PRESSURE

INSTALL

REGULATOR

LONG

ADJUSTMENT

SCREW 

(BENEATH COVER

CORNER

\

MANUAL GAS
CONTROL KNOB

 

 [76 

 ALL 

 

 

 

 

 

 

 

 

 

 

 

TO PREVENT GAS FROM FILLING THE WORK AREA. TEST FOR GAS LEAK-
AGE WHEN INSTALLATION IS COMPLETE.

FIG. 4—sEDIMENT TRAP INSTALLATION.

INSTALL CONTROL

1. This control can be mounted 0-90 degrees, in any

direction, from the upright position of the gas control
knob, including vertically.

2. Mount the control so gas flow is in direction of arrow

on bottom of control.

3. Thread pipe the amount shown in Table 6 for inser-

tion into control. DO NOT THREAD PIPE TOO FAR.
Valve distortion or malfunction may result if pipe is in-
serted too deeply.

PILOT FLOW 

 SCREW

(BENEATH COVER SCREW) /

PILOT GAS OUTLET,
PRESSURE TAPPING

 

 BENEATH

,   ,..

FIG. 7—TOP VIEW OF HIGH CAPACITY MODEL.

CONNECT PILOT GAS TUBING

1. Cut tubing to desired length and bend as necessary

for routing to pilot burner. Do not make sharp bends or

deform tubing. Do not bend tubing at control after com-
pression nut has been tightened, as this may result in gas
leakage at connection.

2. Square off and remove burrs from end of tubing.
3. Unscrew brass compression fitting from pilot gas

outlet (Figs. 6 and 7). Slip fitting over tubing and slide out
of way.

TABLE 6—NPT PIPE THREAD LENGTH 

MAXIMUM DEPTH
PIPE CAN 
BE

PIPE SIZE

THREAD PIPE

INSERTED INTO

PIPE SIZE

THIS AMOUNT

CONTROL

9/1 6

31a

112

6

Summary of Contents for V800

Page 1: ...l of gas flow Available in standard opening and step opening pressure regulator models Can be mounted from O to 90 degrees from the vertical position of the gas control knob El Controls with the prefix V require 30 mV thermo couple and suitable pilot burner Controls with the prefix VS require 750 mV ther mopile generator in a self generating Powerpile system If gas or power supply is interrupted m...

Page 2: ...ELS AVAILABLE straight through outlet Refer to Fig 3 Ambient Temperature Range Models available V400A Combination Gas Control with either 1 2 in left for 32 F to 175 F 0 C to 79 C hand or right hand side outlet Reducer fittings included to fit variety of sizes V800A C Combination Gas Control with either 1 2 in TRADELINE pack with cross reference label and left hand or right hand side outlet specia...

Page 3: ...RAVITY CAPACITY BY Manufactured 0 60 0 516 Mixed 0 70 0 765 Propane 1 53 1 62 TABLE 2 CAPACITIES AND PIPE SIZES INLET OUTLET CAPACITYb CAPACITYb MODEL SIZE cfh m lhr NUMBER ELECTRICAL CONNECTIONS VALVE OPERATOR TYPE CONNECTION 10OV 120V and 36 in 0 9 mm 2201240V leadwires 2 112 X 318 110 3 1 V801 VS821 l 2x l 2 225 5 1 V400 V800 112 x 314 250 5 8 V810 VS820 314 x 314 I 335 15 9 314 x 3 4 1450 112 ...

Page 4: ...l l SIOE VIEW 30 END VIEW OUTLET w TI v5306 ILL sTRATE0 v53070RV8305FIRESS RE REG LAToR 24V MOOELS 3 1 2 89 120V MOOEL 3 5 8 2 MANUAL MODELS 2 13 16 71J FOR V5308 AOO 5 8 16 TO DIMENSIONS GIVEN S DEOUTLETS LEFT ANO R GI IT HAND STANOAROONLYONTRAOEL NE MODELS CONTFIOLWITH24V VALVE OPERATOR SHOWN L NEVOLT MOOELi iASCC3VER FOR CONDU TCONNECT ON TOP SURFACE EC J CONNECTOR AVAILABLE FOR STANOARDCAPAC T...

