Honeywell IPC5000 Installation Manual Download Page 101

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Industrial Measurement & Control

Honeywell Pte LTD
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Summary of Contents for IPC5000

Page 1: ...IPC5000 Universal Programmable Controller Installation Manual 57 77 25 19 ...

Page 2: ...emedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may be changed without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the H...

Page 3: ...red in any form fully or partially without a prior consent from Honeywell The content of this manual can be modified without prior notice 5 Please contact Honeywell if you have any questions or queries regarding this manual Thank you for purchasing IPC5000 Universal Programmable Controller This manual describes how to install and use IPC5000 To optimize the control solutions for furnaces environme...

Page 4: ...e user to the product manual for additional information This symbol appears next to required information in the manual WARNING PERSONAL INJURY Risk of electrical shock This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 Vdc may be accessible Failure to comply with these instructions could result in death or serious injury Prote...

Page 5: ... if the product is damaged after you unpack it contact Honeywell Name Model number Quantity Remarks Main frame IPC5000 1 Refer to the Section 5 Model Number Interpretation Installation bracket 10 03057 4 CD for installation 1 PC Software Setup program PC Software User Manual English PC Software Install Manual English PC Software User Manual Korean PC Software Install Manual Korean IPC5000 User Man...

Page 6: ...r terminal 26 3 Configuration 27 3 1 Screen configuration 27 3 2 Configuration screen 28 3 3 AI SET screen 29 3 4 PWM set Screen 35 3 5 AO SET screen 37 3 6 DIO status screen 40 3 7 RANGE SET screen 45 3 8 OFFSET screen 47 3 9 Compensation set screen 48 3 10 EVENT SET 50 3 11 MODE Event set screen 53 3 12 ALARM EVENT SET screen 56 3 13 CONTROL SET screen 60 3 14 PID ZONE SET screen 63 3 15 PID CON...

Page 7: ...3 20 NETWORK SET Screen 79 3 21 INITIALIZE screen 80 4 Specification 82 5 Model Number Interpretation 90 ...

Page 8: ...ion table of External switch input Digital input 23 Table 3 6 1 Defaults of compensation 48 Table 3 11 1 Mode Event information 53 Table 3 11 2 DO information assigned by REGISTRATION number 55 Table 3 12 1 Alarm Event Flowchart 58 Table 3 12 2 Alarm Event On Off Operation Algorithm 59 Table 3 21 1 Initial PID parameter list 81 ...

Page 9: ...s Communications Option Connections 5 Wire shield 19 Fig 2 8 1 Rear Terminal 26 Fig 3 1 1 Screen switch block 27 Fig 3 1 2 Main menu screen 28 Fig 3 2 1 SETUP Configuration 28 Fig 3 3 1 AI SET Screen 29 Fig 3 3 2 SENSOR TYPE SELECTS 29 Fig 3 4 1 a Outputs Assigning block diagram IPC5000D 33 Fig 3 4 1 b Outputs Assigning block diagram IPC5000S 34 Fig 3 4 2 PWM SET screen IPC5000S 35 Fig 3 4 4 Pulse...

Page 10: ... 3 14 1 PID ZONE SET screen 63 Fig 3 15 1 PID Const set 67 Fig 3 16 1 PID SET screen 69 Fig 3 17 1 SYSTEM SET screen 71 Fig 3 17 2 Fix Control Operation when SP Tracking On and JC 2 72 Fig 3 17 3 Fix Control Operation when SP Tracking Off and JC 2 72 Fig 3 18 1 Trouble and Tune Lock Setting Screen 75 Fig 3 18 2 Trouble Message Window 76 Fig 3 18 3 Trouble Message List 76 Fig 3 18 4 MON SUB Screen ...

Page 11: ...us and Asynchronous mode Synchronous depending on TIME each loop Asynchronous mode independent on time each loop z 1 or Up to 2 loops including Proportional Integral Derivative PID ON OFF and Heating Cooling control z Auto tuning for each control loop and automatic tuning for all zones Max 8 zones z Up to 36 different selection for 2 analog inputs z 2 universal control output Voltage pulse Current...

Page 12: ...re temperature exceed 50 C 122 F z Place exposed to direct sunlight z Outdoors z Places exposed to corrosive or flammable gases z Place with dust salinity iron powder and other conductible substandes and organic solvents z Places with a sub zero temperature below 0 z Places susceptible to vibration and shock z Places with humidity of over 85 z Places with abrupt temperature changes that cause dewd...

Page 13: ...main frame 6 Select a flat installation panel with no curves 7 If you want to use the product after having kept it in temperatures below 0 allow it to warm up for at least 30 minutes at room temperature by connecting the power supply Otherwise there is a risk of damaging the product 8 Before you clean the IPC5000 disconnect the IPC5000 from the site AC source Clean your IPC5000 with a soft cloth d...

Page 14: ...nel cutout 02 0 5 0 303 7 5 185 02 0 5 0 744 4 5 120 Unit inch mm Install the IPC5000 in a location where the lower panel is not exposed to temperatures that exceed the operating temperature range 0 to 50 C Make sure that the temperatures above and below the controller meet specified requirements ...

Page 15: ... 5 z Dimensions Unit inch mm 717 7 0 196 157 5 0 131 539 5 7 140 512 0 0 13 685 4 0 119 ...

Page 16: ... 6 2 4 Installation of fixed brackets Fig 2 4 1 Installation of fixed brackets Top Right Left Bottom Hole for installing fixed brackets ...

Page 17: ...the holes z Tighten the screw to secure the case against the panel Torque for clamping screws is 3 5 kg cm 28 49 N cm 42 70 oz in You may install the two brackets to the right or to the left or at the top and the bottom The case must be installed with 4 fixed brackets in case IP65 level is required for the front protection Two for the top and bottom and two for both right and left sides WARNING Ma...

