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SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS

63-2629—2

2

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the 

TRADELINE® Catalog or price sheets for complete ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please write or 

phone:

1.

Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).

2.

Honeywell Customer Care

1885 Douglas Drive North

Minneapolis, Minnesota 55422-4386

In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.

International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, 

Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.

SPECIFICATIONS

Models: 

TRADELINE models are selected and packaged to 

provide ease of stocking, ease of handling and maximum 

replacement value. TRADELINE model specifications are the 

same as those of standard models unless specified otherwise.

Modutrol IV Order Number Guide: 

See Table 1.

Dimensions: 

See Fig. 1.

Table 1. Modutrol IV Series 2 Version Order Number Guide.

Electrical Ratings: 

See Table 2.

Table 2. Series 61 and 62 Modutrol IV Motor 

Power Consumption Ratings.

Auxiliary Switch Ratings: 

See Table 3.

Control Inputs:

Floating three-wire (Series 60): drive open, hold, drive closed.

Series 62 models include an internal, electrically isolated feed-

back potentiometer that provides shaft position 

indication.

Table 3. Auxiliary Switch Ratings.

Ambient Temperature Ratings:

Maximum: 150°F (66°C) at 25% duty cycle.

Minimum: -40°F (-40°C).

Dead Weight Load On Shaft:

Power or Auxiliary End: 200 lb (90.8 kg) maximum.

Maximum Combined Load: 300 lb (136 kg).

Crankshaft: 

3/8 in. (9.5 mm) square.

Stroke: 

Adjustable Stroke Models: Available field-adjustable 

from 90° to 160°. (See Stroke Setting procedure.)

Timing And Torque: 

See Table 4.

M

Motor
61

Floating Control

62

Floating Control with feedback
8

60 lb-in. Spring Return 150 lb-in. Non-Spring Return

9

300 lb-in. Non-Spring Return

2

Dual-ended shaft

Normally Closed Spring Return

4

Non-Spring Return

5

Normally Closed Spring Return

A

0 Auxiliary Switches

Adjustable Stroke

Normally Closed

B

1 Auxiliary Switch

C

2 Auxiliary Switches

D

0 Auxiliary Switch

E

1 Auxiliary Switch

F

2 Auxiliary Switches

M

61

8

4

A

XXXX

See Catalog for Complete O.S. Number

Internal 

Transformer

Voltage at 

50/60 Hz

Power Consumption

Non-Spring 

Return

Spring Return

(VA)

(W)

(VA)

(W)

No

24

13

6

19

9

Yes

24

13

6

19

9

120

13

6

19

9

230

13

6

19

9

Single Contact 

Rating

a

120V (in Amps)

240V (in Amps)

Full Load

7.2

3.6

Locked Rotor

43.2

21.6

a

40 VA pilot duty, 120/240 Vac on opposite contact.

Summary of Contents for Modutrol IV M6284A1030

Page 1: ... are standard screw terminal adapter is available Adapter bracket for matching shaft height of older motors is available Motors have field adjustable stroke 90 to 160 Die cast aluminum housing Integral auxiliary switches are available factory mounted or can be field added Nominal timing standard of 30 seconds 90 stroke and 60 seconds 160 stroke Other timings available Spring return motors can oper...

Page 2: ...able 2 Series 61 and 62 Modutrol IV Motor Power Consumption Ratings Auxiliary Switch Ratings See Table 3 Control Inputs Floating three wire Series 60 drive open hold drive closed Series 62 models include an internal electrically isolated feed back potentiometer that provides shaft position indication Table 3 Auxiliary Switch Ratings Ambient Temperature Ratings Maximum 150 F 66 C at 25 duty cycle M...

Page 3: ...0 30 60 60 6 8 35 4 0 120 13 6 70 7 9 150 17 0 300 34 0 60 120 300 34 0 600 68 0 120 240 150 17 0 300 34 0 a Timings apply to all TRADELINE models Some OEM models are available with non standard timing torque b Torque ratings for dual ended shaft motors are the sum of the shaft torques power end torque plus auxiliary end torque c Breakaway torque is the maximum torque available to overcome occasio...

Page 4: ...ing this Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these in...

Page 5: ...r with the bracket 1 Mount the bracket to the equipment with existing or stan dard bolts 2 Using the provided bolts mount the motor to the bracket threaded holes See Fig 3 For valve linkage applications other than the Q5001 1 Mount the bracket to the linkage 2 Position the motor on the bracket to align the motor shaft with the linkage 3 Attach the motor to the bracket with the four bolts provided ...

Page 6: ... one disconnect IMPORTANT All wiring must agree with applicable codes ordinances and regulations 1 Ensure that the voltage and frequency stamped on the motor correspond with the power supply characteristics 2 When connecting several motors in parallel ensure that the power supply VA rating is large enough to provide power to all motors used without overloading 3 Fig 5 shows that motor terminals ar...

Page 7: ...the motor the stroke potentiometer is to the far left The sensitivity potentiometer is to the far right To set the stroke to 160 maximum position turn both potentiometers fully clockwise using a 1 8 inch straight blade screwdriver To set the stroke at 90 minimum position turn both potentiometers fully counter clockwise Setting the potentiometer anywhere between fully clockwise and fully counter cl...

Page 8: ...These cams can be set to actuate the switches at any angle within the motor stroke Select switch differential of 1 or 10 Motors with factory added auxiliary switches are shipped in the closed position fully counterclockwise as viewed from the power end Auxiliary cam default actuates the switches 30 from fully open with a 1 differential With the motor in the closed fully counterclockwise position t...

Page 9: ...R B contacts close b If the contacts are closed rotate the cam counterclockwise until the R B contacts open 6 For a switch differential of 10 a For Spring Return models rotate the cam approximately 180 so the slow rise portion of the cam actuates the switch Then check continuity of the auxiliary switch contacts R B b For Non Spring Return models check continuity of the auxiliary switch contacts R ...

Page 10: ...before leaving the job REPLACEMENT Damper Application 1 Turn off power and remove wiring from the old motor 2 Remove the crank arm from the shaft of the old motor and remove the old motor 3 Determine mounting bracket necessity If the linkage can reach the new motor shaft position and the crank arm has clearance for the necessary rotation the bracket is not required Use the 220738A Adapter Bracket ...

Page 11: ...SERIES 61 AND SERIES 62 MODUTROL IV MOTORS 11 63 2629 2 ...

Page 12: ...ll Limited Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 customer honeywell com SERIES 61 AND SERIES 62 MODUTROL IV MOTORS U S Registered Trademark 2006 Honeywell International Inc 63 2629 2 C H Rev 11 06 ...

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