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User Manual - PolyGard

®

2  

Multi-Gas-Controller MGC2-K Honeywell

 

 
 

Page 

22

    

    

 

 

PolyGard

®

 is a registered trademark of MSR 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

    GAMGC2-K_E_0320 

 
Phone 0049(0)8531/9004-0 

Fax: 0049(0)8531/9004-54 

 

 

 

 

 

 

 

       Specification subject to change without notice 

MSR-Electronic GmbH, Bgm.-Schoenbauer-Str. 13, D 94060 Pocking    www:msr-electronic.de  Made in Germany 

Sulphur dioxide 

SO2 

0-100 

ppm 

Hydrogen sulphide 

H2S 

0-200 

ppm 

Fluorine 

F2 

0-2 

ppm 

Phosphine 

PH3 

0-5 

ppm 

Hydrogen 

H2 

0-1000 

ppm 

Chlorine dioxide 

ClO2 

0-1

2

 

ppm 

Phosgene 

COCl2 

0-1

2

 

ppm 

FR01 

R12 

20 - 2000 

ppm 

FR02 

R23      
R508b 

20 - 2000 

ppm 

FR03 

R1234yf   
R452a 
R513a 
R454b 
R454c 
R455a 
R1234ze 

20 - 2000 

ppm 

FR04 

R123  
R1233zd 

20 - 2000 

ppm 

FR05 

R11 

20 - 2000 

ppm 

FR06 

R22 
R401a 
R401b 
R402a 
R402b 
R403a 
R408a 
R409a 
R411a 

20 - 2000 

ppm 

FR07 

R134a 
R407a 
R407f 
R416a 
R417a 
R422a 
R422d 
R427a 
E437a 
R438a 
R449a 
R450a 

20 - 2000 

ppm 

FR08 

R32 
R125 
R143a 
R404a 
R407c 
R410a 
R434a 
R448a 
R542b 
R507a 

20 - 2000 

ppm 

Arsenic hydride 

AsH3 

0 -1

2

 

ppm 

Temp 

Temp 

  

°C 

Temp 

Temp 

  

°F 

Humidity 

Hum. 

  

% RH 

Pressure 

Press 

  

mbar 

TOX 

TOX 

  

ppm 

Comb. 

Comb 

  

% LEL 

External 

External 

  

% 

Digital3 

Digital 

  

% 

     

1

 Different measuring ranges are possible, but not listed here.  

     

2

 The use with the measuring range value: 1 results in a binary value output of the values 0 or 1 

Summary of Contents for MSR PolyGard 2 MGC2-K

Page 1: ...x 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH Bgm Schoenbauer Str 13 D 94060 Pocking www msr electronic de Made in Germany PolyGard 2 Multi Gas Controller MGC2 K Controller for Analog Sensors Honeywell Sensors User Manual Version 26 03 2020 en ...

Page 2: ... 8 1 Fault Management 12 8 1 1 Error Memory 12 8 1 2 System Messages and System Errors 12 8 2 Alarm Status 13 8 3 Relay Status 13 8 4 Menu Measuring Values 14 8 5 Display Parameters 14 8 5 1 Software Version 14 8 5 2 Language 15 8 5 3 Service Phone Number 15 8 5 4 Customer Password 15 8 5 5 Error Time Delay 15 8 5 6 LCD Function 16 8 6 Menu Relay Parameters 16 8 6 1 Relay Mode 16 8 6 2 Relay Opera...

Page 3: ...unction for Relays 31 8 11 Test Function for Analog Output 32 8 12 Calibration 33 8 12 1 Zero Calibration of Analog Output 34 8 12 2 Calibration of the Digital Sensors 34 8 12 3 Credit Menu 34 8 13 Setting RS 485 Address 34 9 Commissioning 35 9 1 General Notes 35 9 2 Visual Inspection 35 9 3 Selection Gas Type with Unit 35 10 Configuration and Parameter Cards 36 10 1 Configuration Card System Para...

Page 4: ...s The sensor must only be employed in areas within the environmental conditions specified in the Technical Data 2 Functional Description 2 1 General The Multi Gas Controller is designed for the connection of max three analog sensors with 4 20 mA signal and eight Honeywell sensors The controller monitors the measured values and activates the alarm relays if the set local alarm thresholds for pre al...

Page 5: ...and minimum variation in temperature avoid direct sunlight Avoid locations where water oil etc may influence proper operation and where mechanical damage might be possible Provide adequate space around the sensor for maintenance and calibration work Observe possible local instructions 3 2 Installation Work Assembly work must only be carried out under gas free conditions Do not drill holes in the h...

