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MINIPEEPER® ULTRAVIOLET FLAME DETECTORS

60-2026—10

10

Fig. 10. Measuring microamp flame signal.

The R7749B and R7849A,B Amplifiers used with the 
Honeywell BCS 7700 and 7800 SERIES controls, 
respectively, have a dc voltage flame signal output.

For the R7749B Amplifier, a volt-ohmmeter with a zero to 5 or 
10 Vdc scale and a minimum sensitivity of 20,000 volts/ohm is 
suggested.

For the R7849A,B Amplifiers used with the 7800 SERIES 
controls, a volt-ohmmeter with a zero to 5 or 10 Vdc scale and 
a minimum sensitivity of one megohm/volt is recommended, 
(see Fig. 12).

Fig. 11. Measuring flame signal voltage 

of 7800 SERIES controls.

Measure the flame signal voltage as illustrated in Figs. 12 
and 13. Be careful to connect the positive meter lead to the 
positive (+) amplifier jack and the negative meter lead to the 
negative (-) amplifier jack (BCS 7700) or the (-Com) jack for  
a 7800 SERIES control. If the BCS 7700 and Series 7800 
controls have the optional Keyboard Display Module, a zero 
to five Vdc reading will be displayed on the module.

Move the flame detector and sight pipe (if not permanently 
attached to the burner/boiler) to view the flame from various 
positions. Allow a few seconds for the meter reading to 
stabilize. A maximum steady microamp or voltage reading is 
desirable. The flame signal must be above the minimum 
acceptable level for the flame safeguard control and 
associated amplifier as indicated in Table 1.

Measure the flame signal for the pilot alone, the main burner 
flame alone, and both together (unless monitoring pilot only 
when using an intermittent pilot or supervising the main flame 
only when using direct spark ignition). Also, measure the 
flame signal at low and high firing rates and while modulating 
(if applicable).

With the flame detector in its final position, all flame signals 
must be steady with a current/voltage value as indicated in 
Table 1. If the minimum signal cannot be obtained or is 
unstable, refer to Troubleshooting, page 10.

Pilot Turndown Test

If the detector is used to prove a pilot flame before the main 
fuel valve can be opened, perform a Pilot Turndown Test. 
Follow the procedures in both the Instructions for the 
appropriate flame safeguard control, and in the burner 
manufacturer's instructions.

Fig. 12. Measuring the BCS 7700 flame signal voltage.

W136A VOLT-
OHMMETER

W136A SELECTOR
SWITCH

196146  METER
CONNECTOR 
PLUG

PLUG

PLUG-IN FLAME 
SIGNAL AMPLIFIER

FLAME SIGNAL 
METER JACK

RED CONNECTOR

BLACK CONNECTOR

BLACK (–) METER LEAD

RED (+)
METER 
LEAD

M6532A

NEGATIVE (-)
METER LEAD

POSITIVE (+)
METER LEAD

ONE
MEGOHM/VOLT
METER

M7382

RESET
BUTTON

PROGRAM
MODULE

20,000
VOLT-
OHMMETER

BCS 7700 CHASSIS MODULE FOOTMOUNT

METER
PROBES

FLAME
AMPLIFER

M7860

Summary of Contents for Minipeeper C7027A

Page 1: ...nting on a one inch sight pipe C7035A housing meets Underwriters Laboratories Inc requirements for rain tightness and complies with NEMA enclosure standards types 4 and 4X C7044A mounts with a two screw bracket The UV sensor tube is enclosed in a stainless steel housing C7044A has the capability of side or end viewing in flame monitoring applications Because of their compact size the C7027A and C7...

Page 2: ... rated for 221 F 105 C C7027A1064 has 24 ft 7 32 m leadwires Rear of detector has a clamp type connector for 1 2 in flexible metallic conduit Models are available with 1 2 in internally threaded spud connector instead of the clamp C7027A1114 has 44 in 1 118 m leadwires and 22 in 558 mm flexible conduit Dimensions See Fig 1 Replacement Part 129685 Flange Gasket NOTE The ultraviolet radiation sensin...

Page 3: ...ls C7027A1056 C7035A1049 C7035A1064 Accessory 118367A Swivel Mount provides adjustable positioning of the C7027A or C7035A Fig 3 Installation dimensions of C7044A in in mm C7044A Minipeeper Ultraviolet Flame Detector Flame Detection Housing has two openings to permit either side or end viewing Side viewing is 1 8 as sensitive as end viewing Mounting Bracket included in 4074BVK Bag Assembly secured...

Page 4: ... hours of continuous use within the flame detector s specified ambient temperature and voltage ratings Wearout of an ultraviolet radiation sensing tube results in failure of the UV sensor to properly discriminate between flame conditions The C7027A C7035A and C7044A Flame Detectors should only be used on burners that cycle on off periodically or in the absence of cycling are periodically checked f...

Page 5: ...ng the axis of the pilot flame The smallest pilot flame that can be sighted must be capable of igniting the main burner see Pilot Turndown Test page 9 2 Main flame only Sighting must be at the most stable part of the flame for all firing rates 3 Pilot and main flame Sighting must be at the junction of both flames Other Radiation Sources Sensed By The UV Detector Examples of radiation sources other...

Page 6: ...prayed on the body of the detector use a C7035A Internal threads in its base permit the use of waterproof flexible conduit for this type of application Prepare Hole In Wall Of Combustion Chamber Cut a hole of the proper diameter for the sight pipe in the wall of the combustion chamber at the selected location Flare the hole to leave room for small adjustments of the sighting angle The taper of the...

Page 7: ...separately onto the sight pipe before mounting the detector Fig 6 Mounting a C7027A or C7927A on a combustion chamber viewed from above C7035A mounting is similar Fig 7 Mounting dimensions of 136733 Heat Block in in mm Mounting a C7044A On a Blast Tube Fig 9 The C7044 is designed to be mounted on the blast tube of a burner The exact location should be determined by the burner manufacturer Contact ...

Page 8: ...properly supervise the combustion flame 1 Disconnect power supply before beginning installation to prevent electrical shock and equipment damage All wiring must comply with applicable electrical codes ordinances and regulations Use NEC Class 1 wiring 2 If the leadwires are not long enough to reach the terminal strip or wiring subbase make the required splices in a junction box 3 If splicing is nec...

Page 9: ...al location or before tightening the C7044A clamp screw complete both the adjustments and checkout tests that follow and any required by the burner manufacturer Uv Sensor Tube Test NOTE For initial burner lightoff consult the burner manufacturer instructions or the instructions for the flame safeguard control During the initial burner lightoff make sure the flame safeguard control starts i e the l...

Page 10: ... or voltage reading is desirable The flame signal must be above the minimum acceptable level for the flame safeguard control and associated amplifier as indicated in Table 1 Measure the flame signal for the pilot alone the main burner flame alone and both together unless monitoring pilot only when using an intermittent pilot or supervising the main flame only when using direct spark ignition Also ...

Page 11: ... the leads on the Q624 or Q652 Response to Other Ultraviolet Sources Some sources of artificial light produce small amounts of ultraviolet radiation Under certain conditions an ultraviolet detector will respond to them as if it is sensing a flame Do not use an artificial light source to check the response of an ultraviolet detector To check for proper flame detector operation test for flame failur...

Page 12: ...ll of the combustion chamber and the detector c add a shield or screen to reflect radiated heat away from the detector or d add cooling refer to Sight Pipe Ventilation page 6 4 Remove the detector and clean the viewing window with a soft clean cloth 5 Clean the inside of the sight pipe if one is used before reinstalling the detector 6 If the flame signal continues to be too low replace the plug in...

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