Honeywell V4730C Manual Download Page 16

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V4730C/V8730C/V4734C 1:1 Gas/Air Servo Regulated Gas Valves

Manufactured for and on behalf of the 
Environment and Combustion Controls
Division of Honeywell Technologies Sàrl,
Ecublens, Route du Bois 37, Switzerland
by its Authorised Representative.

Subject to change without notice
© 2006 Automation & Control Solutions
Combustion Controls Europe

TROUBLESHOOTING

Troubleshooting Procedure

If the valve does not open when the thermostat or controller
calls for heat:
1. Check for voltage at the valve leadwires or terminal block.
2. If there is no voltage at the valve leadwires or terminal block, 

make sure:
2.a voltage is connected to the master switch.
2.b master switch is closed and overload protection (circuit 

breaker, fuse, or similar device) has notopened the po-
wer line.

3. If there is still no voltage at the valve leadwires or terminal 

block, make sure all appropriate contacts in the thermostat 
or controller, limits and flame safeguard control are closed. If 
one or more are open, determine the cause(s); correct the 
trouble and proceed.

4. If there is proper voltage at the valve but the valve still does 

not open, check for normal gas pressure.

5. If the valve still does not open, replace the valve. 

If the valve does not close when one or more of the appropriate 
contacts in the thermostat, controller, limits or flame safeguard 
control is open:
1. Make sure the valve is wired in the correct circuit.
2. Open the master switch to remove power from the valve.
3. If the valve closes now, check the wiring for the valve and cor-

rect the wiring as necessary.

4. Check for a short in the electrical circuit and repair it as ne-

cessary.

WARNING

Electrical Shock Hazard. Can cause severe inju-
ry, death or property damage.

Use extreme caution when troubleshooting; line volta-
ge is present.

IMPORTANT

Do not replace the valve until all other sources of  
trouble are eliminated.

SERVICE INFORMATION

Scheduled Inspection and Maintenance

Set up and follow a schedule for periodic inspection and mainte-
nance, including the burner, all other controls and the valves. It is 
recommended that the valve leak test in the Checkout section be 
included in this schedule. Refer to the instructions for the primary 
safety control (s) 0 for more inspection and maintenance informa-
tion.

Screen/Strainer Replacement

1.  Make sure the gas supply is turned off and all electrical

power has been removed.

2. Remove bolts/nuts from flange/valve.
3. Remove flange from gas supply pipe.
4.  Remove old screen/strainer.

5. Clean the strainer by using compressed air, or replace the 

strainer.

6. Install the cleaned strainer or new strainer.
7.  Make sure O-ring sealing surface is clean on the flange.
8. Using general purpose lithium grease, grease the O-ring.
9. Apply a moderate amount of good quality pipe dope, resi-

stant to the action of LP gas, only on the pipe threads.

10. Install the O-ring in the O-ring groove provided on the flange/

valve body (one O-ring per groove).

11. Screw the flange onto the pipe.
12. Mount the gas valve to the flange, using the bolts and nuts for 

each flange.

13. Apply power to the valve.
14. Turn on the main gas supply.
15. Complete the valve leak test.
16. Return the valve to service.

WARNING

Explosion Hazard and Electrical Shock Hazard. 
Can cause severe injury, death or property da-
mage.

Turn off gas supply and disconnect all electrical power 
to the valve before servicing.

IMPORTANT

Only trained, experienced, flame safeguard  technici-
ans should attempt to service or repair flame safe-
guard controls and burner assemblies.

EN0H-0281NL05-R1006

Summary of Contents for V4730C

Page 1: ...Unit VMU and dc fan are used for modulating premix appliances such as gas bur ners gas boilers rooftop units makeup air units and process ap plications FEATURES Wide modulation range 14 to 100 of burner load 24 Vac and 120 Vac models Main valve body with two shutoff seats double block valve Closing time less than one second Mesh screen strainer between inlet flange and main body Various pressure t...

Page 2: ...4 mBar Note CSA Certification to 1 2 psi Connections 1 8 in 3 mm NPT pressure taps at inlet and outlet flanges Eight flange connections are provided at the main body to mount either a pressure switch high or low or a ValveProving System VPS Torsion and Bending Stress Pipe connections meet EN151 Group 2 requirements Electrical Equipment Standard DIN plug connector with 36 in 914 mm leadwires Valve ...

Page 3: ...wall 3 cu in hr 50 cm3 h at test pressure of 0 87 psi 6 mBar and 7 83 psi 540 mBar First Valve 2 5 cu in hr 40 cm3 h at test pressure of 0 87 psi 6 mBar and 7 83 psi 540 mBar Second Valve 2 4 cu in hr 40 cm3 h at test pressure of 0 87 psi 6 mBar and 7 83 psi 540 mBar High Pressure Test In the OFF condition the valve will withstand 21 75 psi 1 5 Bar inlet pressure without damage Accessories FL02000...

