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MAN0987_Iss 2_09/16

FSL100 Series Flame Detectors

Technical Handbook

INTRODUCTION

1 Introduction

This technical manual is available in several languages and it covers the installation, operation and maintenance of the following
equipment:



FSL100-IR3 Flame Detector (Triple Infrared)



FSL100-UV Flame Detector (Ultraviolet)



FSL100-UVIR Flame Detector (Ultraviolet and Infrared)



FSL100-TL Test Lamp, Charger and Case (Safe Areas)



FSL100-TLX Test Lamp, Charger and Case (Intrinsically safe

– IECEx, ATEX)



FSL100-SM21 Swivel Mounting

1.1 Intended Readers

This Manual should be read by everyone who operates or monitors the FSL100 Flame Detection system.

Only personnel who have been fully trained by Honeywell are authorised to Install, Set-up, Service, and Test, Repair, or
Recondition Honeywell flame detection systems.

Summary of Contents for FSL100-IR3

Page 1: ...TECHNICAL HANDBOOK FSL100 SERIES FLAME DETECTORS AND ACCESSORIES ...

Page 2: ...Revision History ii Revision Comment Date Issue 01 First Issue 29 07 2015 Issue 02 First Revision 02 09 2016 Issue 03 ...

Page 3: ...FSL100 Series Flame Detection system and accessories against defective parts and workmanship and will repair or at its discretion replace any components that are or may become defective under proper usage within 24 months from the date of commissioning by a Honeywell Analytics approved representative or 30 months from shipment from Honeywell Analytics whichever is sooner This warranty does not cov...

Page 4: ...iv This page deliberately left blank ...

Page 5: ...Power Supply 15 5 2 Cabling Recommendations 15 5 3 Earth Ground Regimes 15 5 4 Wiring Diagram 16 5 5 Electrical Connection General 17 5 6 Wiring to a Controller General 17 5 7 Wiring to a Fire Control Panel 18 5 8 Wiring to a PLC 19 5 9 Wiring to a 4 20 mA Non Isolated Sourcing Current Output 19 5 10 Connecting the Manual Self Test 19 5 11 FSL100 Latching Alarm Settings 20 6 Commissioning and Test...

Page 6: ...cement 33 11 FSL100 TLX Test Lamp Hazardous Areas 35 11 1 Safety Instructions 35 11 2 Before First Use 36 11 3 Operation 36 11 4 Battery Replacement 36 12 FSL100 Specifications 37 13 Accessory Specifications 39 14 FSL100 Certifications 41 14 1 EC Declaration of Conformity 41 14 2 National and International Certificates of Compliance 41 14 3 Rating Label 41 14 4 North American approvals cFMus class...

Page 7: ... Detector Ultraviolet FSL100 UVIR Flame Detector Ultraviolet and Infrared FSL100 TL Test Lamp Charger and Case Safe Areas FSL100 TLX Test Lamp Charger and Case Intrinsically safe IECEx ATEX FSL100 SM21 Swivel Mounting 1 1 Intended Readers This Manual should be read by everyone who operates or monitors the FSL100 Flame Detection system Only personnel who have been fully trained by Honeywell are aut...

Page 8: ...MAN0987_Iss 2_09 16 4 FSL100 Series Flame Detectors Technical Handbook INTRODUCTION This page deliberately left blank ...

Page 9: ...person trained in accordance with this manual and only in accordance with the recognized regulations and standards of the appropriate authority in the countryconcerned 2 Do not make any unauthorised changes to the equipment as essential safety and certification requirements may be invalidated 3 Do not operate the detectors in normal conditions with covers open or removed Access to the interior of ...

Page 10: ...information is required that does not appear in this document contact the local distributor agent or HoneywellAnalytics 2 3 FSL100 Safety Features The FSL100 has the following safety features Hazardous area certified ATEX Zone 2 22 FM Class 1 2 3 Div 2 Performance certified EN54 10 and FM 3260 Robust Glass Reinforced Polyester GRP housing which is available in standard red housing or white housing...

Page 11: ...alyse the flame flicker effect The Triple IR flame detector uses this method to give highly reliable nuisance alarm rejection and is also less affected by optical contamination and smoke than are UV based flamedetectors The diagram below shows the spread of invisible UV IR radiation that is available for sampling outside the human visual range and shows how a UV IR detector can be potentially 1 mi...

Page 12: ...MAN0987_Iss 2_09 16 8 FSL100 Series Flame Detectors Technical Handbook OVERVIEW This page deliberately left blank ...

Page 13: ...rs should be positioned on walls or posts above the monitored object or area and they should overlap so that shadowareas cannot occur see diagrams that follow 4 2 Mounting and Orientation In this chapter a number of general guidelines are given for the flame detector system design Several of these guidelines are discussed in more detail in the following chapters 4 3 Installing the FSL100 Flame Det...

Page 14: ...ng from floor to ceiling and extending to approximately 23 m FSL100 UV and UVIR or 35 m FLS100 IR3 4 5 Shadow Effect Figure 3 Cone of View If monitoring a solid object the mounting height hd of the flame detector should be at least twice the height ho of the highest object in the monitored zone Detector height hd 2 x height of the highest object ho Shadow effect Figure 4 Shadow Effect 45o ...

