Honeywell Kromschroder TC 1 Operating Instructions Manual Download Page 9

GB-9

D

GB

F

NL

I

E

 ?  

1
2

Power

 yellow and permanently lit?

 !  

Safety interlock input signal is interrupted, no 
voltage at terminal 5. The tightness test is still 
being carried out. No enable signal is issued to 
the automatic burner control unit.

 • 

 Check safety interlocks.

 !  

Fuse F2 defective.

 •  

Replace fuse F2, see page 9 (Replacing the 
fuse).

 ?  

1
2

Power

 yellow and flashing?

 !  

Permanent remote reset. The remote reset signal 
has been active for more than 10 s.

 •  

The warning signal is cancelled once the remote 
reset signal to terminal 11 has been removed.

 ?  

1
2

Power

 red and permanently lit?

 !  

Incorrect jumper/DIP switch setting.

 •  

Correct jumper and DIP switch setting, see 
pages  7 (Setting measurement time tM) 
and  6 (Setting the test instant). Then press 
the reset button.

 !  

Internal error.

 •  

Remove the unit and return it to the manufacturer 
for inspection.

 ?  

1
2

Power

 red and flashing?

 !  

Too frequent burner start commands. The TC 
performs a fault lock-out. The start commands 
are limited to 5 x in 15 minutes.

 

As long as this limit is not exceeded, another 

start-up attempt is possible after three further 
minutes. If a tightness test is completed, the 
counter which limits the number of start com-
mands is reset.

 •  

Then press the reset button.

 !  

Too many remote resets. More than 5 resets 
have been conducted within the last 15 minutes, 
either automatically or manually.

 !  

Consecutive fault caused by a previous fault 
whose actual cause has not been remedied.

 •  

Pay attention to previous fault messages.

 •  

Remedy cause. Then press the reset button.

 ?  

1
2

Power

 or 

1
2

Power

 red and permanently lit?

 !  

The valve is leaking. The TC performs a fault 
lock-out.

 •  

Replace the valve.

 !  

Wiring of the TC to the valves is faulty.

 •  

Start the program and observe the interspace 
pressure p

z

. The pressure must change during 

the TEST phase. Check the wiring.

 !  

Inlet pressure p

u

 < 10 mbar.

 •  

Provide the min. inlet pressure of 10 mbar.

 !  

Interspace pressure p

z

 cannot be reduced.

 •  

The volume downstream of the valve on the 
burner side must be 5 times higher than the 
volume between the valves and atmospheric 
pressure must prevail.

 !  

The measurement time t

M

 is too long.

 •  

Readjust t

M

, see page  7 (Setting measure-

ment time tM).

 ?  

1
2

Power

 and 

1
2

Power

 red and permanently lit?

 !  

During the tightness test, the TC has determined 
that inlet valve 1 and outlet valve 2 have been 
reversed (fault lock-out).

 • 

 Check the wiring. Then press the reset button.

 ?  No LED lit even though mains voltage ap-

plied?

 !  

Fuse F1 defective.

 •  

Replace fuse F1, see page 9 (Replacing the 
fuse).

Replacing the fuse

 

The fuses F1 and F2 can be removed for in-

spection.

 

Insert a screwdriver into the opening in the con-
tact guard to prise out the fuse.

  

 Disconnect the TC from the electrical power 

supply.

 

Before opening the unit, the fitter should ground 
himself.

  

 Unscrew the housing cover.

  

 Remove fuse F1 or F2.

 4 

 Check function of fuse.

 5 

 Replace the defective fuse.

 

When replacing the fuse, use only the approved 
fuse type, see page 10 (Technical data).

 

Restart the TC, see page 8 (Commissioning).

Maintenance

Tightness controls TC require little servicing. We rec-

ommend carrying out a function check once a year 
or twice a year in the case of biogas.

Summary of Contents for Kromschroder TC 1

Page 1: ... Electrical interventions may only be carried out by qualified electricians Conversion spare parts All technical changes are prohibited Only use OEM spare parts Changes to edition 08 17 The following chapters have been changed Installation Wiring Certification Contents Operating instructions D GB GB 1 03251469 Translation from the German 2018 Elster GmbH Edition 04 18 Tightness control TC 1 TC 2 T...

Page 2: ...2 3 For attachment to valVario For attachment to CG For quick opening individual valves For quick or slow opening valves R N With Rp internal thread With NPT internal thread 05 pu max 500 mbar W Q K Mains voltage 230 V AC 50 60 Hz 120 V AC 50 60 Hz 24 V DC W Q K Control voltage 230 V AC 50 60 Hz 120 V AC 50 60 Hz 24 V DC Part designations TC 1C TC 1V 2 1 1 4 2 3 1 TC 1V 2 Connectors 3 5 x M16 cabl...

