Honeywell rm7890b Installation Instructions Manual Download Page 3

RM7890A,B,C/EC7890A,B 7800 SERIES RELAY MODULES

3

66-1089—11

Wiring

WARNING

Electrical Shock Hazard.

Can cause personal injury or equipment damage.

Disconnect the power supply before beginning 

installation.

1.

For proper subbase wiring and sequence chart, refer to 

Fig. 2.

2.

For proper remote wiring of the KDM, refer to the 

Specifications for the KDM (65-0090), Data ControlBus 

Module™ (65-0091) or Extension Cable Assembly (65-

0131).

3.

Disconnect the power supply from the main disconnect 

before beginning installation to prevent electrical shock 

and equipment damage. More than one disconnect can 

be required. 

4.

All wiring must comply with all applicable electrical 

codes, ordinances and regulations. Wiring, where 

required, must comply with NEC, Class 1 (Line Voltage) 

wiring.

5.

Use recommended wire routing of leadwires:

a. Do not run high voltage ignition transformer wires in 

the same conduit with the flame detector, Data 

ControlBus Module™, or Remote Reset Module 

wiring.

b. Do not route flame detector, KDM, Data ControlBus 

Module™, or Remote Reset Module leadwires in 

conduit with line voltage circuits.

c. Enclose flame detector leadwires without armor 

cable in metal cable or conduit. 

d. Follow directions in flame detector, KDM, Data Con-

trolBus Module™, or Remote Reset Module Instruc-

tions.

6.

For KDM (KDM), because the KDM is powered from a 

low voltage, energy limited source, it can be mounted 

outside of a control panel if it is protected from 

mechanical damage. 

NOTE: Use 13 Vdc power supply any time more than one 

KDM is used.

7.

Use maximum wire lengths:

a. RM/EC7890 leadwires: The maximum leadwire 

length is 300 feet (91 meters) to terminal inputs 

(Control, Running/Lockout Interlock). 

b. Flame Detector leadwires: The maximum flame 

sensor leadwire length is limited by the flame signal 

strength.

c. Remote Reset leadwires: The maximum length of 

wire is 1000 feet (305 meters) to a Remote Reset 

pushbutton.

d. Data ControlBus Module™: The maximum Data 

ControlBus Module™ cable length depends on the 

number of system modules connected, the noise 

conditions and the cable used. The maximum length 

of all Data ControlBus Module™ interconnecting 

wire is 4000 feet (1219 meters).

8.

For recommended wire size and type, see Table 1.

9.

The KDM, or Data ControlBus Module™ (for remote 

mounting) must be wired in a daisy chain configuration, 

1(a)-1(a), 2(b)-2(b), 3(c)-3(c). The order of 

interconnection of all the devices listed above is not 

important. Be aware that modules on the closest and 

farthest end of the daisy chain configuration string 

require a 120 ohm (1/4 watt minimum) resistor 

termination across terminals 1 and 2 of the electrical 

connectors for connections over 100 feet (31 meters).

10.

For recommended grounding practices, see Table 2.

11.

Be sure loads do not exceed the terminal ratings. Refer 

to the label on the RM/EC7890 or to the terminal ratings 

in Table 3.

Table 1. Recommended Wire Sizes and Part Numbers.

Application

Recommended Wire Size

Recommended Part Numbers

Line voltage terminals

14, 16, or 18 AWG copper conductor, 600 

volt insulation wire.

TTW60C, THW75C, THHN90C.

Keyboard Display Module

22 AWG two-wire twisted pair with ground, 

or five-wire.

Belden 8723 shielded cable or 

equivalent.

Data ControlBus Module™

22 AWG two-wire twisted pair with ground, 

or five-wire.

Belden 8723 shielded cable or 

equivalent.

Remote Reset Module

22 AWG two-wire twisted pair, insulated for 

low voltage.

13 Vdc full-wave rectified transformer 

power input.

18 AWG wire insulated for voltages and 

temperatures for given application.

TTW60C, THW75C, THHN90C.

maxon.su

Summary of Contents for rm7890b

Page 1: ...ng Instructions 65 0109 Flame Amplifiers for the 7800 SERIES Product Data 65 0131 221818A C Extension Cable Assembly Product Data 65 0229 7800 SERIES Relay Modules Checkout and Troubleshooting 65 0249 S7810M ModBus Module SPECIFICATIONS Electrical Ratings See Table 3 Voltage and Frequency RM7890 120 Vac 10 15 50 60 Hz 10 EC7890 220 240 Vac 10 15 50 60 Hz 10 Power Dissipation 10W maximum Maximum To...