Page 18: ...h tube If the IPC5000 is mounted in a location subject to noticeable vibration or impact be sure to use round crimp style solderless wire connectors to prevent lines from becoming disconnected from the terminals The terminal screws shall be tightened to 12 lb in 5 kg cm 49 N cm torque Be careful not to allow any of the crimp style solderless wire connectors to touch adjacent terminals or connector...

Page 19: ...ht in Fig 2 5 2 z Screw M3 0 z Wire No 22 to 16AWG Wiring Rules and Recommendations In general stranded copper wire should be used for non thermocouple electrical connections Twisted pair wiring with shielded cable will improve noise immunity if wire routing is suspect Wire Gage The recommended minimum wire size for connections is as follows Wire Gauge Wire Application 20 DC current and voltage fi...

Page 20: ...m2 copper conductor is recommended Control Alarm Circuit Wiring The insullation of wires connected to the Control Alarm terminals shall be rated for the highest voltage involved Extra Low Voltage ELV wiring input current output and low voltage Control Alarm circuits shall be separated from HAZARDOUS LIVE 30 Vac 42 4 Vpeak or 60 Vdc wiring Terminal Block Style The terminal block is available in the...

Page 21: ...ical noise and transients that may adversely affect the system supplementary bonding of the controller enclosure to a local ground using a No 12 4 mm2 copper conductor is recommended CAUTION To prevent product damage and failure do not connect power supply cable to PE terminal WARNING Make sure that wiring to the main power supply is disconnected from the site AC source before installing wiring 10...

Page 22: ... Resistance Temperature Detector input Input 1 Input 2 9 11 13 10 12 14 DC voltage or current input Input 1 Input 2 Volt or Milliampere source Volt or Milliampere source 15 16 Input 3 Volt or Milliampere source Be careful to connect the input polarities correctly 9 11 13 10 12 14 Thermocouple input Input 1 Input 2 Be careful to connect the input polarities correctly ...

Page 23: ...c Customer should size fuses accordingly Use Fast Blo fuses only Output 1 15 17 16 N C N O Relay load To terminal 16 or 15 Load Supply Power Output 2 19 18 20 N O N C Relay load To terminal 18 or 19 Load Supply Power Current outputs 4 20mA Output 1 1 2 Load Output 2 3 4 Load 4 to 20mA DC Load resistance Less than 600 Ω Voltage pulse outputs Output 2 3 4 SSR Output 1 1 2 SSR 1 to 22mA DC Open termi...

Page 24: ...7 8 9 10 11 12 13 14 1 1 2 3 5 4 6 7 8 9 11 10 12 13 14 DC 24V Load Load Load Load Load Load Load Load Load Load Load Load CAUTION Open collector output of IPC5000 is designed for 30VDC and less than 100mA When using a relay as a load use a relay for 24VDC 24 volt power supply needs supplied by user Supply should have a minimum current rating of 1 5A ...

Page 25: ... 15 5 Connection of Digital input Fig 2 7 5 Digital inputs Connections DI6 2 DI_COM 3 DI7 4 DI8 5 DI1 6 DI2 7 DI3 8 DI4 9 DI5 10 DI9 11 DI10 12 DI11 13 DI12 14 DI_COM 1 1 2 3 5 4 6 7 8 9 11 10 12 13 14 ...

Page 26: ...cation z 9 pin to 9 pin Fig 2 7 7 RS 232C communication 9 pin Connection In this 3 wire cable pin 2 and 3 should be crossed and pin 5 should be directly wired The length of the communication line between PC and IPC5000 should be 15m 49 2 ft or less Current outputs 4 20mA 5 7 6 8 AUX Output 3 AUX Output 4 Load Max 600Ω Load Max 600Ω 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 PC IPC5000 TXD TXD RXD RXD FG ...

Page 27: ...ble pin 2 and 3 should be connected directly and pin 5 should be directly wired to pin 7 The length of the communication line between PC and IPC5000 should be 15m 49 2 ft or less 1 2 3 4 5 6 7 8 9 PC IPC5000 TXD TXD RXD RXD FG FG 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 14 ...

Page 28: ...rotocol support Fig 2 7 9 RS422 485 Modbus Communications Option Connections 3 Wire shield 3 Wire Shielded SG SDB SDA RDB RDA MODBUS Master RX TX RX TX SG To other communication IPC5000 Maximum 31 120 Ohm Resistor on Last Leg 120 Ohm Resistor Do not run these lines in the same conduit as AC power Use shielded twisted pair cables ...

Page 29: ...Wire shield 5 Wire Shielded SG SDB SDA RDB RDA MODBUS Master RX RX SG To other communication IPC5000s Maximum 31 120 Ohm Resistor on Last Leg 120 Ohm Resistor TX TX 120 Ohm Resistor Do not run these lines in the same conduit as AC power Use shielded twisted pair cables ...

Page 30: ...tup of Ethernet port Setting parameter Range Remark Protocol Modbus TCP Fixed FP Type FPB FPLB FPBB FPL It is available for Universal Modbus only IP Address Default 192 168 0 2 GATE way Default 192 168 0 2 Sub net Default 255 255 255 0 Wiring For Ethernet Communication it should be used as followings Direct cable PC to HUB Output Input Remark Transmitt TX Cable 1 2 Cable 1 2 Receiving RX Cable 3 6...

Page 31: ...able 0 1 FS Pt1 200 0 500 0 328 0 932 0 0 1 FS Pt2 200 0 200 0 328 0 392 0 0 1 FS Pt3 100 0 150 0 148 0 302 0 0 1 FS Pt4 50 0 200 0 58 0 392 0 0 1 FS Pt5 40 0 60 0 40 0 140 0 0 2 FS Pt6 0 0 100 0 32 0 212 0 0 2 FS Pt7 0 0 300 0 32 0 572 0 0 1 FS RTD Pt100 JIS IEC Pt8 0 0 500 0 32 0 932 0 0 1 FS JPt1 200 0 500 0 328 0 932 0 0 1 FS JPt2 200 0 200 0 328 0 392 0 0 1 FS JPt3 100 0 150 0 148 0 302 0 0 1...

