Honeywell rm7890b Installation Instructions Manual Download Page 2

RM7890A,B,C/EC7890A,B 7800 SERIES RELAY MODULES

66-1089—11

2

INSTALLATION

WARNING

Fire or Explosion Hazard. 

Can cause property damage, serious injury, or 

death.

To prevent possible hazardous burner operation, verify 

safety requirements each time a control is installed on 

a burner. 

WARNING

Electrical Shock Hazard.

Can cause personal injury, death or equipment 

damage.

Disconnect the power supply before beginning 

installation.

When Installing this Product...

1.

Read these instructions carefully. Failure to follow them 

could damage the product or cause a hazardous 

condition.

2.

Check the ratings given in the instructions and marked 

on the product to make sure the product is suitable for 

the application.

3.

Installer must be a trained, experienced, flame 

safeguard service technician.

4.

After installation is complete, check out the product 

operation as provided in these instructions.

IMPORTANT

1. Wiring connections for the relay modules are unique; 

refer to Fig. 2 or the appropriate Specifications for 

individual subbase wiring. 

2. Wiring must comply with all applicable codes, 

ordinances and regulations.

3. Wiring must comply with NEC Class 1 (Line Voltage) 

wiring.

4. Loads connected to the RM/EC7890 must not 

exceed those listed on the RM/EC7890 label or the 

Specifications; see Tables 3, 4, and 5.

5. Limits and interlocks must be rated to simultaneously 

carry and break current to the ignition transformer, 

pilot valve, and main fuel valve(s).

6. All external timers must be listed or component-

recognized by authorities who have proper 

jurisdiction.

7. For on-off gas-fired systems, some authorities who 

have jurisdiction prohibit the wiring of any limit or 

operating contacts in series between the flame 

safeguard control and the main fuel valve(s).

8. Two flame detectors can be connected in parallel 

with the following exceptions:

•C7962 Visible Light Detector

•C7927 Ultraviolet Detector

•C7015/C7915 Infrared Detector

9. This equipment generates, uses and can radiate 

radio frequency energy and, if not installed and used 

in accordance with the instructions, can cause 

interference with radio communications. It has been 

tested and found to comply with the limits for a Class 

B computing device of Part 15 of FCC rules which 

are designed to provide reasonable protection 

against such interference when operated in a 

commercial environment. Operation of this 

equipment in a residential area can cause 

interference, in which case, the users, at their own 

expense, may be required to take whatever 

measures are required to correct this interference. 

10.This digital apparatus does not exceed the Class B 

limits for radio noise for digital apparatus set out in 

the Radio Interference Regulations of the Canadian 

Department of Communications. 

Location

Humidity

Install the relay module where the relative humidity never 

reaches the saturation point. The relay module is designed to 

operate in a maximum 85% relative humidity continuous, 

noncondensing, moisture environment. Condensing moisture 

can cause a safety shutdown. 

Vibration

Do not install the relay module where it can be subjected to 

vibration in excess of 0.5G continuous maximum vibration.

Weather

The relay module is not designed to be weather tight. When 

installed outdoors, protect the relay module in an approved 

weather-tight enclosure.

Mounting Wiring Subbase

See Fig. 1 for the internal block diagram of RM/EC7890 Relay 

Module.

1.

Mount the subbase in any position except horizontally 

with the bifurcated contacts pointing down. The 

standard vertical position is recommended. Any other 

position decreases the maximum ambient temperature 

rating. 

2.

Select a location on a wall, burner or electrical panel. 

The Q7800 can be mounted directly in the control 

cabinet. Be sure to allow adequate clearance for 

servicing, installation, access or removal of the 

RM/EC7890, KDM, flame amplifier, flame amplifier 

signal voltage probes, electrical signal voltage probes 

and electrical field connections. 

3.

For surface mounting, use the back of the subbase as a 

template to mark the four screw locations. Drill the pilot 

holes. 

4.

Securely mount the subbase using four no. 6 screws 

(not provided).

maxon.su

Summary of Contents for rm7890b

Page 1: ...ng Instructions 65 0109 Flame Amplifiers for the 7800 SERIES Product Data 65 0131 221818A C Extension Cable Assembly Product Data 65 0229 7800 SERIES Relay Modules Checkout and Troubleshooting 65 0249 S7810M ModBus Module SPECIFICATIONS Electrical Ratings See Table 3 Voltage and Frequency RM7890 120 Vac 10 15 50 60 Hz 10 EC7890 220 240 Vac 10 15 50 60 Hz 10 Power Dissipation 10W maximum Maximum To...

