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MV100 ELECTRIC CONTROLLERS T100, T200 THERMOSTATIC CONTROLLERS AND V2000 RADIATOR VALVES

62-3048—2

10

Table 6. T100 and T200 Settings and Corresponding Temperatures in °F (°C).

a

 Setting not marked on dial.

Setpoint Locking or Limiting 

(T100A,F,M only)

A single temperature or range-limiting lock is available for the 

T100A,F,M. See Accessories in the Specifications section. 

Refer to the T100A,F,M Installation Instructions for procedural 

details.

Cartridge Replacement

With the appropriate tools, the V2000 cartridge can be 

replaced while under pressure.

WARNING

Severe Scalding Hazard.

Contact with hot liquid can lead to severe injury 

or cause death.

For a pressurized valve, only open with Valve Cartridge 

Replacement Tool.

CAUTION

Hot Surface Hazard.

Contact with hot valve body can cause 

severe burning.

Service cartridge only when valve body is cool.

CAUTION

Hazardous Splashing Fluids.

Can injure, burn, or blind.

Wear safety glasses or goggles.

Under Pressure

Replacing the V100 Cartridge with the system under pressure 

requires the Valve Cartridge Replacement Tool (see 

Accessories in the Specifications section). See Pressurized 

Valve Cartridge Replacement section for details.

Not Under Pressure

Replacing the cartridge without the Valve Cartridge 

Replacement Tool requires one of the following:

• Isolation of valve from system pressure.

• System shutdown and drain to valve level.

Once the valve is not pressurized:

1.

Using a 3/4 in. (19 mm) hex (6- or 12-point) socket 

wrench, remove and discard the cartridge.

2.

Clean the inside of valve and cartridge sealing surfaces.

Install a new cartridge.

NOTE: Torque cartridge to 25 ft-lb.

SINGLE-PIPE STEAM APPLICATIONS

Many older buildings original heating systems were 

single-pipe steam. The advantage of single-pipe steam 

systems is lower initial cost, resulting from the use of less 

piping and elimination of radiator steam traps.

CAUTION

Boiler Flooding Hazard.

Loss of system control and boiler damage can 

result.

For a one-pipe steam system radiator, install valve only 

at the vent location.

IMPORTANT

Ensure vacuum breakers are installed on the steam 

system risers. If vacuum breakers (that open to the 

atmosphere at zero psig) are not installed, the system 

can develop a negative pressure and pull steam back 

into the radiators on resumption of steam.

Refer to Fig. 12 for installing the one-pipe steam radiator 

adapter assembly.

Single-Pipe Steam Systems

T100/V2043H (with vent) operation to provide temperature 

control for a formerly uncontrolled single-pipe steam system 

follows:

1.

The boiler is off (zero steam pressure); radiators are 

filled with air; the vent is open.

2.

The T100 calls for heat, opening the valve.

3.

At the command of an external controller (such as a 

representative zone thermostat, or a timer controlled by 

outside temperature) the boiler cycles on and begins 

delivering steam to the system.

4.

Steam enters the radiator, forcing air through the open 

V2042H and out through the vent.

5.

Once the air is exhausted, the steam heats the 

thermostatic element of the vent, causing it to close.

6.

The steam cools forming condensation. Condensation 

flows out of the radiator making room for more steam to 

enter.

7.

The T100 is eventually satisfied (temperature equals the 

setpoint) and it closes the V2042H.

8.

The air in the system (introduced by the vacuum 

breakers) begins to fill the radiator. The air in the radiator 

prevents steam from coming in and the radiator cools.

9.

The boiler cycles off by command of components 

external to the T100/V2042H and the steam pressure 

returns to zero.

0

*

1

2

3

4

5

6

T100A,F

32 (0)

43 (6)

46 (8)

54 (12)

61 (16)

68 (20)

73 (23)

79 (26)

T100B,C

55 (13)

61 (16)

64 (18)

68 (20)

72 (22)

75 (24)

79 (26)

a

T100M

43 (6)

61 (16)

64 (18)

68 (20)

72 (22)

75 (24)

a

79 (26)

a

T200

43 (6)

52 (11)

57 (14)

63 (17)

68 (20)

73 (23)

79 (26)

Summary of Contents for MV100

Page 1: ...ns T100A F M models have range limiting features to limit adjustment or lock at a fixed setting can require limit pin accessory EPDM valve seat disk assures tight shutoff on steam and hot water systems Nickel plated bronze cast valve body Cartridge containing all working parts inserts into valve body for ease of service Cartridges are replaceable while valves remain in service and under pressurE W...

Page 2: ...Hz or 24 Vdc Power Consumption 0 125A 3W End Switch Low voltage 24 Vac 5A two position spst normally open switch closes when controller powered Configuration with Controller Mounted Normally closed valve remains closed without power NOTE Normally open model available in Canada Opening Time at 78 F Maximum 5 minutes from cold to fully open Ambient Temperature Rating Maximum 122 F 50 C T100 T200 The...