Page 32: ...0 1 FS K CA K5 0 0 1316 0 32 0 2400 0 0 1 FS J IC J 0 0 800 0 32 0 1472 0 0 1 FS R R 0 0 1600 0 32 0 2912 0 0 1 FS S S 0 0 1600 0 32 0 2912 0 0 1 FS B B 0 0 1800 0 32 0 3272 0 0 1 FS 4 0 FS at 0 to 260ºC 0 15 FS at 260 to 800ºC E CRC E 0 0 800 0 32 0 1472 0 0 1 FS T CC T 200 0 300 0 328 572 0 0 1 FS 0 3 FS at 200 to 45ºC N N 0 0 1300 0 32 2372 0 1 FS W1 W1 0 0 1200 0 32 2192 0 1 FS W2 W2 0 0 2300 ...

Page 33: ...ng edge SW4 Trouble input 1 SW5 Trouble input 2 SW6 Trouble input 3 ON status SW7 Channel selection NOTE 1 Trouble input 4 ON status SW8 SW9 SW10 SW11 SW12 Pattern selection NOTE 2 NOTE 1 Channel selection SW6 SW7 Description Remark ON ON Enabled both channel CH1 CH2 ON OFF Enabled CH1 but disabled CH2 OFF ON Enabled CH2 but disabled CH1 OFF OFF Disabled both channel CH1 CH2 These are available IP...

Page 34: ...F 9 OFF ON OFF OFF ON 10 OFF ON OFF ON OFF 11 OFF ON OFF ON ON 12 OFF ON ON OFF OFF 13 OFF ON ON OFF ON 14 OFF ON ON ON OFF 15 OFF ON ON ON ON 16 ON OFF OFF OFF OFF 17 ON OFF OFF OFF ON 18 ON OFF OFF ON OFF 19 ON OFF OFF ON ON 20 ON OFF ON OFF OFF 21 ON OFF ON OFF ON 22 ON OFF ON ON OFF 23 ON OFF ON ON ON 24 ON ON OFF OFF OFF 25 ON ON OFF OFF ON 26 ON ON OFF ON OFF 27 ON ON OFF ON ON 28 ON ON ON O...

Page 35: ...OM2 by a wire No Function No Function 1 2 3 4 5 RDA 6 RDB 7 SDA 8 9 RTD A mA V TC 10 RTD b 11 RTD B 12 RTD A mA V TC 13 RTD B 14 RTD B 15 Function 16 L 17 N 18 19 20 Input1 Input1 B Input2 Protective Earth Connect the PE to Chassis ground Main Power supply Terminal name 100Vac to 240Vac AUX Input mA V Input2 Output4 Input1 Output4 Input2 B Input3 Input3 Terminal name D sub connector 9 pin Output2 ...

Page 36: ...2 4 6 8 10 12 14 16 18 20 1 3 5 7 9 11 13 15 17 19 2 4 6 8 10 12 14 16 18 20 Digital Input Digital Output Analog I O RS 232C 1 MODBUS on Fig 2 9 1 indicates the OPTION part Models that do not select ModBus OPTION do not support ModBus communication 2 Ethernet on Fig 2 9 1 indicates the OPTION part Models that do not select Ethernet OPTION do not support Ethernet communication ...

Page 37: ...D zone SYSTEM SET SYS SET Set up of basic parts of IPC5000 Asynchronous Synchronous Language SP Tracking Time unit Ramp method Net Work communication set up TROUBLE Trouble message and Tune lock set up INITIAL Data initializing Version display INPUT AND EVENT SET RANGE PV and SP range set up Square root and Low cut set up OFFSET PV and SP offset set up Digital filter and Compensate Alarm event Inn...

Page 38: ...cond Fig 3 2 1 SETUP Configuration 1 Button 1 z Switch to PID PARAMETER and CONTROL setup screen 2 Button 2 z Switch to SYSTEM setup screen 3 Button 3 z Switch to INPUT PARAMETER EVENT setup screen 4 Button 4 z Switch to AI AO Control Output and DI DO Monitor screen MENU MONITOR GRAPH OPERATION PROGRAM EXTRA SET BRIGHT FIRST SECOND 2003 01 23 MENU 12 H 59 M CONFIGURATION PID AND CONTROL SET SYSTEM...

Page 39: ...ed and selected 1 2 CH2 Select Setup button z When button CH2 is pressed it is highlighted and selected 2003 01 23 CH1 EXIT 12 H 59 M UNIT 1 2 AI SET NON CH2 TYPE VOLT 2 2 1 1 2 1 DEC P 1 5 V 0 1 2 2 3 4 5 AI SET DI DO AO SET PWM SET LOW HIGH RANGE 0 0 100 0 1 2 LOW HIGH 3 3 SENSOR TYPE SELECT OK CANCEL VOLT VOLT 0 5V VOLT 1 5V AMP 0 20mA AMP 4 20mA Pt1 200 500 Pt2 200 200 0 10V 0 1 2 3 4 5 6 PAGE...

Page 40: ...put range Input type Input range code DEG C DEG F DCV1 0 10V 19999 20000 DCV2 0 5V 19999 20000 DC Voltage DCV3 1 5V 19999 20000 MA1 0 20mA 19999 20000 Linear DC Current MA2 4 20mA 19999 20000 Pt1 200 0 500 0 328 0 932 0 Pt2 200 0 200 0 328 0 392 0 Pt3 100 0 150 0 148 0 302 0 Pt4 50 0 200 0 58 0 392 0 Pt5 40 0 60 0 40 0 140 0 Pt6 0 0 100 0 32 0 212 0 Pt7 0 0 300 0 32 0 572 0 RTD Pt100 JIS IEC 00385...