Page 2: ...equency energy and if not installed and used in accordance with the instructions can cause interference with radio communications It has been tested and found to comply with the limits for a Class B computing device of Part 15 of FCC rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residen...

Page 3: ...Interlock b Flame Detector leadwires The maximum flame sensor leadwire length is limited by the flame signal strength c Remote Reset leadwires The maximum length of wire is 1000 feet 305 meters to a Remote Reset pushbutton d Data ControlBus Module The maximum Data ControlBus Module cable length depends on the number of system modules connected the noise conditions and the cable used The maximum le...

Page 4: ...e control panel of the equipment Earth ground must be capable of conducting enough current to blow the 15A fuse or breaker in the event of an internal short circuit 2 Use wide straps or brackets to provide minimum length maximum surface area ground conductors If a leadwire is required use 14 AWG copper wire 3 Make sure that mechanically tightened joints along the ground path are free of nonconduct...

Page 5: ... EC7890 to fail the dielectric test or possibly destroy the internal lightning and high current protection Equipment Recommended 1 Voltmeter 1M ohm volt minimum sensitivity set on the 0 to 300 Vac scale 2 Two jumper wires No 14 wire insulated 12 in 304 8 mm long with insulated alligator clips at both ends Note that an ammeter can be used in place of a jumper to confirm current draw of loads igniti...

Page 6: ...nition transformer is okay 4 3 8 1 Ignition spark if ignition transformer is connected to terminal 8 2 Automatic pilot valve opens if connected to terminal 8 or main valve if DSI application NOTE Refer to wiring diagram of system being tested 1 Watch for spark or listen for buzz a Ignition electrodes are clean b Ignition transformer is okay 2 Listen for click or feel head of valve for activation a...

Page 7: ...LINE VOLT INPUTS FIELD WIRING INTERNAL WIRING IGNITION PILOT MAIN VALVE 1K RELAY STATUS FEEDBACK AND LINE VOLTAGE INPUTS LIMITS CONTROLLER 1K1 2K2 FLAME SIGNAL TEST NUMBERS IN CIRCLES ARE RELAY MODULE TERMINAL NUMBERS PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED 120 VAC 50 60 HZ RM7890 220 240 VAC 50 60 HZ EC7890 POWER SUPPLY EC7890 REQUIRES A 220 240 VAC TO 120 VAC 10VA STEPDOWN T...

Page 8: ... THE Q7800 SUBBASE THE R4222N1002 OR R4222V1002 RELAY IS ACCEPTABLE TO USE IN THIS TYPE OF APPLICATION USE THE N O PILOT DUTY CONTACTS MASTER SWITCH L1 HOT L2 Q7800 4 POWER 00 LED DISPLAY OPERATING CONTROLLER AND LIMITS BURNER START FLAME SIGNAL INITIATE ALARM POWER STANDBY POWER POWER PILOT FLAME MAIN PFEP 4 OR 10 SEC PILOT FLAME MAIN POWER RUN STANDBY 4 10 IGNITION INTERMITTENT PILOT MAIN VALVE ...

Page 9: ... electrical signal voltage probes 3 Make sure no subbase wiring is projecting beyond the terminal blocks Tuck in wiring against the back of the subbase so it does not interfere with the knife blade terminals or bifurcated contacts IMPORTANT Install the RM EC7890 with a plug in motion rather than a hinge action 4 Mount the RM EC7890 by aligning the four L shaped corner guides and knife blade termin...

Page 10: ...a hold condition is initiated and is displayed on the optional KDM for at least five seconds When the tolerances are met the INITIATE sequence restarts If the condition is not corrected and the hold condition exists for four minutes the RM EC7890 locks out Causes for hold conditions in the INITIATE sequence a AC line dropout detection b AC line noise that can prevent a sufficient reading of the li...

Page 11: ...0 seconds for RM7890A1031 c Not applicable for RM7890C Standing Pilot d The Relight feature JR2 intact requires a 0 8 second FFRT Flame Amplifier The EC RM7890 locks out and indi cates a Fault 46 if a 3 second FFRT is used and jumper JR2 is not clipped and removed e Clipping and removing a site configurable jumper after 200 hours of operation results in a hard lockout code 110 f For RM7890A1064 RM...

Page 12: ...eywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 Honeywell Limited Honeywell Limitée 35 Dynamic Drive Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Trademark 2010 Honeywell International Inc 66 1089 11 M S Rev 08 10 Printed in U S A m a x o n s u ...

Reviews: