Honeywell rm7890b Installation Instructions Manual Download Page 1

INSTALLATION INSTRUCTIONS

Put Bar Code Here

66-1089-11

EC7890A1037,  

RM7890A1064 or 

RM7890B1055 only.

SIL

3

Capable

RM7890A,B,C/EC7890A,B

7800 SERIES Relay Modules

APPLICATION

The Honeywell RM7890A,B,C/EC7890A,B Relay Modules are 

microprocessor based integrated burner controls for on/off 

automatically fired gas, oil, or combination fuel single burner 

applications. The RM/EC7890 Relay Module is intended to 

replace the RA890F,G, H Protectorelay® Primary Control. The 

RM/EC7890 System consists of a relay module, subbase, and 

amplifier. Options include keyboard display module (KDM), 

and remote display mounting.

Functions the RM/EC7890 provides include automatic burner 

on/off sequencing, flame supervision, system status 

indication, system or self-diagnostics and troubleshooting.

This document provides installation and static checkout 

instructions. Other applicable publications are:

65-0084: Q7800A,B 22-Terminal Wiring Subbase Product 

Data.

65-0090: S7800A Keyboard Display Module Product Data.
65-0091: S7810A Data ControlBus Module™ Product Data.
65-0095: S7820 Remote Reset Module Product Data.
65-0097: 221729C Dust Cover Packing Instructions.
65-0109: Flame Amplifiers for the 7800 SERIES Product 

Data.

65-0131: 221818A,C Extension Cable Assembly Product 

Data.

65-0229: 7800 SERIES Relay Modules Checkout and 

Troubleshooting.

65-0249:S7810M ModBus Module.

SPECIFICATIONS

Electrical Ratings (See Table 3):

Voltage and Frequency:

RM7890: 120 Vac (+10/-15%), 50/60 Hz (±10%).

EC7890: 220/ 240 Vac (+10%/-15%), 50/60 Hz (±10%).

Power Dissipation: 10W maximum.

Maximum Total Connected Load: 2000 VA.

Fusing Total Connected Load: 15A maximum, type SC or 

equivalent, fast blow.

Environmental Ratings:

Ambient Temperature:

Operating: -40°F to +140°F (-40°C to +60°C).

Storage: -40°F to +150°F (-40°C to +66°C).

Humidity: 85% relative humidity continuous, noncondensing.

Vibration: 0.5G environment.

SIL 3 Capable

SIL 3 Capable in a properly designed Safety Instrumented 

System. See form number 65-0312 for Certificate Agree-

ment.

Approvals:

RM7890A,B:

Underwriters Laboratories Inc. Listed: File No. MP268, 

Guide No. MCCZ.

Canadian Standards Association Certified: LR9S329-3.

Factory Mutual Approved: Report No. J.I.1V9A0.AF. 

Swiss RE (formerly IRI) : Acceptable.

Federal Communications Commission: Part 15, Class B, 

Emissions.

RM7890C:

 Underwriters Laboratories Inc.: Component Recognized.

EC7890:

 Factory Mutual: Approved.

EC7890A1037, RM7890A1064:, RM7890B1055

Gastec—EN268, Report 115679/1.

Note: RM7890B1055 is rated cULus and CE.

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Summary of Contents for rm7890b

Page 1: ...ng Instructions 65 0109 Flame Amplifiers for the 7800 SERIES Product Data 65 0131 221818A C Extension Cable Assembly Product Data 65 0229 7800 SERIES Relay Modules Checkout and Troubleshooting 65 0249 S7810M ModBus Module SPECIFICATIONS Electrical Ratings See Table 3 Voltage and Frequency RM7890 120 Vac 10 15 50 60 Hz 10 EC7890 220 240 Vac 10 15 50 60 Hz 10 Power Dissipation 10W maximum Maximum To...

Page 2: ...equency energy and if not installed and used in accordance with the instructions can cause interference with radio communications It has been tested and found to comply with the limits for a Class B computing device of Part 15 of FCC rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residen...

