Honeywell SUPER TRADELINE VR8300A Installation Instructions Manual Download Page 3

69-0668—1

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VR8300A CONTINUOUS PILOT COMBINATION GAS CONTROL

COLOR CODE FOR

LP
GAS

NATRUAL
GAS

CAP SCREW

BLACK

SILVER

PRESSURE
REGULATOR
ADJUSTING
SCREW

WHITE

WHITE

TAPERED
SPRING 

RED

STAINLESS
STEEL

PRESSURE
REGULATOR
HOUSING

M16015 

Fig. 1. Install conversion kit in regulated gas control.

Bushings:

1. Remove the seal over the gas control inlet or outlet.

IMPORTANT

On LP installations, use a compound resistant to
LP gas. Do not use Teflon tape.

2. Apply moderate amount of good quality pipe

compound to bushing, leaving two end threads bare.

3. Insert bushing in gas control and thread pipe

carefully into bushing until tight.

Follow the instructions below for piping, installing control,
connecting pilot tubing, thermocouple and wiring. Make
certain the leak test you perform on the control after
completing the installation includes leak testing the
adapters and screws. If you use a wrench on the valve
after flanges are installed, use the wrench only on the
flange, not the control.

Use Adapters to Solve Swing
Radius Problems

In some field service applications, it is difficult or impos-
sible to thread the gas control onto the gas supply pipe
because of space limitations. This problem can usually be
resolved by using an adapter. The adapter is installed on
the end of the supply pipe in place of the gas control,
following the same precautions and instructions that are
used for installing the gas control. After the adapter is
installed, the gas control is attached to the adapter as
outlined above. Note that using an adapter increases the
overall length of the gas control.

Fig. 2. Install flange to gas control.

Choose Gas Control Location

Do not locate the gas control where it can be affected by
steam cleaning, high humidity, dripping water, corrosive
chemicals, dust or grease accumulation, or excessive
heat. To ensure proper operation, follow these guidelines:

Locate gas control in a well ventilated area.

Mount gas control high enough above the cabinet
bottom to avoid exposure to flooding or splashing
water.

Make sure the ambient temperature does not exceed
the ambient temperature ratings for each component.

Cover gas control if appliance is cleaned with water,
steam, or chemicals or to avoid dust and grease
accumulation.

Avoid locating gas control where exposure to corrosive
chemical fumes or dripping water is likely.

Locate the gas control in the appliance vestibule on the
gas manifold. In replacement applications, locate the gas
control in the same location as the old gas control.

Install Piping to Gas Control

All piping must comply with local codes and ordinances or
with the National Fuel Gas Code (ANSI Z223.1 NFPA No.
54), whichever applies. Tubing installation must comply
with approved standards and practices.

1. Use new, properly reamed pipe free from chips. If

tubing is used, make sure the ends are square,
deburred and clean. All tubing bends must be
smooth and without deformation.

2. Run pipe or tubing to the gas control. If tubing is

used, obtain a tube-to-pipe coupling to connect the
tubing to the gas control.

3. Install sediment trap in the supply line to the gas

control. See Fig. 3.

M803

FLANGE

GAS CONTROL 
INLET

9/64 IN. (3.6 MM) 
HEX SCREWS (4)

1   DO NOT OVERTIGHTEN SCREWS.
     TIGHTEN TO 25 IN. LB.

1

Summary of Contents for SUPER TRADELINE VR8300A

Page 1: ...A Capacity aCapacity based on 1000 Btu cu ft 0 64 specific gravity natural gas at 1 in wc pressure drop 37 3 MJ cu m 0 64 specific gravity natural gas at 0 25 kPa pressure drop Use conversion factors in Table 1 to convert capacities for other gases Table 1 Gas Capacity Conversion Factors Gas Specific Gravity Multiply Listed Capacity By Manufactured 0 60 0 516 Mixed 0 70 0 765 Propane 1 53 1 62 Tab...