Page 2: ...equency energy and if not installed and used in accordance with the instructions can cause interference with radio communications It has been tested and found to comply with the limits for a Class B computing device of Part 15 of FCC rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residen...

Page 3: ...Interlock b Flame Detector leadwires The maximum flame sensor leadwire length is limited by the flame signal strength c Remote Reset leadwires The maximum length of wire is 1000 feet 305 meters to a Remote Reset pushbutton d Data ControlBus Module The maximum Data ControlBus Module cable length depends on the number of system modules connected the noise conditions and the cable used The maximum le...

Page 4: ...e control panel of the equipment Earth ground must be capable of conducting enough current to blow the 15A fuse or breaker in the event of an internal short circuit 2 Use wide straps or brackets to provide minimum length maximum surface area ground conductors If a leadwire is required use 14 AWG copper wire 3 Make sure that mechanically tightened joints along the ground path are free of nonconduct...

Page 5: ... EC7890 to fail the dielectric test or possibly destroy the internal lightning and high current protection Equipment Recommended 1 Voltmeter 1M ohm volt minimum sensitivity set on the 0 to 300 Vac scale 2 Two jumper wires No 14 wire insulated 12 in 304 8 mm long with insulated alligator clips at both ends Note that an ammeter can be used in place of a jumper to confirm current draw of loads igniti...

Page 6: ...nition transformer is okay 4 3 8 1 Ignition spark if ignition transformer is connected to terminal 8 2 Automatic pilot valve opens if connected to terminal 8 or main valve if DSI application NOTE Refer to wiring diagram of system being tested 1 Watch for spark or listen for buzz a Ignition electrodes are clean b Ignition transformer is okay 2 Listen for click or feel head of valve for activation a...

Page 7: ...LINE VOLT INPUTS FIELD WIRING INTERNAL WIRING IGNITION PILOT MAIN VALVE 1K RELAY STATUS FEEDBACK AND LINE VOLTAGE INPUTS LIMITS CONTROLLER 1K1 2K2 FLAME SIGNAL TEST NUMBERS IN CIRCLES ARE RELAY MODULE TERMINAL NUMBERS PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED 120 VAC 50 60 HZ RM7890 220 240 VAC 50 60 HZ EC7890 POWER SUPPLY EC7890 REQUIRES A 220 240 VAC TO 120 VAC 10VA STEPDOWN T...

Page 8: ... THE Q7800 SUBBASE THE R4222N1002 OR R4222V1002 RELAY IS ACCEPTABLE TO USE IN THIS TYPE OF APPLICATION USE THE N O PILOT DUTY CONTACTS MASTER SWITCH L1 HOT L2 Q7800 4 POWER 00 LED DISPLAY OPERATING CONTROLLER AND LIMITS BURNER START FLAME SIGNAL INITIATE ALARM POWER STANDBY POWER POWER PILOT FLAME MAIN PFEP 4 OR 10 SEC PILOT FLAME MAIN POWER RUN STANDBY 4 10 IGNITION INTERMITTENT PILOT MAIN VALVE ...

Page 9: ... electrical signal voltage probes 3 Make sure no subbase wiring is projecting beyond the terminal blocks Tuck in wiring against the back of the subbase so it does not interfere with the knife blade terminals or bifurcated contacts IMPORTANT Install the RM EC7890 with a plug in motion rather than a hinge action 4 Mount the RM EC7890 by aligning the four L shaped corner guides and knife blade termin...

Page 10: ...a hold condition is initiated and is displayed on the optional KDM for at least five seconds When the tolerances are met the INITIATE sequence restarts If the condition is not corrected and the hold condition exists for four minutes the RM EC7890 locks out Causes for hold conditions in the INITIATE sequence a AC line dropout detection b AC line noise that can prevent a sufficient reading of the li...

Page 11: ...0 seconds for RM7890A1031 c Not applicable for RM7890C Standing Pilot d The Relight feature JR2 intact requires a 0 8 second FFRT Flame Amplifier The EC RM7890 locks out and indi cates a Fault 46 if a 3 second FFRT is used and jumper JR2 is not clipped and removed e Clipping and removing a site configurable jumper after 200 hours of operation results in a hard lockout code 110 f For RM7890A1064 RM...

Page 12: ...eywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 Honeywell Limited Honeywell Limitée 35 Dynamic Drive Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Trademark 2010 Honeywell International Inc 66 1089 11 M S Rev 08 10 Printed in U S A m a x o n s u ...

Reviews: