Honeywell MiniZone EMM-3 Product Data Download Page 9

EMM-3 ELECTRONIC MINIZONE™ PANEL

9

68-3041-2

SERVICE

Purge timing— fixed at two and one-half minutes; not field-

adjustable.

Fan operation in Purge mode—fan is on in Purge mode; not 

field adjustable.

DATS Operation—High limit is 160° F (71°C); low limit is 44°F 

(6°C) and not field-adjustable.

TROUBLESHOOTING

The primary diagnostic tools are the SYSTEM and ZONE 

damper status LED and the BOOT and PURGE OVERRIDE 

buttons. See Fig. 7 and 8 for troubleshooting flowcharts.

Fig. 7. Thermostat is calling for cooling but the system light is not turning green to show a cool call.

NO

START

NO

YES

IS 24 VAC

ON ALL OF THE

ZONES AT R-M1

OR R-C

?

NO

CHECK THE TRANSFORMER
FOR 24 VAC.

THERMOSTAT MAY BE IN A 5 MIN DELAY IN COOLING. 
MAKE SURE THERMOSTAT IS CALLING FOR COOLING.

THE PANEL MAY HAVE BEEN DAMAGED. 
TAKE THE R OR C WIRE OFF AGAIN FOR 10 
MINUTES. AFTER 10 MINUTES, RE-ATTACH 
THE R OR C WIRE AND PRESS THE BOOT 
BUTTON. CHECK VOLTAGE AT R-M1 OR R-C 
ON ALL THE ZONES. IF NO VOLTAGE AT R-M1 
OR R-C, REPLACE THE EMM PANEL.

RE-ATTACH EACH ZONE THERMOSTAT WIRE.
ATTACH EACH ZONE SEPARATELY, CHECKING 
AFTER EACH ZONE IS ATTACHED IF THE 
THERMAL FUSE HAS TRIPPED. AFTER 
ATTACHING THE THERMOSTAT WIRES, ATTACH
EACH MOTOR ZONE WIRES, AGAIN CHECKING 
THE THERMAL FUSE TO SEE IF IT TRIPS. THIS 
STEP-BY-STEP PROCESS SHOULD HELP YOU 
IDENTIFY WHAT IS TRIPPING THE THERMAL 
FUSE ON THE PANEL.

YES

YES

IS 24 VAC

AT R AND C

ON THE EMM

PANEL

?

CHECK FOR

24 VAC AT Y-M1 OR Y-C

ON THE EMM PANEL. (YOU 

SHOULD HAVE 

24 VAC.)

IS THE 

THERMOSTAT CALLING 

FOR COOL?

IS THERE

CONTINUITY AT R

C

-Y 

ON THE EQUIPMENT 

CONTACTS OF THE 

EMM PANEL?

NO

NO

NO

THE 

THERMAL FUSE 

HAS TRIPPED. REMOVE THE 

R OR C (TRANSFORMER POWER) 

WIRE FROM THE PANEL FOR 15 SECONDS 

AND ALLOW THE FUSE TO RESET. TAKE THE 

THERMOSTAT AND DAMPER WIRES OFF FROM

EACH ZONE BEFORE YOU RE-ATTACH 

THE R OR C WIRE. IS THERE 

VOLTAGE AT R-M1 OR R-C

ON ALL OF THE 

ZONES?

IS THERE

24 VAC AT Y-C ON THE 

THERMOSTAT?

DO YOU 

HAVE A DATS 

HOOKED TO THE 

PANEL?

NO

YES

YES

YES

YES

JUMPER THE R WIRE TO THE Y WIRE ON THE
THERMOSTAT. IF THE COOL LIGHT COMES ON, YOU 
HAVE A BAD THERMOSTAT. REPLACE THERMOSTAT.
IF YOU JUMPER R-Y ON THE THERMOSTAT AND 
THE COOL LIGHT DOES NOT COME ON, YOU MAY 
HAVE A BAD WIRE. TRY ANOTHER SET OF WIRES 
OR CHECK CONTINUITY.

IT COULD BE A BAD WIRE. IF YOU HAVE 
VOLTAGE ON THE PANEL AT Y-C BUT NOT AT 
THE THERMOSTAT, THEN IT IS A WIRE. CHECK 
FOR VOLTAGE AT R-W, G ON THE THERMOSTAT. 
IF THERE IS VOLTAGE, IT IS A BAD Y WIRE. 
IF NO VOLTAGE AT R-ANY OTHER TERMINAL 
ON THE THERMOSTAT, IT IS A BAD R WIRE.

YES

NO

THE COOLING EQUIPMENT SHOULD BE ON. 

SEEMS LIKE THE PANEL IS WORKING BUT THE SYSTEM 

LIGHT IS NOT. REPLACE PANEL.

M13543A

DID THE EMM PANEL HAVE ANY CONDENSATION ON IT? 
WAS IT STORED IN A COLD PLACE BEFORE BEING 
INSTALLED? IF SO, THIS COULD CAUSE THE PANEL TO
MALFUNCTION. LET THE PANEL ADAPT TO THE NEW 
CONDITIONS BEFORE POWER UP.

YES

REMOVE THE DATS WIRES FROM THE BOARD. 
RETURN TO “IS THE THERMOSTAT CALLING FOR 
COOL” PART OF THE FLOWCHART AND BEGIN 
TROUBLESHOOTING FROM THAT POINT.

REMOVE ALL WIRES FROM THE PANEL EXCEPT
R AND C (POWER FROM THE TRANSFORMER). 
JUMPER R-Y ON ONE OF THE ZONES. IF THE 
SYSTEM LIGHT DOES NOT TURN GREEN, REPLACE 
THE PANEL.

NO

Summary of Contents for MiniZone EMM-3

Page 1: ...over with 20 minute changeover timer Individual zone fan control Thermal circuit breaker protects panel and transformer from damage if miswired Purge timer protects equipment between calls for heating and cooling Uses spring open power closed spring closed power open and power open power closed dampers Interfaces with single or dual transformer equipment For Internet access www honeywell com yourh...

Page 2: ... 24000 to 1600 ohms Output Ratings Equipment Relays and Zone Relays 1 5A run 3 5A inrush 200 000 cycles 30 Vac 1 5A run 7 5A inrush 100 000 cycles 30 Vac Humidity Ratings 5 to 90 RH non condensing Temperature Ratings Shipping 20 to 120 F Operating 40 to 150 F LED SYSTEM LED Used to communicate equipment status Red Heat mode Green Cool mode Orange Purge mode Flashing Red System exceeds high DATS in...

Page 3: ...A1007 and W8900A1004 Trol A Temp T8601D2027 Table 2 Recommended Dampers Honeywell Damper Type Round Rectangular Power open power closed MARD D643 using ML6161 Motor Actuator Spring open power closed ARD ZD Table 3 Required Accessories Accessory Description 40 VA transformer AT140D1046 Capacity protector DATS C7735A1000 Round static pressure regulator damper 7 SPRD 8 SPRD 9 SPRD 10 SPRD 12 SPRD 14 ...

Page 4: ...to call for heat 1 Zone 1 damper is open Zone 1 LED on EMM 3 is green 2 Zones 2 and 3 dampers are closed Zones 2 and 3 LED on EMM 3 are off 3 Heating equipment is activated SYSTEM LED is red 4 Continue wiring the system CAUTION Voltage Hazard Can cause electrical shock or equipment damage Disconnect power before continuing installation 7 Connect Zone 2 thermostat to EMM 3 8 Reconnect power to EMM ...

Page 5: ...re continuing installation 15 Reconnect power to EMM 3 16 Check out fan operation a Set Zone 1 thermostat fan switch to On and Zones 2 and 3 thermostats to Auto b Zone 1 damper is open Zone 1 LED on EMM 3 is green c Zones 2 and 3 dampers are closed Zones 2 and 3 LED on EMM 3 are off d Fan equipment is activated SYSTEM LED is off e Repeat procedure for zones 2 and 3 Continue wir ing the system CAUT...

Page 6: ...wered power stealing or some electromechanical thermostats EQUIPMENT Discharge Air Temperature Sensor See C7735 Installation Instructions for further information ZONEMAX R C ZMS ZMS Heating Transformer Cooling Transformer Cool Relay Heat Relay Fan Relay This diagram shows the typical single stage equipment thermostat and damper motor connections For specific wiring for other thermostats damper mot...

Page 7: ...pers close Panel calls for heat Heat is delivered only in zone 1 When another zone calls for heat while zone 1 is calling that zone damper opens For electric heat applications use thermostat that calls for fan with all calls for heat Damper Zone1 M4 Zones 2 and 3 M6 Panel W heat ZONE 1 ENDS CALL FOR HEAT SYSTEM orange Thermostat None System enters Purge mode Damper s from zone 1 remains open all o...

Page 8: ...1 2 minutes and more than 10 F 12 C temperature rise the panel returns to Cool mode if call still exists delivering cooling to zone 1 and any other zone calling for cool Damper Zone 1 M4 Zones 2 and 3 M6 Panel G fan AFTER BOOT BUTTON IS PRESSED SYSTEM orange Panel G fan System enters Purge mode for 2 1 2 minutes Dampers to all zones open See Purge mode Dampers M4 PURGE OVERRIDE BUTTON IS PRESSED N...

Page 9: ...THE THERMOSTAT CALLING FOR COOL IS THERE CONTINUITY AT RC Y ON THE EQUIPMENT CONTACTS OF THE EMM PANEL NO NO NO THE THERMAL FUSE HAS TRIPPED REMOVE THE R OR C TRANSFORMER POWER WIRE FROM THE PANEL FOR 15 SECONDS AND ALLOW THE FUSE TO RESET TAKE THE THERMOSTAT AND DAMPER WIRES OFF FROM EACH ZONE BEFORE YOU RE ATTACH THE R OR C WIRE IS THERE VOLTAGE AT R M1 OR R C ON ALL OF THE ZONES IS THERE 24 VAC...

Page 10: ...AND ALLOW THE FUSE TO RESET TAKE THE THERMOSTAT AND DAMPER WIRES OFF FROM EACH ZONE BEFORE YOU RE ATTACH THE R OR C WIRE IS THERE VOLTAGE AT R M1 OR R CON ALL OF THE ZONES IS THERE 24 VAC AT W C ON THE THERMOSTAT DO YOU HAVE A DATS HOOKED TO THE PANEL NO YES YES YES YES JUMPER THE R WIRE TO THE W WIRE ON THE THERMOSTAT IF THE HEAT LIGHT COMES ON YOU HAVE A BAD THERMOSTAT REPLACE THERMOSTAT IF YOU ...

Page 11: ...EMM 3 ELECTRONIC MINIZONE PANEL 11 68 3041 2 ...

Page 12: ...w honeywell com yourhome Automation and Control Solutions Honeywell Honeywell Limited Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 EMM 3 ELECTRONIC MINIZONE PANEL ...

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