Page 2: ...perty damage severe injury or death 1 Do not use a gas control set for natural gas on LP gas or a gas control set for LP gas on natural gas 2 When making the conversion the main and pilot burner orifices MUST be changed to meet the specifications of the appliance manufacturer Standard or slow opening gas controls can be converted from one gas to another To convert from natural gas to LP use the 39...

Page 3: ... that using an adapter increases the overall length of the gas control Fig 2 Install flange to gas control Choose Gas Control Location Do not locate the gas control where it can be affected by steam cleaning high humidity dripping water corrosive chemicals dust or grease accumulation or excessive heat To ensure proper operation follow these guidelines Locate gas control in a well ventilated area M...

Page 4: ...TH CAUTION SHUT OFF THE MAIN GAS SUPPLY BEFORE REMOVING END CAP TO PREVENT GAS FROM FILLING THE WORK AREA TEST FOR GAS LEAKAGE WHEN INSTALLATION IS COMPLETE Fig 4 Use moderate amount of pipe compound Table 4 NPT Pipe Thread Length in in IMPORTANT On LP installations use compound resistant to LP gas Do not use Teflon tape 4 Apply a moderate amount of good quality pipe compound DO NOT use Teflon tap...

Page 5: ...mpound Tighten only 1 4 turn beyond finger tight to give good electrical continuity Do not overtighten Wiring CAUTION Hazardous Voltage Can cause personal injury or equipment damage Disconnect power supply before installing or servicing All wiring must comply with applicable electrical codes and ordinances Fig 7 Always use new compression fitting 5 Connect other end of tubing to pilot burner accor...

Page 6: ...er it is released the gas control should be replaced by a qualified service technician Gas Control Knob Settings The gas control knob has three settings OFF prevents pilot and main burner gas flow PILOT permits pilot gas flow only Gas control knob must be held depressed or thermocouple must be heated sufficiently to hold the safety control valve open ON permits main burner and pilot gas flow Therm...

Page 7: ...ions of the appliance manufacturer 2 IF CHECKING GAS INPUT BY CLOCKING THE GAS METER Be sure there is no gas flow through the meter other than that of the appliance being tested Other appliances must remain off with pilots extinguished or the consumptions must be deducted from the meter reading Convert the flow rate to Btuh as described in the Gas Controls Handbook form 70 2602 and compare to the ...

Page 8: ...nlet Pressure Range Step Full Rate Step Full Rate Standard opening Natural 1 2 1 7 0 9 0 7 1 2 LP 2 9 3 9 2 7 2 0 3 0 Regular preventive maintenance is important in applica tions that place a heavy load on system controls such as in the commercial cooking and agricultural and industrial industries because In many such applications particularly commercial cooking the equipment operates 100 000 200 ...

Page 9: ...it is above 11 ohms replace the gas control If Main Burner does not Come on with Call For Heat 1 Make sure the gas control knob is in the ON position 2 Adjust the thermostat several degrees above the room temperature 3 Use an ac voltmeter to measure the voltage across terminals TH and TR If a No voltage is present check the control circuit for proper operation b 24 Vac is present but first operato...

Page 10: ...ilot burner by following the metal tube from the gas control The pilot burner is between the two burner tubes behind the pilot burner access panel 8 Turn the gas control knob counterclockwise to PILOT 9 Push and hold the gas control knob all the way in Immediately light the pilot burner flame with a match and continue holding in the gas control knob for one minute after the pilot burner flame is l...

Page 11: ...69 0668 1 11 VR8300A CONTINUOUS PILOT COMBINATION GAS CONTROL ...

Page 12: ...ll Limited Honeywell Limitée 155 Gordon Baker Road North York Ontario M2H 3N7 69 0668 1 J S Rev 6 98 Home and Building Control Honeywell Inc Honeywell Plaza P O Box 524 Minneapolis MN 55408 0524 Printed in U S A on recycled paper containing at least 10 post consumer paper fibers www honeywell com ...

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