Page 4: ...734C 1 1 Gas Air Servo Regulated Gas Valves 4 EN2R 9074 0612R1 NE Fig 1 V4730C V8730C Gas Valves 1 2 in 13 mm and 3 4 in 19 mm size dimensions in in mm Fig 2 V4730C V8730C Gas Valves 1 in 25 mm size dimensions in in mm ...

Page 5: ... V8730C V4734C 1 1 Gas Air Servo Regulated Gas Valves EN2R 9074 0612R1 NE 5 Fig 3 V4730C V8730C Gas Valves 1 1 4 in 32mm size dimensions in in mm Fig 4 V4734C Gas Valves 1 1 4 in 32mm size dimensions in in mm ...

Page 6: ...R1 NE Fig 5 Venturi 150 335 kW with 1 2 in to 1 in gas valves and valve shutoff kit installed dimensions in in mm See Table 3 for dimensions Table 3 Dimensions in inches millimeters Valve Size in inches A B C D 1 2 3 4 6 1 4 159 15 15 16 405 2 15 16 75 7 7 1 2 191 1 8 5 16 211 ...

Page 7: ...V4730C V8730C V4734C 1 1 Gas Air Servo Regulated Gas Valves EN2R 9074 0612R1 NE 7 Fig 6 Venturi 500kW with V4730 gas vlave and valve shutoff kit installed dimensions in in mm part 1 ...

Page 8: ...V4730C V8730C V4734C 1 1 Gas Air Servo Regulated Gas Valves 8 EN2R 9074 0612R1 NE Fig 7 Venturi 500 kW with V4730 gas valve and valve shutoff kit installed dimensions in in mm part 2 ...

Page 9: ...V4730C V8730C V4734C 1 1 Gas Air Servo Regulated Gas Valves EN2R 9074 0612R1 NE 9 Fig 8 V4734 VMU 500 680 ...

Page 10: ... V4734C 1 1 Gas Air Servo Regulated Gas Valves 10 EN2R 9074 0612R1 NE Fig 9 Capacity curves for V4730C V8730C and VMU 150 Venturi 1 2 in size Fig 10 Capacity curves for V4730C V8730C and VMU 300 Venturi 3 4 in size ...

Page 11: ... V4734C 1 1 Gas Air Servo Regulated Gas Valves EN2R 9074 0612R1 NE 11 Fig 11 Capacity curves for V4730C V8730C and VMU 300 Venturi 1 in size Fig 12 Capacity curves for V4730C V8730C and VMU 335 Venturi 1 1 4 in size ...

Page 12: ...4734C 1 1 Gas Air Servo Regulated Gas Valves 12 EN2R 9074 0612R1 NE Fig 14 Capacity curves for V4734C V8734C and VMU 680 Venturi 1 1 4 in size Fig 13 Capacity curves for V4730C V8730C and VMU 500 Venturi 1 1 4 in size ...

Page 13: ... commissioning the burner check for proper lightoff and verify correct fuel air mix and combustion quality through out the entire firing range from lowest to highest fan speeds used Mounting Locations The distance between the gas valve and the wall ground must be a minimum of 11 5 16 in 30 cm Fig 15 Regulating adjusting screw Main Gas Connection 1 Take care that dirt does not enter the gas valve d...

Page 14: ...ure at first SSOV flange tap 2 inlet pressure at first SSOV P outlet pressure at first SSOV 3 inlet pressure at second SSOV 4 outlet pressure at second SSOV flange tap The following pressures can be measured 1 Inlet pressure tap on inlet flange 1 2 Pressure after inlet screen 2 3 Unregulated intermediate pressure pressure between the two shutoff seats P 4 Regulated intermediate pressure pressure b...

Page 15: ...e rate of bubbles coming through the water stabili zes count the number of bubbles appearing during a ten se cond period Each bubble appearing represents a flow rate of 0 001 cfh 28 cch See Table 4 10 Close the upstream manual gas cock A 11 Remove the leak test tap from the valve body 12 Using a small amount of pipe sealant on the 1 8 in 3 mm NPT plug reinstall the plug in pressure tap point P 13 ...

Page 16: ...a short in the electrical circuit and repair it as ne cessary WARNING Electrical Shock Hazard Can cause severe inju ry death or property damage Use extreme caution when troubleshooting line volta ge is present IMPORTANT Do not replace the valve until all other sources of trouble are eliminated SERVICE INFORMATION Scheduled Inspection and Maintenance Set up and follow a schedule for periodic inspec...

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