Honeywell Kromschroder TC 1 Operating Instructions Manual Download Page 6

GB-6

D

GB

F

NL

I

E

Connection diagram for TC 

 

The tightness test is carried out with the auxiliary 

valves installed on TC 3 (pre-wired). The terminals 
for the valve inputs remain vacant.

Mains voltage and control voltage: 
24 V DC/120 V AC/230 V AC

Mains voltage: 120 V AC/230 V AC, 
control voltage: 24 V DC

Finishing the wiring

9

Tightness test

 

All new connections between the valve and the 

TC must be checked for tightness.

  

  Pressurize the system. Do not exceed the maxi-

mum inlet pressure.

  

 Soap off pipe connections.

Setting the test instant

 

The test instant (MODE) can be set using two 

DIP switches.

  

 Disconnect the unit from the electrical power 

supply.

 

Before opening the unit, the fitter should ground 
himself.

  

 Unscrew the housing cover.

  

 Set the test instant to Mode 1, 2 or 3.

Mode 1

t

M

5s

10s

15s

20s

25s

30s

 

Mode 1: test before burner start-up with incom-
ing thermostat/start-up signal 

ϑ

 (factory setting).

Mode 1

t

M

5s

10s

15s

20s

25s

30s

 

Mode 2: test after burner run when the thermo-
stat/start-up signal 

ϑ 

drops and after switching 

on the mains voltage.

 

The tightness test also starts after a reset.

Mode 2

 

Mode 3: test with incoming thermostat/start-up 
signal 

ϑ

 before burner start-up and when the 

thermostat/start-up signal 

ϑ

 

drops after burner 

run.

Mode 3

 

Invalid switch setting: no function. The 

1
2

Power

 LED 

is permanently red, see page 8 (Assistance 
in the event of malfunction).

 

Continue on page  7 (Setting measurement 
time tM).

Summary of Contents for Kromschroder TC 1

Page 1: ... Electrical interventions may only be carried out by qualified electricians Conversion spare parts All technical changes are prohibited Only use OEM spare parts Changes to edition 08 17 The following chapters have been changed Installation Wiring Certification Contents Operating instructions D GB GB 1 03251469 Translation from the German 2018 Elster GmbH Edition 04 18 Tightness control TC 1 TC 2 T...

Page 2: ...2 3 For attachment to valVario For attachment to CG For quick opening individual valves For quick or slow opening valves R N With Rp internal thread With NPT internal thread 05 pu max 500 mbar W Q K Mains voltage 230 V AC 50 60 Hz 120 V AC 50 60 Hz 24 V DC W Q K Control voltage 230 V AC 50 60 Hz 120 V AC 50 60 Hz 24 V DC Part designations TC 1C TC 1V 2 1 1 4 2 3 1 TC 1V 2 Connectors 3 5 x M16 cabl...

Page 3: ...h masonry Minimum clearance 20 mm 0 78 Use the O rings supplied In the case of very large test volumes VP an installed relief line should be of nominal size 40 to allow for the discharge of the test volume VP 1 Disconnect the system from the electrical power supply 2 Shut off the gas supply 4 3 5 The O rings must be inserted in the connectors of the TC Mounting TC 1V to valVario controls The solen...

Page 4: ...mpensate the distance to the valve housing pu Only use approved sealing material to seal the pipe connections 250 Ncm pu 6 7 8 10 11 9 Connect the interspace pressure connection pz on the adapter plate to the space between the valves using a 12 x 1 5 or 8 x 1 pipe pz pz Ensure that connections pu and pz on the TC and adapter plate are not reversed 250 Ncm pu pz 6 7 8 10 11 Mounting TC 3 Connect th...

Page 5: ...of the connection cable see page 10 Technical data CAUTION Please observe the following to ensure that the unit is not damaged during operation Avoid voltage and current peaks It is recommen ded to equip connected valves with a protective circuit in accordance with the manufacturer s instructions 1 Disconnect the system from the electrical power supply 2 Shut off the gas supply Before opening the ...

Page 6: ...unit from the electrical power supply Before opening the unit the fitter should ground himself 2 Unscrew the housing cover 3 Set the test instant to Mode 1 2 or 3 Mode 1 tM 5s 10s 15s 20s 25s 30s Mode 1 test before burner start up with incom ing thermostat start up signal ϑ factory setting Mode 1 tM 5s 10s 15s 20s 25s 30s Mode 2 test after burner run when the thermo stat start up signal ϑ drops an...

Page 7: ...e VP 10 of maximum flow rate Qmax 1 Determine measurement time tM Measurement times tM for V1 and V2 tM s 2 5 x pu mbar x VP l QL l h The entire test period is made up of the meas urement times tM of both valves and the fixed opening time tL of both valves together tP s 2 x tL 2 x tM Values for valve and pipe volume L VP VV L x VR VP V1 V2 Valves Valve volume VV l Nomi nal size DN Pipe volume VR l...

Page 8: ...ntested valves the LEDs 1 2 Power and 1 2 Power are yellow There is mains voltage at terminal 1 and renewed test after switching off the voltage to terminal 10 thermostat start up signal ϑ During the test the 1 2 Power or 1 2 LED flashes yellow The 1 2 Power and 1 2 Power LEDs are green Both valves are tight Mode 1 or Mode 3 the enable signal is issued via terminal 6 when voltage is applied to ter...

Page 9: ...emedy cause Then press the reset button 1 2 Power or 1 2 Power red and permanently lit The valve is leaking The TC performs a fault lock out Replace the valve Wiring of the TC to the valves is faulty Start the program and observe the interspace pressure pz The pressure must change during the TEST phase Check the wiring Inlet pressure pu 10 mbar Provide the min inlet pressure of 10 mbar Interspace ...

Page 10: ...5 WC Measurement time tM 5 to 30 s adjustable Set at the factory to 30 s Medium and ambient temperatures 20 to 60 C 4 to 140 F No condensation permitted Long term use in the upper ambient temperature range accelerates the ageing of the elastomer materials and reduces the service life Storage temperature 20 to 40 C 4 to 104 F Max installation altitude 2000 m AMSL Mechanical data Length of connectio...

Page 11: ...isposed of in ac cordance with local regulations Disposal Components are to be disposed of separately in accordance with local regulations Certification Declaration of conformity We the manufacturer hereby declare that the prod uct TC 1 3 with product ID No CE 0085CS0076 complies with the requirements of the listed Directives and Standards Directives 2014 35 EU LVD 2014 30 EU EMC Regulation EU 201...

Page 12: ...stoms Union SIL PL For systems up to SIL 3 pursuant to EN 61508 Pursuant to EN ISO 13849 1 Table 4 TC 1 TC 2 and TC 3 can be used up to PL e Safety specific characteristic values Mains and control voltage 120 V AC 230 V AC Diagnostic coverage DC 91 4 Mean probability of danger ous failure PFHD 17 3 x 10 9 1 h Mains voltage 120 V AC 230 V AC control voltage 24 V DC Diagnostic coverage DC 91 3 Mean ...

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