Page 5: ...resuit in fire or expiosion 1 Disconnect power supply before wiring to prevent electrical shock or equipment damage 2 Never apply a jumper across or short valve coil terminals This may burn out heat anticipator in thermostat r IMPORTANT These gas controis are shipped with protective seals over inlet and outiet tappings Do not remove seals until ready to connect piping OPTiONAL PiPiNG PATTERNS TRAD...

Page 6: ...L r 1 PRESSURE INSTALL REGULATOR LONG ADJUSTMENT SCREW IN BENEATH COVER OUTSIOE CREW W CORNER MANUAL GAS CONTROL KNOB 3 76 mml ALL BENDS flLLIC TUBING SHO LD BE SMOOTH CAUTION HUTOFFTHE MAIN GAS SUPPLY BEFORE REh CIVING END CAP TO PREVENT GAS FROM FILLING THE WORK AREA TEST FOR GAS LEAK AGE WHEN INSTALLATION IS COMPLETE 6933D FIG 4 sEDIMENT TRAP INSTALLATION INSTALL CONTROL 1 This control can be m...

Page 7: ...tight to give good electrical continuity CONNECT ECO Standard capacity 24V 10OV 120V and 220 240 models If the ECO is provided the leadwires must be equipped with insulated 1 4 in female quick connect ter minals Leadwire lengths must not exceed the lengths shown in Tables 5 and 6 Connect the high limit or ECO Ieadwires to the two terminals on the ECO If ECO is not provided connect a Q313B thermopi...

Page 8: ...ws a Slip conduit fittings over integral leadwires and screw securely into hole in operator cover b Cut flexible conduit to appropriate length Slip conduit over leadwires and attach to fittings c Route and connect both flexible conduits to junc tion box Connect integral wires to control circuit Do not splice except within a junction box LINE VOLTAGE OPERATOR OR CONTROLLER L2 I I 1 Ll 1 JUNCTION BO...

Page 9: ...on Bubbles indicate gas leak 2 If leak is detected tighten pipe connections 3 Stand clear of main burner while lighting to prevent injury caused from hidden leaks which could cause flash back in the appliance vestibule Light main burner 4 With main burner in operation paint pipe joints in cluding adapters and control inlet and outlet with rich soap and water solution 5 If another leak is detected ...

Page 10: ...c Always replace cap screw and tighten firmly to ensure proper operation 4 If desired outlet pressure or flow rate cannot be achieved by adjusting the control check the control inlet pressure using a manometer at the inlet pressure tap If inlet pressure is in normal range refer to Table 9 re place the control Otherwise take the necessary steps to provide proper gas pressure on the control Step Ope...

Page 11: ... such as in the commercial cooking and agricultural and industrial industries because In many such applications particularly commercial cooking the equipment operates 100 000 200 000 cycles per year Such heavy cycling can wear out the gas control in one to two years Exposure to water dirt chemicals and heat can damage the gas control and shut down the control system The maintenance program should ...

Page 12: ...s control if the pilot flame becomes extinguished or too small for satisfactory burner ignition As the pilot burns it constantly heats the thermo couple or Powerpile generator providing current for the Pilotstat power unit in the gas control A properly burning pilot supplies the power unit with enough current to keep the safety valve open and allow pilot gas flow If the pilot goes out or decreases...

Page 13: ...LET GAS CONTROL ON p LOT OFF KNOB SERVO PRESSURE REGULATOR D MAIN VALVE woRK NG GAS lMAIN VALVE PRESSURE CHAMBER DIAPHRAGM 12 882 FIG 14 GAS FLOW THROUGH THE V800 COMBINATION GAS CONTROL FAMILY 13 60 201 9 7 ...

Page 14: ... disconnect Ieadwiresto lower left TH terminal and lower right PP terminal to isolate valve operator coil from balance of circuit Measure resistance of coil If coil is not 2 ohms 10 percent replace VS824A Valve Operator 4 For all other models use an acvoltmeterto measure voltage across terminals TH and TR If a No voltage is present check the control circuit for proper operation b 24 Vac is present...

Page 15: ...e the pilot access panel located below and behind the gas control unit 7 Find the pilot follow metal tube from gas control The pilot is between the two burner tubes behind the pilot access panel 8 Turn knob on gas control counterclockwise m t o PILOT 9 Push in control knob all the way and hold in immedi ately Iightthe pilot with a match continue to hold the control knob in for about one 1 minute a...

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