Honeywell SUPER TRADELINE VR8300A Installation Instructions Manual Download Page 2

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VR8300A CONTINUOUS PILOT COMBINATION GAS CONTROL

INSTALLATION

When Installing this Product…

1. Read these instructions carefully. Failure to follow

them could damage the product or cause a hazard-
ous condition.

2. Check the ratings given in the instructions and on

the product to make sure the product is suitable for
your application.

3. Installer must be a trained, experienced service

technician.

4. After installation is complete, check out product

operation as provided in these instructions.

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe injury,
or death.
Follow these warnings exactly:
1.

Disconnect power supply before installing or
servicing.

2.

To avoid dangerous accumulation of fuel gas,
turn off gas supply at the appliance service
valve before starting installation, and perform
Gas Leak Test after completion of installation.

3.

Do not bend pilot tubing at gas control or pilot
burner after compression fitting has been
tightened, or gas leakage at the connection
may result.

4.

Always install sediment trap in gas supply line
to prevent contamination of gas control.

5.

Do not force gas control knob. Force or
attempted repair may result in fire or explo-
sion. Use only your hand to push down the
reset button or turn the gas control knob.
Never use any tools. If the gas control knob or
reset button does not operate by hand, the
gas control should be replaced by a qualified
service technician.

CAUTION

Equipment Hazard.
Improper installation can burn out thermostat
heat anticipator.
Do not apply a jumper across or short the valve
coil terminals.

IMPORTANT

These gas controls are shipped with protective
seals over inlet and outlet tappings. Do not
remove seals until ready to connect piping.

Follow the appliance manufacturer instructions if available;
otherwise, use the instructions provided below.

Converting Between Natural and LP Gas

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe injury,
or death.
1.

Do not use a gas control set for natural gas on
LP gas or a gas control set for LP gas on
natural gas.

2.

When making the conversion, the main and
pilot burner orifices MUST be changed to
meet the specifications of the appliance
manufacturer.

Standard or slow-opening gas controls can be converted
from one gas to another. To convert from natural gas to
LP, use the 393691 LP Conversion Kit that is included with
the VR8300A Gas Control. To convert from LP to natural
gas, use the 394588 Natural Gas Conversion Kit (order
separately). Step-opening gas controls cannot be con-
verted.

To convert the control from one gas to another:

1. Turn off the main gas supply to the appliance.
2. Remove the regulator cap screw and pressure

regulator adjusting screw. See Fig. 5.

3. Remove the existing spring.
4. Insert the replacement spring with the tapered end

down. See Fig. 1.

5. Install the new plastic pressure regulator adjustment

screw so that the top of the screw is flush (level) with
the top of the regulator. Turn the pressure regulator
adjustment screw clockwise

six complete

turns. This provides a preliminary pressure setting of
about 10.0 in. wc (2.5 kPA) for an LP regulator and a
3.5 in. wc (0.9 kPA) for a natural gas regulator.

6. Check the regulator setting with a manometer or by

clocking the gas meter. See the Startup and
Checkout section.

7. Install the new cap screw.
8. Mount the conversion label on the control.
9. Install the control and the appliance according to the

appliance manufacturer instructions.

Install Adapters to Gas Control

If installing adapters on the gas control, mount them
as follows:

Flanges:

1. Choose the appropriate flange for your application.
2. Remove the seal over the gas control inlet or outlet.
3. Ensure the O-ring is fitted into the groove of the

flange. If the O-ring is not attached or is missing, do
not use the flange.

4. With the O-ring facing the gas control, align the

screw holes on the gas control with the holes in the
flange. Insert and tighten the screws provided with
the flange. See Fig. 2. Tighten the screws to 25 in. lb
of torque to provide a gas-tight seal.

Summary of Contents for SUPER TRADELINE VR8300A

Page 1: ...A Capacity aCapacity based on 1000 Btu cu ft 0 64 specific gravity natural gas at 1 in wc pressure drop 37 3 MJ cu m 0 64 specific gravity natural gas at 0 25 kPa pressure drop Use conversion factors in Table 1 to convert capacities for other gases Table 1 Gas Capacity Conversion Factors Gas Specific Gravity Multiply Listed Capacity By Manufactured 0 60 0 516 Mixed 0 70 0 765 Propane 1 53 1 62 Tab...