Page 41: ...adjusted automatically according to the range of the selected sensor type 2 3 Dec P decimal point setup Places Decimal point indication z Decimal point of Thermocouple and RTD type is 0 2 Default 1 z Volt and mA type is from 0 3 Default 1 z If the sensor type is changed the decimal point is one 3 Sensor Select They are listed by sensor input type and setup range After pushing UP and DOWN arrow but...

Page 42: ...be changed according to decimal point and setting the scale range like the below table Maximum and Minimum scale 19999 20000 Scale is 0 to 1000 Decimal Point Low High Low High 0 19999 20000 0 1000 1 1999 9 2000 0 0 0 100 0 2 199 99 200 00 0 00 10 00 3 19 999 20 000 0 000 1 000 ...

Page 43: ...Oprn Collector Relay 1 NO NC 1 2 3 4 5 6 7 8 1 DO_COM1 2 DO1 Digital output 2 Open Collector 1 DO_COM1 3 DO2 15 NC 16 NO 17 COM Relay 2 NO NC 18 NC 19 NO 20 COM PWM1 PWM2 PWM3 PWM4 With Cycle Voltage Pulse Output PWM 1 PWM 2 PWM 3 PWM 4 Source Time Proportional Output Open Collector and Relay Output PWM 1 PWM 2 PWM 3 PWM 4 Source Time Proportional Output MV1 MV2 MV3 MV4 Control output Pulse Width ...

Page 44: ...put2 Aux Digital ourput 1 Open collector Relay 1 NO NC 1 2 3 4 1 DO_COM1 2 DO1 Digital ourput 2 Open collecotor 1 DO_COM1 3 DO2 15 NC 16 NO 17 COM Relay 2 NO NC 18 NC 19 NO 20 COM PWM1 PWM2 With Cycle time Voltage Pulse output PWM 1 PWM 2 Source Time Proportional output Open Collector and Relay Output PWM 1 PWM 2 Source MV1 MV2 Control output Pulse Width Modulation AO1 AO2 Analog 4 20mA 4 20mA out...

Page 45: ...lse output is set in Figure 3 4 2 a IPC5000D model b IPS5000S model Fig 3 4 2 PWM SET screen IPC5000S 1 PWM Pulse Width Modulation Channel Assign button it is highlighted and selected 2 Source set It is combo box to assign the source MV1 MV2 MV3 and MV4 for PWM If pushing the button 2 the combo box like figure 3 4 3 appears for the output selection and the output for assigning can be set 04 02 FRI...

Page 46: ...tput at Heat Cool MV4 Cooling control output for Loop Channel 2 Cooling control output at Heat Cool The sources for PWM of IPC5000D are MV1 MV2 MV3 and MV4 and they mean the outputs like below MV Description Addition Description MV1 Heating control output for Loop Channel 1 Heating control output at Heat Cool Heating control output at normal PID MV2 Cooling control output for Loop Channel 2 Coolin...

Page 47: ...5000D OPT Option Analog output Terminal number Analog I O Group Output Type Basic OPT Spec AO1 1 1 2 4 20mA Voltage Pulse Basic AO2 2 3 4 4 20mA Voltage Pulse Basic AO3 3 5 6 4 20mA OPT AO4 4 7 8 4 20mA OPT 2003 01 23 AO SET EXIT 12 H 59 M AO1 1 AO2 SOURCE MV1 OUT TYPE 4 20mA PWM AO3 AO4 AI SET DI DO AO SET PWM SET 2 3 4 LOW HIGH SCALE LOW HIGH 50 0 150 0 4mA 20mA 2003 01 23 AO SET EXIT 12 H 59 M ...

Page 48: ...our pulse outputs IPC5000 supports The MV1 MV2 MV3 and MV4 of IPC5000D and MV1 and MV2 of IPC5000S can be assigned to each pulse Refer to figure 3 4 1 and 3 4 2 for the assigning 3 OUT TYPE set Sets the output type to analog output terminal z Anlaog output channel 1 and 2 supports 4 20mA and Voltage pulse PWM and Anlaog output channel 3 and 4 only supports 4 20mA Analog output channel 3 and 4 is o...

Page 49: ...to figure 3 5 3 to adjust 4 20mA by setting scale value Exmaple of Figure 3 5 3 is same case with set value of figure 3 5 1 Note Low High Refer to next page for scale graph Fig 3 5 3 Current output scale adjustable graph 50 0 150 0 50 0 PV1 4 0 4 20mA Current output 20 0 12 0 PV1 SOURCE MV1 H MV1 H MV1 C PV1 SP1 DV1 SOURCE MV1 H MV1 H MV1 C Control output for heating of channel 1 Control output fo...

Page 50: ...tion Terminial number is 2 DI1 and 1 DI_COM of Digital input group RUN When the input of Digital input 1 is closed at the rising edge RUN status will 04 02 FRI 1 1 4 5 1 2 3 1 2 1 3 DI DO EXIT 14 38 33 RUN HOLD DI ADV PGM No 10 DO DO 02 DO 03 DO 04 DO 07 DO 08 DO 09 DO 12 DO 13 DO 14 DO 05 DO 10 DO 01 DO 06 DO 11 AI SET DI DO AO SET PWM SET Program No CH1 CH2 TRBL1 TRBL2 PWM PWM 04 02 FRI 1 1 4 5 ...

Page 51: ... Status ON ON Enabled both CHANNEL CH1 CH2 CH1 2 ON ON OFF Enabled CH1 but disabled CH2 CH1 ON OFF ON Enabled CH2 but disabled CH1 CH2 ON OFF OFF Disabled both CHANNEL CH1 CH2 CH1 2 OFF z Default Disable both channel Input CH1 2 is OFF Note When current Control mode is synchronous mode Figure 3 17 1 if either of DI6 or DI7 is ON the remote control of Digital inputs is available 3 TROUBLE Status In...