Page 6: ... warning devices 24 V J Y St Y 2x2 x 0 8 mm2 min 300 V Possibly connected external analog transmitters J Y St Y 2x2 x 0 8 mm2 min 300 V 1 The recommendation does not consider local conditions such as fire protection etc Use copper conductors only for the terminal is only for connection to copper wire Avoid any influence of external interferences by using shielded cables for the bus line but do not...

Page 7: ...ring Diagram Example 24 V GND NC X2 X3 X4 1 1 1 2 2 2 3 3 3 Multi Gas Controller MGC2 24 VDC Bus_A Bus_B 4 20 mA GND Field Bus Analog Input Digital Output 1 1 3 3 2 2 4 4 5 6 7 X12 X13 BUS_A 24 VDC AI_01 AI_02 AI_03 GND Beacon Horn AO_01 BUS_B GND Analog Output 24 VDC 24 VDC 24 VDC GND GND GND 4 20mA 4 20mA 4 20mA 1 1 1 2 2 2 3 3 3 X1 2 3 1 Power Supply 24 VDC Relay Alarm 1 Relay Alarm 2 Relay Fau...

Page 8: ... etc specified in the description are only examples 7 Operation The complete configuration and service are made via operating keys in combination with the LCD display screen Security is provided via four password levels against unauthorized intervention Version for PG2 series Operation via 6 buttons 7 1 Function of the Keys and LEDs on the Keypad Exits programming returns to the previous menu leve...

Page 9: ... cancelled if no button is pushed within 15 minutes or if there is no data communication between display and basic board The code levels are classified in order of priority Priority 1 has top priority Priority 1 code not changeable Code level priority 1 is intended for the service technician of the installer to change parameters and set points This password allows working on all settings For openi...

Page 10: ...r On Time of the basic device Second counter counts down when communication between display basic device is OK In case of communication error the count down will stop Seconds indicator 0 MGC2 K Multi Gas Controller Kompakt After about 5 seconds Warn up Time is displayed As soon as the sensor warm up period has expired the measured value is displayed measuring mode Starting menu Main menu Submenu 1...

Page 11: ...4060 Pocking www msr electronic de Made in Germany The following menu items are only accessible in Service ON mode password protected Service ON Special mode Fault message is active See from point 8 6 See from point 8 7 See from point 8 8 See from point 8 9 See from point 8 10 See from point 8 11 See from point 8 12 See from point 8 13 Relay Parameter MP Parameter System Parameter Operating Data A...

Page 12: ...to the safe mode Fault in case of an internal or external error The following table shows all possible errors possible causes the related troubleshooting and the resulting device status Once the cause has been eliminated the warning device restarts with the diagnostic mode on its own It isn t necessary to acknowledge the error message In the event of an error the error is output as plain text in t...

Page 13: ... only possible if the alarm isn t active any more Alarm 1 and Alarm 2 are evaluated both by the sensor alarm bit transmitted by communication and by the locally set thresholds Symbol Description Function AP 1 Measuring Point No Analog measuring point 1 1 3 where an alarm is pending DP 4 Measuring Point No Digital measuring point 4 4 11 where an alarm is pending A1 A1 Alarm status A1 Alarm 1 active...

Page 14: ...ed value C Current measured value current value of the gas concentration A Arithmetic average of the gas concentr only if average is active A Alarm indication At least one alarm has been released at this MP Maint info Sensor head maintenance due maintenance date exceeded Comm err Fault MP Communication error sensor head I O board Underrange Meas range monitoring Meas signal admissible range zero p...

Page 15: ... USA English French Italian 8 5 3 Service Phone Number The service phone no can be individually defined Symbol Description Default Function 00800 Phone No Definition of the individual service phone no 8 5 4 Customer Password Storage of an individual customer password on the display for changing the parameters See 7 3 Code level Priority 3 Changing the password only via access of the code level 1 8...

Page 16: ...itional alarm relay This registration has no influence on the function as fault relay The relay switches off in addition when the assigned alarm is active Symbol Description Default Function Used Mode Used Used Not Used Relay is registered and can be assigned to an alarm Relay isn t registered 8 6 2 Relay Operation Mode Relay 3 The parameter setting Energized cannot be changed The terms energized ...

Page 17: ...switch on the first alarm Symbol Description Default Function 1 No of Alarms 1 1 Number of pending alarms for triggering the alarm relay 8 6 5 Horn Function Relay 3 The parameter setting cannot be changed The horn function of the alarm relay is activated if at least one of the two parameters time or assignment to digital input is set The horn function retains its functionality even for alarms in l...

Page 18: ... is still acting the relay is set again This process is repeated endlessly as long as the associated alarm remains active Alarm 4 Relay 4 Gas concentration higher lower than threshold Acknowledging signal On Off On Off On Off Time Time Reset command by external push button or one of the operating keys 8 6 6 External Override Relay 3 The parameter setting cannot be changed Symbol Description Defaul...