Page 3: ...Interlock b Flame Detector leadwires The maximum flame sensor leadwire length is limited by the flame signal strength c Remote Reset leadwires The maximum length of wire is 1000 feet 305 meters to a Remote Reset pushbutton d Data ControlBus Module The maximum Data ControlBus Module cable length depends on the number of system modules connected the noise conditions and the cable used The maximum le...

Page 4: ...e control panel of the equipment Earth ground must be capable of conducting enough current to blow the 15A fuse or breaker in the event of an internal short circuit 2 Use wide straps or brackets to provide minimum length maximum surface area ground conductors If a leadwire is required use 14 AWG copper wire 3 Make sure that mechanically tightened joints along the ground path are free of nonconduct...

Page 5: ... EC7890 to fail the dielectric test or possibly destroy the internal lightning and high current protection Equipment Recommended 1 Voltmeter 1M ohm volt minimum sensitivity set on the 0 to 300 Vac scale 2 Two jumper wires No 14 wire insulated 12 in 304 8 mm long with insulated alligator clips at both ends Note that an ammeter can be used in place of a jumper to confirm current draw of loads igniti...

Page 6: ...nition transformer is okay 4 3 8 1 Ignition spark if ignition transformer is connected to terminal 8 2 Automatic pilot valve opens if connected to terminal 8 or main valve if DSI application NOTE Refer to wiring diagram of system being tested 1 Watch for spark or listen for buzz a Ignition electrodes are clean b Ignition transformer is okay 2 Listen for click or feel head of valve for activation a...

Page 7: ...LINE VOLT INPUTS FIELD WIRING INTERNAL WIRING IGNITION PILOT MAIN VALVE 1K RELAY STATUS FEEDBACK AND LINE VOLTAGE INPUTS LIMITS CONTROLLER 1K1 2K2 FLAME SIGNAL TEST NUMBERS IN CIRCLES ARE RELAY MODULE TERMINAL NUMBERS PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED 120 VAC 50 60 HZ RM7890 220 240 VAC 50 60 HZ EC7890 POWER SUPPLY EC7890 REQUIRES A 220 240 VAC TO 120 VAC 10VA STEPDOWN T...

Page 8: ... THE Q7800 SUBBASE THE R4222N1002 OR R4222V1002 RELAY IS ACCEPTABLE TO USE IN THIS TYPE OF APPLICATION USE THE N O PILOT DUTY CONTACTS MASTER SWITCH L1 HOT L2 Q7800 4 POWER 00 LED DISPLAY OPERATING CONTROLLER AND LIMITS BURNER START FLAME SIGNAL INITIATE ALARM POWER STANDBY POWER POWER PILOT FLAME MAIN PFEP 4 OR 10 SEC PILOT FLAME MAIN POWER RUN STANDBY 4 10 IGNITION INTERMITTENT PILOT MAIN VALVE ...

Page 9: ... electrical signal voltage probes 3 Make sure no subbase wiring is projecting beyond the terminal blocks Tuck in wiring against the back of the subbase so it does not interfere with the knife blade terminals or bifurcated contacts IMPORTANT Install the RM EC7890 with a plug in motion rather than a hinge action 4 Mount the RM EC7890 by aligning the four L shaped corner guides and knife blade termin...

Page 10: ...a hold condition is initiated and is displayed on the optional KDM for at least five seconds When the tolerances are met the INITIATE sequence restarts If the condition is not corrected and the hold condition exists for four minutes the RM EC7890 locks out Causes for hold conditions in the INITIATE sequence a AC line dropout detection b AC line noise that can prevent a sufficient reading of the li...

Page 11: ...0 seconds for RM7890A1031 c Not applicable for RM7890C Standing Pilot d The Relight feature JR2 intact requires a 0 8 second FFRT Flame Amplifier The EC RM7890 locks out and indi cates a Fault 46 if a 3 second FFRT is used and jumper JR2 is not clipped and removed e Clipping and removing a site configurable jumper after 200 hours of operation results in a hard lockout code 110 f For RM7890A1064 RM...

Page 12: ...eywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 Honeywell Limited Honeywell Limitée 35 Dynamic Drive Toronto Ontario M1V 4Z9 customer honeywell com U S Registered Trademark 2010 Honeywell International Inc 66 1089 11 M S Rev 08 10 Printed in U S A m a x o n s u ...

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