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69-0618—3

6

R4184D; R8184G,M,N,P Protectorelay

 ®

 OIL PRIMARY CONTROLS

Honeywell Limited-Honeywell Limitée
35 Dynamic Drive
Scarborough, Ontario   M1V 4Z9

    J.S.   Rev. 8-96

CHECKOUT

Start System

WARNING

FIRE OR EXPLOSION HAZARD CAN CAUSE
PROPERTY DAMAGE, SEVERE INJURY OR
DEATH
Be sure the combustion chamber is free of oil or oil
vapor before starting the system.

Push in and release the red reset button.

Open the hand valve in the oil supply line.

Make sure the system is powered. Check the circuit
breaker or fuse and close the system switch, if
provided.

NOTE:

If the safety switch has just locked out, the
safety switch may need a minute to cool
down before it can be reset.

Set thermostat to call for heat.

Burner should light and operate until a call for heat
ends.

Check Safety Features

Simulate flame failure:

Follow the starting procedure to turn on the burner.

Close the hand valve in the oil supply line.

Safety switch should lock out in safety switch timing
indicated on the label (15, 30 or 45 seconds). Alarm
switch contacts close to initiate alarm on models
with remote dry contacts. Ignition and motor should
stop and oil valve should close.

���

Push red reset button to reset safety switch.

Simulate ignition failure:

Follow the starting procedure to turn on the burner,
but do not open the oil supply hand valve.

Safety switch should lock out in safety switch timing
indicated on the label. Alarm switch contacts close
to initiate alarm on models with remote dry contacts.
Ignition and motor should stop and oil valve should
close.

Push the red reset button to reset the safety switch.

Simulate power failure:

Follow the starting procedure to turn on the burner.

With the burner running, turn off the power to the
system by tripping the circuit breaker or removing
the fuse.

Burner should stop.

Restore power. Burner should start.

If system does not operate as described, go to the
TROUBLESHOOTING AND MAINTENANCE section.

TROUBLESHOOTING AND
MAINTENANCE

IMPORTANT

1.

Only a trained, experienced service technician
should perform the troubleshooting procedure.

2.

This control contains no field-replaceable parts.
Do not attempt to take it apart. Replace the entire
control if operation is not as described.

Preliminary Steps

Check the wiring connections and power supply.
Make sure power is on to the controls, burner motor
and ignition transformer.

Make sure the limit control is closed.

Check Oil Primary Relay

NOTE:

You will need an insulated jumper wire with both
ends stripped.

Disconnect cad cell leads from F-F or F1-F2

terminals.

Reset the safety switch and set the thermostat to
call for heat. Burner should start.

Within the safety switch timing, use insulated wire to
jumper F-F or F1-F2 terminals. Burner should

continue to run.

After the safety switch timing, remove the jumper.
Burner should shut down in the safety switch timing.

If the operation is not as described, replace the oil
primary control.

Check Cad Cell

Disconnect the power at the system switch, circuit
breaker, or fuse.

Disconnect cad cell leads from F-F or F1-F2

terminals.

Clean the cell face with a soft cloth.

Make sure the cell is seated securely in the socket.
Be careful not to disturb the socket position.

Reconnect the cad cell leads to F-F or F1-F2

terminals.

Reset the safety switch, turn on the power and set
the thermostat to call for heat.

If burner does not operate or if safety switch trips,
replace the cad cell. Order Honeywell part
no. 130367 Cad Cell.

Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, Minnesota 55422

Summary of Contents for R4184D

Page 1: ... on delay and blower off delay in this control are only intended to help establish draft and reduce oil after drip related problems INSTALLATION When Installing this Product 1 Read these instructions carefully Failure to follow instructions can damage the product or cause a hazardous condition 2 Check ratings given in the instructions and on the product to make sure the product is suitable for you...

Page 2: ...AY CONTROL SAFETY SWITCH HEATER 1K TRIAC BILATERAL SWITCH CAPACITOR R1 1K2 1K1 1 1 IGNITION LIMIT THERMOSTAT OIL VALVE OPTIONAL BURNER MOTOR L2 L1 HOT Alarm Contact Rating 25 VA at 24V 50 60 Hz Mounting 쐃 If necessary use the control as a template to mark and drill new mounting holes 쐇 Mount the control using no 8 screws obtained locally Low Voltage Wiring Connections After mounting make low volta...

Page 3: ... VOLTAGE THERMOSTAT OIL VALVE OPTIONAL BURNER MOTOR L2 L1 HOT Fig 4 Typical hookup for R8184G JUNCTION BOX THERMOSTAT BLACK ORANGE WHITE RED RED R2 SAFETY SWITCH SAFETY SWITCH TO REMOTE ALARM CIRCUIT M5172A POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED TO USE R8184 WITH LINE VOLTAGE CONTROLLER JUMPER T T TERMINALS AND CONNECT LINE VOLTAGE THERMOSTAT IN SERIES WITH LIMIT...

Page 4: ...1 HOT L2 1 1 Fig 6 Typical hookup for R8184M Fig 7 Typical hookup for R8184N JUNCTION BOX THERMOSTAT BLACK ORANGE WHITE R2 SAFETY SWITCH M717A POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED TO USE R8184N WITH LINE VOLTAGE CONTROLLER JUMPER T1 T2 TERMINALS AND CONNECT LINE VOLTAGE THERMOSTAT IN SERIES WITH LIMIT CONTROLLER CAD CELL F1 T1 T2 F2 R8184N PROTECTORELAY CONTROL...

Page 5: ...LOW SWITCH AQUASTAT CONTROLLER BURNER MOTOR IGNITION TRANSFORMER VENTER MOTOR CAD CELL F R W RC Y G C R8184P PROTECTORELAY HYDRONIC CONTROL 4 LIMIT THERMOSTAT M10021 1 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED 2 IGNITION TRANSFORMER CAN BE CONNECTED TO VALVE OR BURNER MOTOR 3 OMIT ON SYSTEMS WITHOUT POWER VENTING RED ORANGE BLACK VIOLET WHITE L1 HOT F L2 LINE 1 3 2 ...

Page 6: ...r running turn off the power to the system by tripping the circuit breaker or removing the fuse 쐋 Burner should stop 쐏 Restore power Burner should start If system does not operate as described go to the TROUBLESHOOTING AND MAINTENANCE section TROUBLESHOOTINGAND MAINTENANCE IMPORTANT 1 Only a trained experienced service technician should perform the troubleshooting procedure 2 This control contains...

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