Page 52: ...OFF ON OFF ON OFF 0A 10 OFF ON OFF ON ON 0B 11 OFF ON ON OFF OFF 0C 12 OFF ON ON OFF ON 0D 13 OFF ON ON ON OFF 0E 14 OFF ON ON ON ON 0F 15 ON OFF OFF OFF OFF 10 16 ON OFF OFF OFF ON 11 17 ON OFF OFF ON OFF 12 18 ON OFF OFF ON ON 13 19 ON OFF ON OFF OFF 14 20 ON OFF ON OFF ON 15 21 ON OFF ON ON OFF 16 22 ON OFF ON ON ON 17 23 ON ON OFF OFF OFF 18 24 ON ON OFF OFF ON 19 25 ON ON OFF ON OFF 1A 26 ON ...

Page 53: ...n of PWM Control output or normal digital output You can set digital output 1 and 2 Open Collector output for Solid State Relay or Relay output DO13 and DO14 to PWM output IPC5000 has 4 PWM Pulse Width Modulation for Time Proportional output DO13 and DO14 mean Relay output terminals In order to set output type of digital output 1 2 DO13 or DO14 like figure 3 6 3 push the small box and figure 3 6 4...

Page 54: ...tput operation 2 PWM No Setup z When setting to PWM it is available It can be set to items as below z For DO1 and DO2 it is impossible to use EVENT output when it is configured a IPC5000D b IPC5000S Fig 3 6 5 Arranging PWM No of Digital output PWM DO 1 TYPE SET OK CANCEL NORMAL PW1 TYPE PWM NO 1 2 PW1 PWM NO PW1 PW2 PW3 PW4 PW1 PWM NO PW1 PW2 ...

Page 55: ...f sensor type 4 SP RANGE Display and Setup z Limits user s set input like Target Set Point of Fix control or Segment etc z If the sensor type in AI SET Section 3 3 is changed SP low high range also is changed to total range of the sensor type automatically z PV LOWER SP LOWER SP UPPER SP LOWER SP UPPER PV UPPER 5 Square Root computation extraction z Pressing function selection ON OFF button select...

Page 56: ...ge signals into flow rate signals Low Cut value range 0 0 5 0 value of Ch1 value of Ch2 Example Linear Voltage 0 0 10 0 Range 0 0 1000 0 1 Lowcut 0 1 0 01V limit if input value 1 0 0 1 1 0 X 1000 0 X 0 01V Y Range 1000 0 31 6 Æ PV input 10 X 10 01 0 10 X Y Range Low Cut point Output Y SR computed input SR Square Root INPUT X 0 0 5 0 Output Y is fixed by zero ...

Page 57: ...tion compensatory function for input Analog input z LIN Biasing is used to correct input values affected by sensor deterioration Apprx Approximation is used to obtain capacity measurement signals when input signals and required measurement signals do not have a linear relationship such as with spherical tank levels and capacities z When SET button is pressed screen switches to the specified method...

Page 58: ...nter value in Engineering units z Enters BIAS input standby status at the specified item position z Range LIN Bias 99 9 to 99 9 Default Refer to Table 3 6 1 APPRX 5 0 to 105 0 of input range Default Refer to Table 3 6 1 Table 3 6 1 Defaults of compensation LIN APPRX No CP set BIAS CP set BIAS 1 105 of Input range 0 0 5 of Input range 5 of Input range 2 10 105 of Input range 0 0 105 of Input range ...

Page 59: ...s a random slope at each Line Segment to calculate and display a PV signal y mx d d y intercept m slope of the line passing the two points CPn peak point Correction Point line segment break point Bn Compensation value for each peak points BIAS for Compensation Corrected value Input value B3 Bias Bn Bn 1 B2 B1 CPn CPn 1 CP3 CP2 CP1 B3 Bn 1 B2 Bn B1 CPn CPn 1 CP3 CP2 CP1 y mx d ...

Page 60: ...Y END HOLD ADV WAIT Auto Tune Manual FIX DOWN 41 60 MODE EVENT UP Program and Fix control Maker set area 61 80 ALARM Event Alarm event output Program and Fix control Maker set area NOTE 1 Mode and Alarm Event can assign the digital output number directly in the event set screen And Event OFF ON Time Event or PV Event can assign digital output number in the Fix Set screen or Segment set screen of p...

Page 61: ...gital output number 02 3 51 DOWN Event number in Figure 3 12 1 51 Mode DOWN Digital output number 03 4 11 PV Event PV ABS LOW CH 1 5 12 PV Event PV ABS LOW CH 2 6 21 PV Event SP ABS LOW CH 1 Set the event number like Figure 3 10 1 in Fix Set screen Refer to User manual 7 70 Alarm Event number in Figure 3 12 1 70 Digital output number 07 8 Not used 9 Not used 10 Not used 11 Not used 12 Not used Fig...

Page 62: ...S LOW CH 2 6 12 PV Event SP ABS LOW CH 1 Set the event number in segment No 0 of program No 0 like Figure 3 10 2 in Segment Edit screen Refer to User manual Event numbers are equal to 12 but the OP Point or Differential value can not same with each other 7 70 Alarm Event Event number in Figure 3 12 1 70 Digital output number 07 8 1 ON Event Event ON Refer to User manual 9 2 Time Event Set the even...

Page 63: ...M Description Remarks STOP When Program STOP Quit ON READY END BREAK TROUBLE ON RUN During RUN operating ON HOLD TUNE WAIT ON READY READY before operating the program ON END When Program or Fix timer is completed and the state is END ON TRBL When Trouble status occur ON HOLD When HOLD in process ON WAIT When the state us WAIT ON TUNE In Auto tuning ON 41 2003 01 23 EXIT 12 H 59 M MODE No MODE EVEN...

Page 64: ...ill reverse its display z OR Channel 1 and 2 operation is ON OFF according to OR Condition Example If Mode of Mode event for a Digital output is TUNE the Digital output is operated like below Channel 1 Channel 2 DO operation RUN 0 RUN 0 OFF TUNE 1 HOLD 0 ON HOLD 0 TUNE 1 ON TUNE 1 TUNE 1 ON z AND Channel 1 and 2 operation is ON OFF according to AND Condition Example If Mode of Mode event for a Dig...