Page 19: ... relay is only deactivated at the end of the defined time 0 No delay 8 6 8 Assignment to Fault Relay 3 The parameter setting cannot be changed In case of a device fault the alarm relay is triggered in addition This relay output must not be used as a safe error output Symbol Description Default Function No No assignment No Alarm relay is not activated in case of a device fault Yes Assignment to fau...

Page 20: ...tivated in the controller 8 7 2 Selection of Gas Type and Measuring Range Menu only displayed if a Freon group is selected as the gas type In the second line then the actual Freon name is entered These Freons are listed in the following table under the Freon groups in the column FORMULA Symbol Description Default Function CH4 Formula of Gas Type Formula gas type LEL Unit of Gas Type Unit 100 Measu...

Page 21: ...e CH3COOC2H5 0 100 LEL Ethylene C2H4 0 100 LEL n Butane C4H10 0 100 LEL n Heptane C7H16 0 100 LEL n Hexane C6H14 0 100 LEL Isopropyl alcohol CH3 2CHOH 0 100 LEL JP8 JP8 0 100 LEL Methanol CH3OH 0 100 LEL Methyl ethyl ketone MEK C4H8O 0 100 LEL n Octane C8H18 0 100 LEL n Pentane C5H12 0 100 LEL Toluene C7H8 0 100 LEL Butyl acetate C6H12O2 0 100 LEL Cyclohexane C6H12 0 100 LEL Cyclopentane C5H10 0 1...

Page 22: ...FR01 R12 20 2000 ppm FR02 R23 R508b 20 2000 ppm FR03 R1234yf R452a R513a R454b R454c R455a R1234ze 20 2000 ppm FR04 R123 R1233zd 20 2000 ppm FR05 R11 20 2000 ppm FR06 R22 R401a R401b R402a R402b R403a R408a R409a R411a 20 2000 ppm FR07 R134a R407a R407f R416a R417a R422a R422d R427a E437a R438a R449a R450a 20 2000 ppm FR08 R32 R125 R143a R404a R407c R410a R434a R448a R542b R507a 20 2000 ppm Arseni...

Page 23: ...as Type and Measuring Range The alarm thresholds are freely selectable in the range from 0 to 100 of the measuring range The alarm threshold is only stored if the value is than the lower alarm threshold Unused alarm thresholds have to be defined with 0 in order to avoid undesired alarms Higher level alarms automatically activate the lower level alarms Lowest hysteresis 3 of the lowest alarm thresh...

Page 24: ...larm threshold and delay time defined in the menu System Parameters AV Overlay The overlay is delayed by the time factor entered in the local menu Symbol Description Default Function No Overlay of alarm release by current value No No Average overlay not active Yes Average overlay active 8 7 6 Latching Mode Assigned to Alarm Note SBH means Latching In this menu you can assign the latching mode to e...

Page 25: ...four alarms can be assigned to any alarm relay 1 5 registered in the menu Relay Parameters by entering the relay address right under the alarm One alarm relay can be assigned to multiple alarms Unused alarms aren t assigned The fault relay can also be used for alarm message address 3 The relay has to be registered in the menu Relay Parameters The fault message function however remains unaffected S...

Page 26: ...bration at the analog input or at the head Symbol Description Default Function XXXX Days 0 Maintenance interval range 10 2480 days 8 8 3 Average Function In the menu Average Time you can define the time base for the calculation of the arithmetic average value 30 measurements within the time base This average value can be used for alarm evaluation as an alternative to the current value The selectio...

Page 27: ...covery While this time is running out the device is in special mode and doesn t activate alarms The Power On time appears in the starting menu During this phase the sensor head transmits Warm up time instead of the measured value The Power On Time of the individual components may be different Only when the longest time has expired the system starts the measuring operation Symbol Description Defaul...

Page 28: ...gnal is used as a safe signal SIL level the following mandatory parameters must be used Selection of analog signal 100 100 gas signal 20 mA standard signal Selection source CF Source current value signal with fault message Selection of operating mode Max Output of the maximum value of the assigned MP Symbol Description Default Function Analog Output 1 Selection of channel Selection of the analog o...

Page 29: ...s for IN relays and OUT relays Thus it is possible to expand one relay to two others or to double max two relays In the column IN source you can set the relay assigned to an alarm in the menu MP Parameter In the column OUT target you can enter the relay needed in addition Note Manual intervention in the menu Relay Status or override in external ON or OFF by external DI do not count as alarm status...

Page 30: ...of the device Current days of operation Display of the lowest temperature detected at the device Value is updated on new devices only after a few days initial value 70 C Display of the highest temperature detected at the device Value is updated on new devices only after a few days initial value 35 C Display of the zero offset of analog output 1 internal value Selection of analog input The operatin...

