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SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS

9

63-2629—2

Auxiliary Switch Adjustment

IMPORTANT

When adjusting the auxiliary switch cams use the 

following procedure:

1.Insert 1/8 in. screwdriver blade into a slot on cam 

and move the screwdriver top as far as possible in 

the required direction. See Fig. 12.

2.Repeat step 1 in successive cam slots until the cam 

is in the required position.

Use the following procedure to obtain the desired auxiliary 

switch settings:

1.

Remove the top cover from the motor to gain access to 

the motor terminals and auxiliary cams.

2.

Disconnect the controller from the motor.

3.

Drive the motor to the position where the auxiliary equip-

ment is to be switched as follows:

a. For Non-Spring Return models without a transformer, 

connect 24 Vac to terminals 2 and 3 to drive motor 

open (clockwise as viewed from the power end), or to 

terminals 1 and 3 to drive motor closed 

(counterclockwise).

b. For Non-Spring Return models with a transformer, 

jumper across terminals R and 2 to drive motor open 

(clockwise as viewed from the power end), or across 

terminals R and 1 to drive motor closed (counter-

clockwise).

c. For Spring Return models, connect a jumper across 

terminals 2 and 4 to drive the motor open, or across 

terminals 1 and 4 to drive the motor closed.

4.

Once motor reaches correct position, disconnect the 

jumper.

5.

For a switch differential of 1°, check continuity of auxiliary 

switch contacts R-B and rotate the cam as follows:

a. If the contacts are open, rotate the cam clockwise 

until the R-B contacts close.

b. If the contacts are closed, rotate the cam 

counterclockwise until the R-B contacts open.

6.

For a switch differential of 10°:

a. For Spring Return models, rotate the cam 

approximately 180° so the slow-rise portion of the 

cam actuates the switch. Then check continuity of 

the auxiliary switch contacts R-B.

b. For Non-Spring Return models, check continuity of 

the auxiliary switch contacts R-B.

7.

Rotate the cam as follows:

a. If the contacts are open, rotate the cam 

counterclockwise until the R-B contacts close.

b. If the contacts are closed, rotate the cam clockwise 

until the R-B contacts open.

8.

Check for the proper differential and switching of the 

auxiliary equipment by driving the motor though the full 

stroke in both directions.

9.

Disconnect the jumper, reconnect the controller, and 

replace the top cover on the motor.

NOTE: Changing the differential from 1° to 10° reverses the 

switching action. For example, with a 10° differential, 

switch contacts R-B make and R-W break on a 

counterclockwise (closed) rotation. With a 1° 

differential, switch contacts R-W make and R-B break 

on a counterclockwise (closed) rotation.

Fig. 12. Auxiliary switch adjustment.

RIGHT/INNER 

AUXILIARY

SWITCH 

FAST RISE

PORTION

(APPROX. 

1  DIFF.)

SLOW RISE

PORTION

(APPROX. 

10  DIFF.)

INNER

AUXILIARY

CAM

(BLUE)

NOTE: CAMS ARE OFFSET  VERTICALLY TO 

            PROVIDE  BETTER VIEW OF BACK CAM.

FAST RISE

PORTION

(APPROX. 

1  DIFF.)

SLOW RISE

PORTION

(APPROX. 

10  DIFF.)

MOTOR 

OPEN

MOTOR 

CLOSE

POWER 

END

OUTER

AUXILIARY

CAM

(RED)

LEFT/OUTER

AUXILIARY

SWITCH

M13700

POWER END

OF MOTOR

OUTER AUXILIARY 

CAM (RED) 

INNER AUXILIARY 

CAM (BLUE) 

RIGHT/INNER

AUXILIARY SWITCH

LEFT/OUTER

AUXILIARY 

SWITCH

MOVE SCREWDRIVER AT 

TOP ONLY TO ADJUST CAM.