Page 65: ...ut number Terminal number 0 No Registration 1 Digital output 1 2 2 Digital output 2 3 3 Digital output 3 4 4 Digital output 4 5 5 Digital output 5 6 6 Digital output 6 7 7 Digital output 7 9 8 Digital output 8 10 9 Digital output 9 11 10 Digital output 10 12 11 Digital output 11 13 12 Digital output 12 14 Note If the digital output 1 or 2 is assigned for PWM control output it is not registered ...

Page 66: ... set of Fix set screen and the set part is same with 7 of figure 3 12 1 z DIAGNOSIS Triggered when in PV Input Burn out state Set to MV OUPUT 0 0 If the DIAGNOSIS is selected 7 part of figure 3 12 1 disappears z FAIL Triggered when SRAM Flash Memory error Program DATA error initial operation due to Power Failure Auto tuning fail etc occurs If the FAIL is selected 7 part of figure 3 12 1 disappears...

Page 67: ... digital output Event type number can be set by Keypad directly or Up and Down arrow button z Whenever Up and Down arrow button is pushed 7 2 of figure 3 12 1 displays operation description of the event type So event type for operation can be selected z Refer to Table 3 12 1 for Description by Event type number 7 2 Event type number description z Explains the operation of selected event type numbe...

Page 68: ...LOW CH1 CH2 23 24 SP ABS HIGH CH1 CH2 25 26 SP DEV OFF CH1 CH2 27 28 CH1 CH2 Setting Value SP DEV ON DV 31 32 DV DEV OFF CH1 CH2 33 34 DV DEV ON CH1 CH2 Segment Target Value MV 31 32 MV ABS LOW CH1 CH2 33 34 MV ABS HIGH CH1 CH2 Output Value 19999 20000 19999 20000 19999 20000 19999 20000 19999 20000 19999 20000 19999 20000 19999 20000 19999 20000 19999 20000 5 0 105 0 5 0 105 0 0 1000SPU 0 1000SPU...

Page 69: ...27 28 SP DEV ON If SP is between upper and lower limit value it is ON Otherwise it is OFF SP Variable setting value Working SP Max 19999 20000 Min 19999 20000 35 36 MV ABS LOW DIFF 0 0 100 0 OP point 5 0 105 0 31 32 DV DEV OFF If DV is between upper and lower limit value it is OFF Otherwise it is ON DV Destination Value Max 19999 20000 Min 19999 20000 37 38 MV ABS HIGH DIFF 0 0 100 0 OP point 5 0 ...

Page 70: ...SET VALUE When the manual mode is selected by Batch sets the control output value for preset 2 PID ZONE TYPE SELECT 2 1 PID GROUP Determines PID group selection type to be applied in actual PID control and Auto Tuning z ZONE PID values are automatically determined according to the specified ZONE z SEG Segment PID selection is specified in Segment edition screen 2 2 PID ZONE TYPE When PID GROUP 2 1...

Page 71: ...s for Cooling Manual Reset PID Gain for Heating Gain for Cooling Reset for Heating Reset for Cooling Rate for Heating Rate for Cooling Hysteresis for Heating Hysteresis for Cooling Manual Reset PID group Segment PID Gain for Heating Gain for Cooling Reset for Heating Reset for Cooling Rate for Heating Rate for Cooling Hysteresis for Heating Hysteresis for Cooling Manual Reset PID group Gain for He...

Page 72: ...Reset for Cooling Rate for Heating Rate for Cooling PID Gain for Heating Gain for Cooling Reset for Heating Reset for Cooling Rate for Heating Rate for Cooling PID Gain for Heating Gain for Cooling Reset for Heating Reset for Cooling Rate for Heating Rate for Cooling PID Gain for Heating Gain for Cooling Reset for Heating Reset for Cooling Rate for Heating Rate for Cooling PID Gain for Heating Gai...

Page 73: ...ng Button z This button changes current Channel selection to the next Channel z When pressed the button is highlighted z This button does not appear in SETUP CONTROL SET Control mode Single mode Screens set up by zone 1 The maximum of 8 zones When 8 zones are required you may split into 1 8 zones in accordance with T1 T2 T3 T4 T5 T6 and T7 set up Set up values at T1 T2 T3 T4 T5 T6 and T7 and split...

Page 74: ...one Set up at T1 PV high limit value T2 PV high limit value T7 PV high limit value initial value 3 2 zones Set up at T2 T7 PV high limit value T1 must be set up at a value that defines zones 4 3 zones Set up at T3 T7 PV high limit value T1 and T2 must be set up at values that define zones SP or PV high 1 T1 T3 T4 T5 T2 T6 T7 SP or PV high 2 1 T1 T3 T2 T4 T5 T6 T7 2 1 T1 T2 3 T3 T4 T5 T6 T7 SP or P...

Page 75: ...7 PV high limit value T1 T2 T3 and T4 must be set up at values that define the zones 7 6 zones Set up at T6 and T7 PV high limit value T1 T2 T3 T4 and T5 must be set up at values that define the zones 2 1 T1 T3 T2 3 4 T4 T5 T6 T7 SP or PV high 2 1 T1 T3 T4 T5 T2 3 4 5 SP or PV high T6 T7 2 1 T1 T3 T4 T5 T2 3 4 5 SP or PV high T6 T7 6 ...

Page 76: ... 66 8 7 zones Set up at T7 PV high limit value T1 T2 T3 T4 T5 and T6 must be set up at values that define the zones 2 1 T1 T3 T4 T5 T2 3 4 5 SP or PV high T6 T7 6 7 ...