Page 31: ...ensor head 8 10 Test Function for Relays In this menu the alarm relays can be manually turned on and off in order to test their function This menu is only available in special mode The manual operation takes priority over activation by a gas alarm However the external activation of the alarm relays via a digital input takes priority over the manual test function The test mode simulates an alarm fo...

Page 32: ...c mode 8 11 Test Function for Analog Output In this menu you can define a desired value in mA for the analog output in order to test its function This value is then directly available at the output This menu is only available in special mode The manual operation has priority over the activation by the gas concentration The testing is possible via code level 1 3 and 4 When the menu is exited the ac...

Page 33: ...m Schoenbauer Str 13 D 94060 Pocking www msr electronic de Made in Germany 8 12 Calibration On this page there is the menu overview of the calibration The calibration description can be found on the following pages Zero calibration Selection of the measuring point to be calibrated Set the test gas concentraion Gain calibration Calibration AP 1 3400 CH4 LEL Credit Menu Zero AP 1 Calibration gas X X...

Page 34: ...t only after having opened the menu Connect amperemeter to the analog output Display of the current zero offset on the left Adjust the zero offset on the right by changing the offset value slowly until the amperemeter shows 4 mA Save the adjusted zero offset Return to the display of the current zero offset 8 12 2 Calibration of the Digital Sensors Please refer to Honeywell Disclaimer of the sensor...

Page 35: ...diagram Check power voltage For fast and comfortable commissioning we recommend proceeding as follows For digital devices with self monitoring all internal errors are visible via the LED All other error sources often have their origins in the field because it is here where most of the causes for problems in the field bus communication appear 9 2 Visual Inspection Right cable type used Correct moun...

Page 36: ... Commissioning company Date 10 1 Configuration Card System Parameters Serial No Date of Production Mainten interval Mainten Password AV Overlay AV Time Power On Time Error Time CFM dupl Note Note down 1900 V time ppm 900 30 30 0 Analog Output 1 Outp Source Oper Signal Mode 100 CV AV Relay Multiplication 1 2 In Out In Out 0 0 0 0 10 2 Configuration Card Alarm Relays Signal Outputs R 01 R 02 R 03 Ho...

Page 37: ... 13 D 94060 Pocking www msr electronic de Made in Germany 10 3 Configuration Card MC2 of Analog Measuring Points AP Nr MP Status Locked Gas type Range Alarm Thresholds Hyst AV Delay Alarm Sec CV AV Assignment Latching Assignment Fault Alarm Assignment Alarm Alarm Relay Ao1 Gas unit A1 A2 A3 A4 at ON at OFF A1 A2 A3 A4 A1 A2 A3 A4 A1 A2 A3 A4 inactive No CO2 ppm 300 30 60 120 120 15 0 0 AV 0 0 0 0 ...

Page 38: ... the direct supervision of the Service engineer Weekly Checks Visually inspect all cables and conduits for loose connections security of attachment and signs of damage Wipe the PolyGard 2 Multi Gas Controller with a soft damp cloth or use PC Screen cleaner Check for dust contamination Periodically exercise the outputs to confirm their functionality see Caution above 11 2 Routine Testing It is norm...

Page 39: ...20 mA measuring range 3 0 4 mA underrange 20 21 2 mA overrange 2 0 mA fault not preset Ambient conditions Temperature range 25 C to 50 C 13 F to 122 F Humidity range 15 95 RH not condensing Storage temperature 5 C to 40 C 41 F to 104 F Serial interface Field bus RS 485 19200 Baud Tool bus 2 wire 19200 Baud Physical Housing type C Polycarbonate Combustion UL 94 V2 Housing colour RAL 7032 light grey...

Page 40: ...rd is a registered trademark of MSR GAMGC2 K_E_0320 Phone 0049 0 8531 9004 0 Fax 0049 0 8531 9004 54 Specification subject to change without notice MSR Electronic GmbH Bgm Schoenbauer Str 13 D 94060 Pocking www msr electronic de Made in Germany 13 EC Declaration of Conformity ...

Page 41: ...ures must be carried out in accordance with the respective project requirements It is important to ensure that no ground loops are formed to avoid unwanted interference in the electronic measuring equipment It is also essential to follow strictly all instructions as provided in the user manual 15 2 Disclaimer In no event shall Honeywell be liable for any damages or injury of any nature or kind no ...

Page 42: ... operating conditions This warranty does not apply to sensors or components that are covered under separate warranties or to any 3rd party cables and components Any claim under the Honeywell Analytics Product Warranty must be made within the warranty period and as soon as reasonably practicable after a defect is discovered Please contact your local Honeywell Analytics Service representative to reg...

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