Page 3: ...h masonry Minimum clearance 20 mm 0 78 Use the O rings supplied In the case of very large test volumes VP an installed relief line should be of nominal size 40 to allow for the discharge of the test volume VP 1 Disconnect the system from the electrical power supply 2 Shut off the gas supply 4 3 5 The O rings must be inserted in the connectors of the TC Mounting TC 1V to valVario controls The solen...

Page 4: ...mpensate the distance to the valve housing pu Only use approved sealing material to seal the pipe connections 250 Ncm pu 6 7 8 10 11 9 Connect the interspace pressure connection pz on the adapter plate to the space between the valves using a 12 x 1 5 or 8 x 1 pipe pz pz Ensure that connections pu and pz on the TC and adapter plate are not reversed 250 Ncm pu pz 6 7 8 10 11 Mounting TC 3 Connect th...

Page 5: ...of the connection cable see page 10 Technical data CAUTION Please observe the following to ensure that the unit is not damaged during operation Avoid voltage and current peaks It is recommen ded to equip connected valves with a protective circuit in accordance with the manufacturer s instructions 1 Disconnect the system from the electrical power supply 2 Shut off the gas supply Before opening the ...

Page 6: ...unit from the electrical power supply Before opening the unit the fitter should ground himself 2 Unscrew the housing cover 3 Set the test instant to Mode 1 2 or 3 Mode 1 tM 5s 10s 15s 20s 25s 30s Mode 1 test before burner start up with incom ing thermostat start up signal ϑ factory setting Mode 1 tM 5s 10s 15s 20s 25s 30s Mode 2 test after burner run when the thermo stat start up signal ϑ drops an...

Page 7: ...e VP 10 of maximum flow rate Qmax 1 Determine measurement time tM Measurement times tM for V1 and V2 tM s 2 5 x pu mbar x VP l QL l h The entire test period is made up of the meas urement times tM of both valves and the fixed opening time tL of both valves together tP s 2 x tL 2 x tM Values for valve and pipe volume L VP VV L x VR VP V1 V2 Valves Valve volume VV l Nomi nal size DN Pipe volume VR l...

Page 8: ...ntested valves the LEDs 1 2 Power and 1 2 Power are yellow There is mains voltage at terminal 1 and renewed test after switching off the voltage to terminal 10 thermostat start up signal ϑ During the test the 1 2 Power or 1 2 LED flashes yellow The 1 2 Power and 1 2 Power LEDs are green Both valves are tight Mode 1 or Mode 3 the enable signal is issued via terminal 6 when voltage is applied to ter...

Page 9: ...emedy cause Then press the reset button 1 2 Power or 1 2 Power red and permanently lit The valve is leaking The TC performs a fault lock out Replace the valve Wiring of the TC to the valves is faulty Start the program and observe the interspace pressure pz The pressure must change during the TEST phase Check the wiring Inlet pressure pu 10 mbar Provide the min inlet pressure of 10 mbar Interspace ...

Page 10: ...5 WC Measurement time tM 5 to 30 s adjustable Set at the factory to 30 s Medium and ambient temperatures 20 to 60 C 4 to 140 F No condensation permitted Long term use in the upper ambient temperature range accelerates the ageing of the elastomer materials and reduces the service life Storage temperature 20 to 40 C 4 to 104 F Max installation altitude 2000 m AMSL Mechanical data Length of connectio...

Page 11: ...isposed of in ac cordance with local regulations Disposal Components are to be disposed of separately in accordance with local regulations Certification Declaration of conformity We the manufacturer hereby declare that the prod uct TC 1 3 with product ID No CE 0085CS0076 complies with the requirements of the listed Directives and Standards Directives 2014 35 EU LVD 2014 30 EU EMC Regulation EU 201...

Page 12: ...stoms Union SIL PL For systems up to SIL 3 pursuant to EN 61508 Pursuant to EN ISO 13849 1 Table 4 TC 1 TC 2 and TC 3 can be used up to PL e Safety specific characteristic values Mains and control voltage 120 V AC 230 V AC Diagnostic coverage DC 91 4 Mean probability of danger ous failure PFHD 17 3 x 10 9 1 h Mains voltage 120 V AC 230 V AC control voltage 24 V DC Diagnostic coverage DC 91 3 Mean ...

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