Page 2: ...perty damage severe injury or death 1 Do not use a gas control set for natural gas on LP gas or a gas control set for LP gas on natural gas 2 When making the conversion the main and pilot burner orifices MUST be changed to meet the specifications of the appliance manufacturer Standard or slow opening gas controls can be converted from one gas to another To convert from natural gas to LP use the 39...

Page 3: ... that using an adapter increases the overall length of the gas control Fig 2 Install flange to gas control Choose Gas Control Location Do not locate the gas control where it can be affected by steam cleaning high humidity dripping water corrosive chemicals dust or grease accumulation or excessive heat To ensure proper operation follow these guidelines Locate gas control in a well ventilated area M...

Page 4: ...TH CAUTION SHUT OFF THE MAIN GAS SUPPLY BEFORE REMOVING END CAP TO PREVENT GAS FROM FILLING THE WORK AREA TEST FOR GAS LEAKAGE WHEN INSTALLATION IS COMPLETE Fig 4 Use moderate amount of pipe compound Table 4 NPT Pipe Thread Length in in IMPORTANT On LP installations use compound resistant to LP gas Do not use Teflon tape 4 Apply a moderate amount of good quality pipe compound DO NOT use Teflon tap...

Page 5: ...mpound Tighten only 1 4 turn beyond finger tight to give good electrical continuity Do not overtighten Wiring CAUTION Hazardous Voltage Can cause personal injury or equipment damage Disconnect power supply before installing or servicing All wiring must comply with applicable electrical codes and ordinances Fig 7 Always use new compression fitting 5 Connect other end of tubing to pilot burner accor...

Page 6: ...er it is released the gas control should be replaced by a qualified service technician Gas Control Knob Settings The gas control knob has three settings OFF prevents pilot and main burner gas flow PILOT permits pilot gas flow only Gas control knob must be held depressed or thermocouple must be heated sufficiently to hold the safety control valve open ON permits main burner and pilot gas flow Therm...

Page 7: ...ions of the appliance manufacturer 2 IF CHECKING GAS INPUT BY CLOCKING THE GAS METER Be sure there is no gas flow through the meter other than that of the appliance being tested Other appliances must remain off with pilots extinguished or the consumptions must be deducted from the meter reading Convert the flow rate to Btuh as described in the Gas Controls Handbook form 70 2602 and compare to the ...

Page 8: ...nlet Pressure Range Step Full Rate Step Full Rate Standard opening Natural 1 2 1 7 0 9 0 7 1 2 LP 2 9 3 9 2 7 2 0 3 0 Regular preventive maintenance is important in applica tions that place a heavy load on system controls such as in the commercial cooking and agricultural and industrial industries because In many such applications particularly commercial cooking the equipment operates 100 000 200 ...

Page 9: ...it is above 11 ohms replace the gas control If Main Burner does not Come on with Call For Heat 1 Make sure the gas control knob is in the ON position 2 Adjust the thermostat several degrees above the room temperature 3 Use an ac voltmeter to measure the voltage across terminals TH and TR If a No voltage is present check the control circuit for proper operation b 24 Vac is present but first operato...

Page 10: ...ilot burner by following the metal tube from the gas control The pilot burner is between the two burner tubes behind the pilot burner access panel 8 Turn the gas control knob counterclockwise to PILOT 9 Push and hold the gas control knob all the way in Immediately light the pilot burner flame with a match and continue holding in the gas control knob for one minute after the pilot burner flame is l...

Page 11: ...69 0668 1 11 VR8300A CONTINUOUS PILOT COMBINATION GAS CONTROL ...

Page 12: ...ll Limited Honeywell Limitée 155 Gordon Baker Road North York Ontario M2H 3N7 69 0668 1 J S Rev 6 98 Home and Building Control Honeywell Inc Honeywell Plaza P O Box 524 Minneapolis MN 55408 0524 Printed in U S A on recycled paper containing at least 10 post consumer paper fibers www honeywell com ...

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