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SERIES 72 MODUTROL IV™ MOTORS

63-2202—4

4

Auxiliary Switch Ratings (in Amps): See Table 3.

Table 3. Auxiliary Switch Ratings (in Amps).

a

40 VA pilot duty, 120/240 Vac on opposite contact.

Stroke: Fixed 90° or 160° models available. Other models 

available with field adjustable strokes from 90° to 160°. 
Stroke adjusted by means of cams located in the wiring 
compartment.

Timing: Nominal 30 seconds for 90° stroke and 60 seconds 

for 160° stroke.

Dead Weight Load On Shaft: 200 lb (91 kg) on motor power 

or auxiliary end; maximum combined load of 300 lb (136 kg).

Motor Rotation:
Closed: Counterclockwise rotation limit as viewed from motor 

power end.

Open: Clockwise rotation limit as viewed from motor power 

end.

Mechanically Normally Closed: Spring return. Normally closed 

motors rotate to closed position on power loss.

Mechanically Normally Open: Spring return. Normally open 

motors rotate to open position on power loss.

Electrically Normally Closed: Both spring return and non-

spring motors return to closed position on minimum signal.

Electrically Normally Open: Both spring return and non-spring 

return motors return to open position on minimum signal.

Ambient Temperature Ratings: -40 to 150°F (-40 to 66°C).

Shaft: 3/8 in. [9.5 mm] square.

Approvals:
Underwriters Laboratories Inc. Listed: File No. E4436; Guide 

No. XAPX.

Canadian Standards Association Certified: General listed File 

No. LR1620; Guide No. 400-E.

Accessories:
198162AA Internal Transformer 120/208/240 Vac 50/60 Hz 

primary, 24 Vac secondary.

198162EA Internal Transformer; 120 Vac 50/60 Hz primary, 

24 Vac secondary.

198162GA Internal Transformer; 220 Vac 50/60 Hz primary, 

24 Vac secondary.

198162JA Internal Transformer; 24 Vac 50/60 Hz primary, 

24 Vac secondary (for electrical isolation).

220736A Internal Auxiliary Switch Kit; one switch, can be 

field-installed on TRADELINE models.

220736B Internal Auxiliary Switch Kit; two switches, can be 

field-installed on TRADELINE models.

220738A Adapter Bracket raises motor shaft height by 19 mm 

to match that of previous Modutrol

®

 Motor models.

220741A Screw Terminal Adapter converts the standard 

quick-connect terminals to screw terminals.

221455A Infinitely Adjustable Crank Arm, can rotate through 

downward position and clear motor base without requiring 
an adapter bracket.

4074ERU Weatherproofing Kit provides NEMA 3 rating for 

Modutrol IV Motors mounted in position other than upright.

4074EZE Bag Assembly with parts that can provide CE 

compliance.

7617ADW Crank Arm, can rotate through downward position 

and clear motor base without requiring an adapter bracket.

ES650-117 Explosion-Proof Housing encloses motor for use 

in explosive atmospheres. Not for use with Q5001 (or any 
other valve linkages). Order separately from O-Z/Gedney 
Inc. To order, contact: O-Z/Gedney, Nelson Enclosures and 
Controls,
(918) 641-7381 or (918) 641-7374; or write to:
O-Z/Gedney, Nelson Enclosures and Controls
P.O. Box 471650
Tulsa, OK 74147-1650
(Requires Honeywell 7617DM Coupling.)

Q100 Linkage connects Modutrol

®

 Motor to V51 Butterfly 

Valve. Requires the 220738A Adapter Bracket.

Q181 Auxiliary Potentiometer for sequence or unison control 

of 1 to 4 additional modulating (Series 90) motors.

Q5001 Bracket and Linkage Assembly connects Modutrol IV 

Motor to water or steam valve.

Q605 Damper Linkage connects motor to damper. Includes 

motor crank arm.

Q607 External Auxiliary Switch controls auxiliary equipment 

as a function of motor position.

One Contact 

Rating

a

120V

240V

Full Load

7.2

3.6

Locked Rotor

43.2

21.6

Summary of Contents for Modutrol IV 72 Series

Page 1: ... available with factory installed transformer or an internal transformer can be field added Quick connect terminals standard screw terminal adapter available Adapter bracket for matching shaft height of older motors is standard with replacement motors Nominal timing of 30 seconds for 90 stroke and 60 seconds for 160 stroke Valve and damper linkages explosion proof housing and auxiliary switches av...

Page 2: ...ormal manufacturing tolerances Therefore an individual unit may not exactly match the listed specifications Also this product is tested and calibrated under closely controlled conditions and some minor differences in performance can be expected if those conditions are changed Modutrol IV Order Number Guide See Table 1 Dimensions See Fig 1 Table 1 Modutrol IV Order Number Guide a Adjustable zero an...