Page 77: ...table 3 15 1 on the following page 2 1 Heating Action Setup z Set up displayed on screen when SETUP PID SET PID ALG PIDA PIDB DUP A or DUP B 2 2 Cooling Action Setup z Displayed with contents of 2 1 when Heat Cool control is selected SETUP PID SET PID ALG DUPA or DUPB EXIT 12 H 59 M ESC 0 1 2 3 4 5 6 7 8 9 ENT Ph 1 0 Ih sec DH sec PID CONSTANT MR DIFFh MV LIMIT 0 0 50 0 0 0 100 0 2003 01 23 Pc 1 0...

Page 78: ...1 0 0 1 9999 Proportional band or Gain for Cooling When the value is zero Duplex ON OFF Control is operated Ic 1 0 min 00 01 10 00min Integral Reset for Cooling Dc 0 min 00 02 50 00min Derivative Rate for Cooling DIFFc 50 0 0 0 100 0 of PV span Cooling Differential Hysteresis only for ON OFF Control MR 0 100 100 Manual Reset Only applicable if you do not use RESET Integral time Allows correction o...

Page 79: ...scribed for the PID A equation z DUP A PID A algorithm for Heat Cool control z DUP B PID B algorithm for Heat Cool control 2 P value Set selection button z Selects P Proportional Band value type GAIN B P 100 P BAND is the range indicated by the percentage of process value GAIN is the ratio of process value change to output change 3 Reset value set selection button z Selects the type applied to Res...

Page 80: ... button It is changeable only at STOP mode z Button to select Direct Reverse operation of PID control operation z Reverse Heating z Direct Cooling 5 FUZZY control selection button z Selecting to enable or disable fuzzy control 6 FAIL SAFE z When analog input sensor type is Voltage mA 0 10V 1 5V 4 20mA if input fail status Burn out input high input low occurs the control output become fail safe val...

Page 81: ...l changes to fix control when the last segment is completed The next operation after completion of program operation is determined by the JC condition of the last segment and the SP tracking ON OFF as shown in the Figure 3 17 2 When the SP tracking function is enabled the target setting value SP at the program end becomes the target setting value of the fix control The PV event runs as the event s...

Page 82: ...it of IPC5000 z HR MIN The minimum unit of the IPC5000 default time will be hour and minute z MIN SEC The minimum unit of the IPC5000 default time will be minute and second Last segment of program operation Fix control Time event EVn Target setting value of fix control SP tracking ON PV Time Ramp is set by the target setting value of the fix control at the last segment Last segment of program oper...

Page 83: ... ENG English KOR Korean CHN Chinese non simplified 6 Digital output channel adjustment z For the asynchronous mode 12 digital outputs are allocated by channel z For the synchronous mode the setting section will be hidden z When allocating the digital outputs the event setting section will appear as much as the number of digital output allocation in the segment editing window whereas 12 event secti...

Page 84: ... 20 50 0 PID JC TIME SP SEG 1 M 0 P P P GS 0 EVENT SET A 0 SEGMENTS 05 50 PROGRAM 000 1 00 20 120 0 PID JC TIME SP SEG 1 GS 0 EVENT SET T 0 0 0 CH 1 CH 2 SEGMENTS 05 0 PROGRAM 000 M 1 00 20 50 0 PID JC TIME SP SEG 1 M 0 GS 0 EVENT SET SEGMENTS 05 50 PROGRAM 000 1 00 20 120 0 PID JC TIME SP SEG 1 GS 0 EVENT SET T 0 0 0 CH 1 CH 2 P P P A 0 SEGMENTS 05 0 PROGRAM 000 1 00 20 50 0 PID JC TIME SP SEG 1 ...

Page 85: ... of IPC5000D Select the channel number to assign when trouble occur 2 Message number set button Input the number that is displayed in the trouble input message list When you input the number displayed at the left side of the Figure 3 18 3 the message contents will be 2 3 4 5 03 02 WED TROUBLE EXIT 12 59 00 SYS SET TROUBLE INITIAL NET SET UNLOCK LOCK AT option TROUBLE 1 MESSAGE No 0 FAN EOCR FAULT ...

Page 86: ...set the delay time the trouble output and message will be displayed after the set period of time when the trouble input is received The delay time setting range is 0 99 seconds FAN EOCR FAULT CLEAR WATER VALVE FAULT CLEAR Trouble message list sequence No FAN EOCR FAULT EMERGENCY STOP EDIT 1 2 3 4 5 6 0 WATER VALVE FAULT PRESSURE FAULT 7 TROUBLE CH1 8 TROUBLE CH2 9 TUNING STOPPED CH1 10 TUNING STOP...

Page 87: ...herefore auto tuning cannot be performed AT Option TUNE1 or TUNE2 UNLOCK Shown LOCK Hidden MENU MON SUB MV1 TUNE1 HEAT COOL MAIN PV1 52 7 MV2 MAN1 0 0 MAN2 0 0 85 TUNE2 ALL 56 SCALE SET SCALE HEAT EVENT PV2 82 5 DEV1 52 7 DEV2 114 5 01 23 TUE 12 59 31 MENU MON SUB HEAT COOL MAIN PV 52 7 MAN 0 0 ALG HEAT EVENT SP 52 7 DEV 52 7 MV 85 0 01 23 TUE 12 59 31 TUNE PV SCALE 0 0 LOWER 0 0 UPPER DEV SCALE 0...

Page 88: ...message on cursor is selected Refer to TROUBLE SET screen 7 If you press EU button switch the keypad to input European font KEYS Esc 2 3 A B I J O P U V 4 5 C D K L Q R W X 6 7 E F M N S T Y Z 0 1 8 9 G H Ins Del EU Ent Esc 2 3 a b i j o p u v 4 5 c d k l q r w x 6 7 e f m n s t y z 0 1 8 9 g h Ins Del EU Ent Esc Æ Ç Î Ï Ô Õ Ú Û À Á È É Ð Ñ Ö Ü Ý Â Ã Ê Ë Ò Ó Ø Ù Þ ß Ä Å Ì Í Ins Del EU Ent Esc æ ç ...