1/8 INCH 

STRAIGHT-BLADE 

SCREWDRIVER

Summary of Contents for Modutrol IV M6284A1030

Page 1: ... are standard screw terminal adapter is available Adapter bracket for matching shaft height of older motors is available Motors have field adjustable stroke 90 to 160 Die cast aluminum housing Integral auxiliary switches are available factory mounted or can be field added Nominal timing standard of 30 seconds 90 stroke and 60 seconds 160 stroke Other timings available Spring return motors can oper...

Page 2: ...able 2 Series 61 and 62 Modutrol IV Motor Power Consumption Ratings Auxiliary Switch Ratings See Table 3 Control Inputs Floating three wire Series 60 drive open hold drive closed Series 62 models include an internal electrically isolated feed back potentiometer that provides shaft position indication Table 3 Auxiliary Switch Ratings Ambient Temperature Ratings Maximum 150 F 66 C at 25 duty cycle M...

Page 3: ...0 30 60 60 6 8 35 4 0 120 13 6 70 7 9 150 17 0 300 34 0 60 120 300 34 0 600 68 0 120 240 150 17 0 300 34 0 a Timings apply to all TRADELINE models Some OEM models are available with non standard timing torque b Torque ratings for dual ended shaft motors are the sum of the shaft torques power end torque plus auxiliary end torque c Breakaway torque is the maximum torque available to overcome occasio...

Page 4: ...ing this Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these in...

Page 5: ...r with the bracket 1 Mount the bracket to the equipment with existing or stan dard bolts 2 Using the provided bolts mount the motor to the bracket threaded holes See Fig 3 For valve linkage applications other than the Q5001 1 Mount the bracket to the linkage 2 Position the motor on the bracket to align the motor shaft with the linkage 3 Attach the motor to the bracket with the four bolts provided ...

Page 6: ... one disconnect IMPORTANT All wiring must agree with applicable codes ordinances and regulations 1 Ensure that the voltage and frequency stamped on the motor correspond with the power supply characteristics 2 When connecting several motors in parallel ensure that the power supply VA rating is large enough to provide power to all motors used without overloading 3 Fig 5 shows that motor terminals ar...

Page 7: ...the motor the stroke potentiometer is to the far left The sensitivity potentiometer is to the far right To set the stroke to 160 maximum position turn both potentiometers fully clockwise using a 1 8 inch straight blade screwdriver To set the stroke at 90 minimum position turn both potentiometers fully counter clockwise Setting the potentiometer anywhere between fully clockwise and fully counter cl...

Page 8: ...These cams can be set to actuate the switches at any angle within the motor stroke Select switch differential of 1 or 10 Motors with factory added auxiliary switches are shipped in the closed position fully counterclockwise as viewed from the power end Auxiliary cam default actuates the switches 30 from fully open with a 1 differential With the motor in the closed fully counterclockwise position t...

Page 9: ...R B contacts close b If the contacts are closed rotate the cam counterclockwise until the R B contacts open 6 For a switch differential of 10 a For Spring Return models rotate the cam approximately 180 so the slow rise portion of the cam actuates the switch Then check continuity of the auxiliary switch contacts R B b For Non Spring Return models check continuity of the auxiliary switch contacts R ...

Page 10: ...before leaving the job REPLACEMENT Damper Application 1 Turn off power and remove wiring from the old motor 2 Remove the crank arm from the shaft of the old motor and remove the old motor 3 Determine mounting bracket necessity If the linkage can reach the new motor shaft position and the crank arm has clearance for the necessary rotation the bracket is not required Use the 220738A Adapter Bracket ...

Page 11: ...SERIES 61 AND SERIES 62 MODUTROL IV MOTORS 11 63 2629 2 ...

Page 12: ...ll Limited Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 customer honeywell com SERIES 61 AND SERIES 62 MODUTROL IV MOTORS U S Registered Trademark 2006 Honeywell International Inc 63 2629 2 C H Rev 11 06 ...

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