Page 3: ... 60 Hz M17089BB 4 7 8 124 5 1 2 140 13 16 20 4 1 16 103 1 4 7 1 1 2 37 4 1 16 103 4 1 16 103 WIRING BOX MOTOR AUXILARY END POWER END ADAPTER BRACKET 2 9 16 66 5 3 8 137 6 7 16 164 9 16 15 3 4 19 TOP VIEW OF BRACKET TOP VIEW 4 5 8 116 4 1 4 107 2 5 16 58 11 16 17 4 7 8 124 5 9 16 141 1 4 7 5 13 16 148 2 POWER END 1 3 4 5 1 1 2 37 3 4 19 SPRING RETURN MODEL SHOWN SOME MODELS DO NOT HAVE AN AUXILIARY...

Page 4: ...ternal Transformer 24 Vac 50 60 Hz primary 24 Vac secondary for electrical isolation 220736A Internal Auxiliary Switch Kit one switch can be field installed on TRADELINE models 220736B Internal Auxiliary Switch Kit two switches can be field installed on TRADELINE models 220738A Adapter Bracket raises motor shaft height by 19 mm to match that of previous Modutrol Motor models 220741A Screw Terminal...

Page 5: ...quid tight connectors to provide NEMA 3 protection CAUTION Motor Damage Hazard Deteriorating vapors and acid fumes can damage metal parts Install motor in areas free of acid fumes and other deteriorating vapors In excessive salt environments mounting base and screws should be zinc or cadmium plated not stainless steel or brass Use the 220738A Adapter Bracket for mounting on these surfaces Mounting...

Page 6: ...ction For detailed instructions on the assembly of specific linkages refer to the Installation Instructions packed with the linkage CAUTION Equipment Damage Hazard Stalling a motor can damage the drive shaft Ensure installation of motors and linkages allows the motor to drive through full stroke without obstruction Valve Linkages The Q100 Linkage requires a 220738A Adapter Bracket for all valve ap...

Page 7: ...inkage M452E EQUIPMENT BASE ADAPTER BRACKET STANDARD BOLTS 4 MOTOR BOLTS PROVIDED 4 WIRING BOX NON SPRING RETURN SPRING RETURN No 12 OR 1 4 in ZINC PLATED MACHINE SCREWS OR BOLTS 1 1 P O W E R E N D P O W E R E N D P O W E R E N D 1 4 20 UNC 1 in LONG MOUNTING BOLTS Q5001 VALVE LINKAGE M17092 MOTOR WIRING BOX POWER END OF MOTOR VALVE ...

Page 8: ... schematic 6 Refer to Fig 7 and 8 for typical wiring Wire the motor as follows 1 Remove the wiring box cover by removing the four screws holding the cover to the motor 2 Wire motor to system using quick connect terminals in wiring box 3 Replace wiring box cover Fig 5 Terminals and adjustments RIGHT INNER AUXILIARY SWITCH INNER AUXILIARY SWITCH CAM BLUE POWER END OUTER AUXILIARY SWITCH CAM RED LEFT...

Page 9: ...NLY ON SPRING RETURN MODELS OPEN LIMIT CW WINDING OPEN CCW WINDING CLOSE CLOSE LIMIT T1 1 M5511 L1 HOT L2 F T2 ELECTRONIC CIRCUIT TRIAC SWITCHING FEEDBACK POTENTIOMETER TRIAC SWITCHING BRAKE CIRCUITRY 2 3 4 1 2 2 3 4 CONTROLLER L1 HOT L2 POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQURED CONNECTING F TO WILL DRIVE MOTOR TO FULLY OPEN 1 M5778 1 MOTOR 2 F T1 T2 2 24V 20 mA ONTR...

Page 10: ...e more than one disconnect CAUTION Equipment Damage Hazard Can damage the motor beyond repair Never turn the motor shaft by hand or with a wrench Forcibly turning the motor shaft damages the gear train and stroke limit contacts Adjustable cams actuate the auxiliary switches These cams can be set to actuate the switches at any angle within the motor stroke Select switch differential of 1 or 10 Moto...

Page 11: ...tacts R B 8 Rotate the cam as follows a If the contacts are open rotate the cam counterclockwise until the R B contacts close b If the contacts are closed rotate the cam clockwise until the R B contacts open c Make final adjustment in the proper direction to obtain contact make or break at the desired position 9 Check for the proper differential and switching of the auxiliary equipment by driving ...

Page 12: ...urrent from the controller changes and unbalance is amplified to energize the Triac switching to run the motor in the proper direction to correct the change in the temperature or the pressure The motor turns the feedback potentiometer to rebalance the circuit and stop the motor Checkout After installation and linkage adjustment operate the motor through the controller Make sure that The motor prop...

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