Page 89: ...BLE BAUD RATE IP ADDRESS 9600 19200 ADDRESS 01 GATEWAY SUBMASK INITIAL FP TYPE 0 Edit IP address configuration Modbus comm Data rate Floating Point type 0 FP B Floating Point Big Endian Format 1 FP LB Floating Point Little Endian with byte swapped 2 FP BB Floating Point Big Endian with byte swapped 3 FP L Floating Point Little Endian Format Edit gateway configuration Edit subnet mask setting RS 23...

Page 90: ...P PID group number 2 PID PARAMETERS CLEAR z Initializes all data related to PID parameter of Channel 1 and 2 z Each PID parameter will be initialized like below Table 3 21 1 WARNING Before initializing record data to be clear which you already have set because you will be lost them 1 01 23 MON EXIT 12 59 01 INITIAL NET SET TROUBLE PROGRAM DATA CLEAR INITIALIZE SYS SET Version 1 0 PID PARAMETERS CL...

Page 91: ...AST DATA CLEAR z Initialize all the rest data except PID and program data to default value z For example the screens to be initialized are Operation set Link set Wait set Extra set PID set PID zone set Control set Range set Offset Event set Analog input output Configuration System set DIO set and PWM set Caution In only STOP state the initialization is executed Be careful You may lose all data if ...

Page 92: ...ce 0 m s2 Ambient temperature range 0 to 50 C Ambient humidity range 10 to 90 RH non condensing Rated power supply voltage 100 to 240V AC Allowable power supply voltage 85 to 264V AC Power supply frequency 50 2Hz or 60 2Hz Operating Conditions Vibration resistance 0 to 1 96m s2 10 to 60Hz in X Y Z directions for 2 hours each Ambient temperature range 20 C to 70 C 4 F to 158 F Ambient humidity rang...

Page 93: ... dots Back light LED White Luminous Intensity 20 cd m2 Display size 40 lines X 30 lines case of 8X8 dot characters Display color Blue characters on a white ground Display language Korean English Chinese Conversion to Korean English Chinese selection screen at the Menu screen Display and setting section Operation Analog touch panel Actuation force 10g 80g ...

Page 94: ... 0 filter off Square root Extraction Low cutoff 0 1 5 0 of input in case of voltage input from orifice or pressure sensor Analog input Compensation Linearity Approximation 1 Segment breakpoint 1 to 10 of total range 2 Compensation 50 0 105 0 of CH1 2 PV input range 3 Bias Linearity 50 0 105 0 of CH1 2 PV input range span Approximation 50 0 105 0 of CH1 2 PV input range Input count 12 points Connec...

Page 95: ...t value PV Target value DV Manipulated value MV Operating point Absolute value ABS Deviation DEV Output operation ZONE ON OFF Operation direction LOW HIGH Loop1 Loop2 Absolute value 19999 0 20000 0 19999 0 20000 0 Deviation value 99 9 99 9 99 9 99 9 Operation Range Operational point 0 0 100 0 0 0 100 0 Event output PV events On delay time 0 99 seconds Output type STOP RUN READY END TRBL HOLD WAIT ...

Page 96: ...ing to number of 61 80 Operation RUN Operation in RUN mode ALL Operation in all cases Event output Alarm event Output points Open collector output ON OFF x 12 Changeable MAX DC 30V MAX 100mA 1ch internal resistance 47Ω Aux Output 1 PV1 SP1 MV1 PV2 SP2 MV2 DEV1 2 Type Aux Output 2 PV1 SP1 MV1 PV2 SP2 MV2 DEV1 2 Scaling Variable Output signals 4 20mA DC Output accuracy 0 1 of span Auxiliary output O...

Page 97: ...s 999 cycle PV Start Starting Target Set Point SSP1 or SSP2 Starting with PV data point Program operation starts with the PV data at the time of starting and advances toward the target Set Point of segment 1 for both PV1 and PV2 programs Event setup TIME and PV events setup are available Max 2000 items Program link Maximum 6 programs Link program registration Maximum 10 links Program name 100 prog...

Page 98: ...ontrol function Fuzzy Control function PID control On off control differential 0 1000 Control direction Selection is settable Reverse Direct HEAT COOL is settable each channel Control Section Operation mode Auto Manual operation is switchable Manual output i Bumpless ii Preset value 5 0 105 0 Output set TYPE Current Voltage Pulse Relay Output signals 4 20mA DC Output accuracy 0 1 of span Current o...

Page 99: ...top RUN Advancing run state HOLD Hold run state TUNE AUTO TUNING state Mode Fix control mode QUICK Start by RUN STOP key or contact relay input TIMER Start by scheduled time z Communication specifications Items Specification Speed 9600 or 19200 Parity check NONE Bit length 8 RS232 Basic Stop Bits 1 Bit transfer order LSB first ModBus Option Number of data bits per character End of message Idle lin...

Page 100: ... b u s R T U R S 2 3 2 C E th e rn e t M o d b u s T C P R S 2 3 2 C R S 4 8 5 M o d b u s R T U E th e rn e t M o d b u s T C P M a n u a l C D M a n u a l C D w ith R S 2 3 2 C C a b le T A B L E III L a n g u a g e D isp lay L a n g u a g e E n g lish K o re a n O R D E R IN G IN S T R U C T IO N S 1 O rd e rs m a y b e p la c e d o n ly b y m o d e l se le ctio n n o t b y p a rt n u m b e r 2...

Page 101: ...40 1425 Fax 81 3 5440 1368 e mail tetsuo shinno honeywell com South Korea Honeywell Korea Co Ltd 18F KukJe Center B D 191 HanGangRo 2Ga YongSan Gu Seoul 140 702 Korea Phone 82 2 799 6176 Fax 82 2 792 9013 e mail byeongdeok choi honeywell com Web www honeywell co kr Malysia Honeywell Engineering Sdn Bhd 2F Wisma CSA No 4 Jalan Bersatu 13 4 46200 Petaling Jaya Selangor Darul Ehsan Phone 603 7950 475...

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