Page 3: ...3 5 16 84 MAX 2 50 2 1 8 54 1 25 M12925A TOP T100A 3 77 2 50 M12929 TOP T100M CAPILLARY TUBE LENGTH 4 1 2 FT 1 4 m M12927 CAPILLARY TUBE LENGTH 4 1 2 FT 1 4 m 2 31 32 75 2 5 32 55 2 1 8 54 1 13 16 46 T100C CAPILLARY TUBE LENGTH 6 1 2 FT 2m OR 16 FT 5m M12926 2 5 32 55 2 1 8 54 2 31 32 75 1 13 16 46 T100B 3 76 MAX 1 9 16 40 13 16 20 M12945 TOP T200A H B r a u k m a n n x x x x x x x x x x x x x 2 7...

Page 4: ... 26 C Direct with remote sensor One 6 1 2 ft 2 m Sensor is remote from combination setpoint dial and valve actuator T100M Directa None Components are in one tamper resistant unit T200A Directa None White body with chrome plated end Model Body Pattern Connection Application Inlet Outlet V2040D Straight NPT Threaded Union Nut with NPT Threaded or Sweat Use where manual valves were not originally ins...

Page 5: ...n Installing this Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in...

Page 6: ...to correct value One complete revolution of the black pre setting ring equals a pre setting of 10 Fig 7 Fig 7 One complete revolution equals a pre setting of 10 Table 4 CV Values NOTE Pressure drop psi flow gpm cv 2 Product Selection 1 Select the installation diagram from Fig 4 through 16 that most accurately represents your equipment and pip ing configuration 2 Use Table 4 to select the combinati...

Page 7: ...g 12 Fig 13 Application Figure No Controller Valve 8 T100A T100M T200 MV100 V2040D 9 T100A T100M T200 MV100 V2040A 10 T100A T100M T200 MV100 V2040E 11 T100A T100M T200 MV100 V2042H 12 T100M MV100 V2040A 13 T100F MV100 V2040E 14 T100F MV100 V200LD 15 T100F MV100 V2040D 16 T100F MV100 V2042H 17 T100B MV100 V2040D 18 T100B MV100 V2040E 19 T100C MV100 V2040D 20 T100C MV100 V200LD M4631 M4632 M12934 0 ...

Page 8: ...flow obstructions such as curtains or enclosures Two essential considerations for choosing the correct controller valve body combination for a particular installation are Adequate dimensional clearances Proper sensor positioning IMPORTANT Install built in sensor type controllers in a horizontal position to prevent air warmed by the hot valve body from influencing the sensor NOTE The most common mi...

Page 9: ...e capsule contracts the valve opens and flow resumes through the radiation unit T100 The T100 temperature sensitive capsule expands when the temperature rises above the setpoint MV100 When signalled by the thermostat an electric element in the MV100 heats the capsule causing it to expand NOTE For normally open MV100 models the capsule cools when signalled by the thermostat SETTINGS AND ADJUSTMENTS...

Page 10: ...r initial cost resulting from the use of less piping and elimination of radiator steam traps CAUTION Boiler Flooding Hazard Loss of system control and boiler damage can result For a one pipe steam system radiator install valve only at the vent location IMPORTANT Ensure vacuum breakers are installed on the steam system risers If vacuum breakers that open to the atmosphere at zero psig are not insta...

Page 11: ...rn a boiler on and off check the manufacturer recommendations b In installations where turning the boiler off at the end of each cycle is undesirable install a control valve such as a Honeywell V5011 Valve on the boiler dis charge line NOTE Install the valve on the boiler side of the condensation takeoff to ensure that the condensation can return to the boiler 3 Verify that the steam pressure has ...

Page 12: ...tion Change sensor location or change control type Control not properly installed Check for bosses and grooves reset actuator on valve and tighten knurled ring to valve body Capillary tube broken kinked or bent sharply Replace control Dirt or scale under the seat prevents tight shutoff Remove the control from the valve body allowing valve to open fully and flush away scale and debris Reinstall con...

Page 13: ... 3 Pull handle out to clear VA8200A ball valve A close ball valve B and open drain cock to remove excess water and steam from chamber C See Fig 22 4 Unscrew end cap A and remove cartridge from chamber B See Fig 23 5 Clean or replace cartridge Fig 24 Loosening valve cartridge Fig 25 Attaching VA8200A001 to valve Fig 26 Disconnecting valve cartridge and draining chamber Fig 27 Removing valve cartrid...

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Page 16: ...ernational Inc Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 customer honeywell com U S Registered Trademark 2006 Honeywell International Inc 62 3048 2 G R Rev 02 06 ...

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