Honeywell Pressuretrol P7810C Quick Start Manual Download Page 3

P7810C,D PRESSURETROL

®

 CONTROLLER

65-0235—1

3

Fig. 1. Approximate dimensions of P7810 Pressuretrol® Controller in in. (mm).

INSTALLATION

When Installing this Product…

1. Read instructions carefully. Failure to follow them could

damage the product or cause a hazardous condition.

2. Check ratings (pressure and voltage, for example) and

description given in the specifications to make sure the
product is suitable for your application.

3. Installer must be a trained, experienced Flame

Safeguard technician.

4. After installation is complete, check out product

operation as provided in these instructions.

WARNING

Electrical shock hazard.
Can cause electrical shock, serious injury
or death.
1
.

Disconnect power before installation. More than
one power supply disconnect may be involved.

2.

Allow pressure to decrease to atmosphere from
the pressure vessel before removing old control.

3.

Do not remove the over pressure inlet seal until
ready to connect piping to prevent contamination
of inlet.

4.

Follow all installation and checkout procedures for
safe installation.

Location

IMPORTANT

Locate P7810C,D Pressuretrol® Controller where
ambient temperature does not exceed 150

°

F (66

°

C)

to prevent equipment damage.

Install P7810C,D Pressuretrol® Controller above boiler water
line when used with steam boilers. Connect siphon loop (part
number 209731A or equivalent) between P7810C,D
Pressuretrol® Controller and boiler to prevent scale and
corrosive vapors from attacking controller sensor element.
Mount the siphon loop in any position with a 0

°

 to 90

°

 pipe

drain position. Mount the P7810C,D Pressuretrol® Controller
next to the pressure gauge in the manufacturer-provided
fitting on the boiler. See Fig. 2. Mount at a remote location to
avoid excessive vibration, or mount in a special mounting on
a low water cutoff.

IMPORTANT

1. Locate P7810C,D Pressuretrol® Controller where

ambient temperature does not exceed 150

°

F (66

°

C).

2. Use pipe compound sparingly to avoid clogging hole

in pipe or sensor element fitting.

3. Do not hand tighten Pressuretrol® Controller

connection  by holding the case. Use wrench on flats
of sensor fitting to avoid leaks and damage to the
case.

4. Level the controller for appearance.
5. Install the P7810C,D where the relative humidity

never reaches the saturation point. The P7810 is
designed to operate in a maximum 85 percent
relative humidity, continuous, noncondensing
moisture environment. Condensing moisture can
cause a shutdown.

6. Do not install the P7810C,D where it could be

subjected to vibration in excess of 0.5G continuous
maximum vibration.

7. The P7810C,D is not designed to be weather tight.

If installed outdoors, protect the P7810 with an
approved weather-tight enclosure.

RESET

PRESSURETROL®

1/4 (6)

2x1-5/8 (41)

1-5/8 (41)

2-5/8 (67)

2x5-1/4 (133)

3-7/32 (82)

2-17/32

(82)

3-3/8 (86)

5-1/4 

(133)

2x 

3-3/16

(81)

2-1/8

(55)

4-23/32

(120)

2x27/32 (22)
DIAMETER

5-29/32 (150)

4-21/32 (119)

2-5/8

(67)

4

(102)

4-3/4
(120)

3/8

(10)

7/8

(22)

1

1

1

DIMENSIONS WITH DOOR IN OPEN POSITION.

M11893

2

2

PIPE THREAD IS 1/2 INCH NATIONAL PIPE THREAD.

Summary of Contents for Pressuretrol P7810C

Page 1: ...th on off control function safety high limit and modulate and on off control and safety high limit functions Models available in 15 150 and 300 psi maximum setpoints LED indicators show power and call for heat function and lockout status Clear cover allows setpoint and differentials to be read but not adjusted without opening cover Manual reset possible without opening cover P7810C contains on off...

Page 2: ... safety high limit P7810D Pressuretrol Controller with on off control and safety high limit Electrical Ratings Power Input 120 Vac 10 15 50 60 Hz Power Consumption Sensor Material 304 stainless steel Case Material Plastic Electrical Terminations Screw terminals Operating Temperature Range 32 F to 150 F 0 C to 65 C StorageTemperature 20 F to 150 F 29 C to 65 C Accuracy 4 0 percent full scale output...

Page 3: ...t scale and corrosive vapors from attacking controller sensor element Mount the siphon loop in any position with a 0 to 90 pipe drain position Mount the P7810C D Pressuretrol Controller next to the pressure gauge in the manufacturer provided fitting on the boiler See Fig 2 Mount at a remote location to avoid excessive vibration or mount in a special mounting on a low water cutoff IMPORTANT 1 Locat...

Page 4: ...ed 3 Pitch the piping properly to drain the condensate back to the boiler 4 Mount the siphon loop between the remote piping and the P7810C D Pressuretrol Controller 5 Level the P7810C D Pressuretrol Controller after the installation WIRING WARNING Electrical Shock Hazard Can cause electrical shock serious injury or death Disconnect the power supply before wiring More than one power supply disconne...

Page 5: ...g rate to steam pressure changes b Steam pressure safety high limit control causes a safety shutdown and lockout when the steam pressure reaches a preset safety high limit setpoint Fig 5 Firing Rate Wiring Diagram using P7810C D Pressuretrol Controller and Series 90 Modutrol Motor with Manual Position Potentiometer and Auto Manual Switch M11892A 7800 SERIES PROGRAMMER MODUTROL MOTOR P7810 PRESSURE...

Page 6: ...ses to or below the modulation setpoint the current is 20 mA The current remains constant at all pressures below the modulation setpoint The modulation range is an additive value to the modulation setpoint value When the pressure increases above the modulation setpoint the current decreases linearly until the modulation range point is reached The output current is 4 mA at and above this pressure S...

Page 7: ...s carefully calibrated at the factory Test the P7810 Pressuretrol Controller as follows NOTE Make sure the P7810 is operating properly by checking the LED indicators If the P7810 LED indicate a lockout condition press the manual reset button NOTE This procedure simulates pressure changes using dial setpoint adjustments Make dial adjustments very slowly because of filtering delays within the P7810C...

Page 8: ...ety lockout condition 3 Start the system and observe the operation through at least one complete cycle to make sure the P7810 functions properly as described in the Operation section TROUBLESHOOTING WARNING Electrical Shock Hazard Can cause electrical shock serious injury or death Line voltage is present at the P7810 and in all controller circuits Use extreme care while troubleshooting To determin...

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