Honeywell V5097A-E Product Data Download Page 1

PRODUCT DATA

65-0230-07

V5097A-E 

Industrial Gas Valves

APPLICATION

The V5097A-E Gas Valves are used with the V4055, V4062 

and V9055 Fluid Power Actuators to control gas flow to 

commercial and industrial burners.

While it is possible to combine any V5097 gas valve with any 

V4055, V4062, or V9055 fluid actuator, a limited range of 

combinations apply to the application most often used. See 

Table 1.

FEATURES

• Used with natural or liquefied petroleum (LP) gases.
• V5097 normally closed valves are rated for final shutoff 

service (safety shutoff).

• V5097A,C,D,E Valves are for on-off service.
• V5097B Valve has a characterized guide and in 

combination with the V4055, V4062 and V9055 Fluid 

Power Actuators, provides slow-opening, HI-LO-OFF, 

and modulating functions, respectively.

• V5097C,E Valves have a double seal and are used 

with V4055D,E Fluid Power Actuators to provide 

proof-of-closure switch and valve seal overtravel 

interlock.

• V5097D,E Valves are for high pressure applications 

(see Table 2).

• Two valve body types (small and large) applicable to 

seven pipe sizes:
— Small body type for 3/4 in. (19 mm), 1 in. (25 mm), 

1-1/4 in. (32 mm), 1-1/2 in. (38 mm) and 2 in. (51 

mm) pipes.

— Large body type for 2 in. (51 mm), 2-1/2 in. (64 mm) 

and 3 in. (76 mm) pipes.

• Eight pipe adapter sizes 3/4 in. (19 mm) to 3 in. (76 mm) 

have NPT or BSP-PL threaded connections.

• V5097 version provides three 1/4 in. upstream and 

two 1/4 in. downstream taps and plugs. CE version 

provides an additional downstream tap and plug.

• Valve body rating of 75 psi (5 bar); body passes 

Underwriters Laboratories Inc. burst test.

• Yellow SHUT indicator attached to the valve stem 

provides indication of the valve closed position.

• Unpainted die-cast aluminum body.

Contents

Application ........................................................................

1

Features ...........................................................................

1

Specifications ...................................................................

2

Ordering Information  ........................................................

2

To Size Two Identical Valves Piped In Series ...................

6

Installation ........................................................................

8

Operation and Checkout  ..................................................

9

Service Information  .......................................................... 10

Summary of Contents for V5097A-E

Page 1: ...uid Power Actuators to provide proof of closure switch and valve seal overtravel interlock V5097D E Valves are for high pressure applications see Table 2 Two valve body types small and large applicable to seven pipe sizes Small body type for 3 4 in 19 mm 1 in 25 mm 1 1 4 in 32 mm 1 1 2 in 38 mm and 2 in 51 mm pipes Large body type for 2 in 51 mm 2 1 2 in 64 mm and 3 in 76 mm pipes Eight pipe adapt...

Page 2: ...mal manufacturing tolerances therefore an individual unit may not exactly match the specifications listed Also this product is tested and calibrated under closely controlled conditions and some minor differences in performance can be expected if those conditions are changed a Refer to Table 3 or actual pressure ratings of the various combinations of valves and actuators b Valve guide has notches t...

Page 3: ...dy Valve 8 0 lb 3 64 kg Small Body Pipe Adapters 67 lb 0 3 kg Large Body Pipe Adapters 2 125 lb 97 kg Replacement Parts 133393A Replacement Seal Assembly Includes valve seal bonnet seal and tube of lubricant for Small Body Valves 133392A Replacement Seal Assembly Includes valve seal bonnet seal and tube of lubricant for Large Body Valves For all pipe adapter sizes see Table 4 Replacement Bonnet As...

Page 4: ...0 86 86 86 8 3 16 8 3 16 8 3 16 8 3 16 8 5 16 8 5 16 8 5 16 208 208 208 208 211 211 211 8 1 4 8 1 4 8 1 4 8 1 4 11 3 4 11 3 4 11 3 4 210 210 210 210 298 298 298 IN MM IN MM IN MM 62 62 62 62 91 91 91 5 5 5 5 8 8 8 127 127 127 127 203 203 203 58 58 58 58 113 113 113 23 23 23 23 38 38 38 100 100 100 100 165 165 165 71 71 71 71 114 114 114 3 4 1 1 1 4 1 1 2 2 2 1 2 3 M11682A ALLOW 2 IN 51 MM CLEARANC...

Page 5: ...1 2 to 3 13 880 High Pressure Valves V5097D E 3 4 to 2 5 340 40 2700 75 5 25 1 6 62 4 75 5 2 to 3 13 880 45 3 15 1 21 1 4 45 3 6 3 4 171 1 9 32 33 D DIM A DIM B DIM C DIM D DIM E DIM F DIM G DIM H DIM J G E C A H F J OCTAGON OCTAGON 5 127 VALVE SIZE IN IN MM IN MM IN MM IN MM IN MM IN MM IN MM 11 1 8 11 1 8 11 1 8 11 1 8 11 3 4 11 3 4 11 3 4 283 283 283 283 298 298 298 2 3 4 2 3 4 2 3 4 2 3 4 3 3 ...

Page 6: ...from step 4 for determining the gas valve size in Fig 4 6 Determine the maximum pressure drop across the valve and draw a horizontal line at this pressure in Fig 4 7 Draw a vertical line in Fig 4 at the capacity cfh previously determined Use the corrected capacity for a gas with a specific gravity other than 0 64 8 Use the valve size at the intersection of the horizontal and vertical lines If the ...

Page 7: ...ed on 0 72 sp gr gas is required What valve capacity based on 0 64 sp gr gas will be required On the vertical scale of Fig 3 find 0 72 specific gravity left side of figure Draw a line horizontally from that point to the right to intersect the curve then move straight down the chart to the bottom scale and read the conversion factor 1 06 in this example Multiply the 2670 cfh by the conversion facto...

Page 8: ...valve body The retained water is effectively excluded from the valve stem and spring chamber by a functional seal that is incorporated into the NEMA 4 rated actuator When Installing this Product 1 Read these instructions carefully Be sure to carefully fol low Warning information 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your applicati...

Page 9: ...ate in the combustion chamber for longer than a few seconds without igniting to prevent an explosive mixture from accumulating WARNING Explosion Hazard Can cause serious injury or death 1 Do not put the system into service until you have satisfactorily completed the following Valve Leak Test all applicable tests described in the Checkout section of the instructions for the flame safeguard control ...

Page 10: ...uator 1 Turn off the gas supply at the manual shutoff valve located upstream from the valve s being serviced 2 Shut off all electrical power to the valve actuator s 3 Mark and disconnect the wires from the actuator termi nals Remove conduit and disengage the damper link age assembly if applicable 4 Loosen the two set screws from the valve to lift off the actuator 5 If the actuator is to be replace...

Page 11: ...r mechanical operation CAUTION Be sure to perform a bonnet seal and seat leak check after installation Be sure to read and follow all instructions that come with the actuators valves seal and bonnet kits Valve Bonnet Replacement The entire valve bonnet can be replaced without removing the valve body from the gas line Do not disassemble the valve bonnet assembly because the valve seat is not replac...

Page 12: ... Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Toronto Ontario M1V 4Z9 customer honeywell com V5097A E INDUSTRIAL GAS VALVES U S Registered Trademark 2009 Honeywell International Inc 65 0230 07 M S Rev 08 09 ...

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