Page 15: ...of the wavelengths of light given off by flames and this can ultimately decrease the sensitivity and speed of the flame detector To avoid the risk of smoke blocking their fields of view you should mount the FSL100 IR3 flame detectors at least 0 5 m 2 ft and the FSL100 UV and FSL100 UVIR detectors at least 1 5m 6 ft below the ceiling see dimension D below Figure 7 Mounting Clearance Caution Reducin...

Page 16: ...inputs from at least two of the available detectors Figure 8 Voting Arrangement Using Four Detectors A good example of voting would be in a Server room or process room that uses inert gas drenching to replace oxygen in the atmosphere and the voting of any 2 out of the 4 flame detectors should be mandated before the relay output can be triggered Note The fire control panel or PLC must be able to su...

Page 17: ...lame detector without inhibiting its field of view A similar plate can be used to shield it from potential false alarm sources such as smoke stack flares 4 9 Hot Work Flame Detectors may alarm in the presence of hot work for example a welding operation and this must be taken into account when doing Hot Work risk assessments and when issuing Hot Work permits Usually it is sufficient to inhibit or i...

Page 18: ...INSTALLATION MAN0987_Iss 2_09 16 14 FSL100 Series Flame Detectors Technical Handbook This page deliberately left blank ...

Page 19: ...The use of industrial grade screened and suitably armoured field cable is recommended For example three core copper cable with screen 90 coverage and suitable mechanical protection i e insulated steel wire armour to suit M20 gland entry The maximum conductor size for the terminals is 1 5 mm 2 16 AWG Ensure the cable gland is installed correctly and fully tightened All unused cable conduit entries ...

Page 20: ...protection Figure 9 FSL100 Wiring Diagram Power On Normal Terminal Input Terminal Input 1 10 to 28 VDC Input 10 NC Alarm 2 Ve Input 11 NC Fault 3 Not in use 12 MC Fault 4 Not in use 13 NO Fault 5 Not in use 14 10 to 28 VDC Manual Self Test Input 5 s 6 Not in use 15 EOL Resistor 7 4 20 mA Sink Output 16 AL Resistor 8 NO Alarm 17 EOL Resistor 9 MC Alarm 18 AL Resistor Table 2 FSL100 TerminalAllocati...

Page 21: ...ever below 10 VDC especially when in alarm mode 4 On the flame detector side of the cable leave a 10 cm 4 in loop of spare cable to allow for alignment of the detector 5 Grounding on the flame detector side ensure that the screen cannot make an electrical connection with ground or with the electronics in the detector housing Ensure that the electronics in the flame detector housing are isolated fr...

Page 22: ...e control panel Controller Alarm EOL Loop Loop Alarm Alarm Power Screen end isolated from detector and earth ground Screen end connected to system earth ground Screened cable Power On Normal Figure 11 FSL100 to Controller Wiring Operating Principle The loop uses the alarm contact and the fault contact of the flame detector plus two resistors In the event of a detector fault a wire breakage is simu...

Page 23: ...ourcing Current Output The FLS100 detectors can be wired to a 4 20 mA non Isolated Sourcing Output by using the controller s alarm and fault relays as shown below Figure 13 Wiring to a 0 20 mA Non Isolated Sourcing Current Output The 4 20 mA sourcing output has the following values 4 mA Normal operation 20 mA Alarm 0 mA Fault the 0 mA current will change to 20 mA alarm if flames are detected while...

Page 24: ... DIL switch 3 for field selectable alarm latching or unlatching The default setting is latching ON and DIL switches 1 2 and 4 are currently unused To change alarm status change the DIL switch and then power off for 1 second before switching back on again This setting is standard for fire control panels in conformity with the European standard EN54 However you should always read your controller s h...

Page 25: ...self that the chosen FSL100 is the correct choice for this situation location and controller 2 Clean the FSL100 window using a microfiber glass cloth or opticalwipe 3 Check the terminals seals and cable gland and then close and secure the FSL100 housing 4 Check position and alignment 5 Check if there are potential false alarm sources in the field of view and shield if necessary 6 Thoroughly tighte...

Page 26: ...nt events orbecause 1 The sensor is activated by a known or unknown source in its field of view 2 The sensor is activated by electromagnetic interference 3 The sensor is activated by cabling faults or damage may be intermittent 4 The sensor electronics are faulty A single false alarm should not cause undue concern but a series of false alarms should be carefully investigated to rule out the causes...

Page 27: ...hat no light or other radiation can reach the sensor and wait 30 seconds for the sensor to return to normal A continuing alarm state may be caused by the cabling or by the electronics Ensure that the detector window is uncovered after this test 4 Check off the items listed in the section on Commissioning 5 Check the power supplies cables voltage current ripples on the voltage signal etc 6 Replace ...

Page 28: ...COMMISSIONING MAN0987_Iss 2_09 16 24 FSL100 Series Flame Detectors Technical Handbook This page deliberately left blank ...

Page 29: ...ED shows that a self test is in progress The LED will become steady yellow if the FSL100 repeatedly fails self test 7 4 Relay Outputs The flame detector has 2 relay outputs 1 Alarm relay SPDT that can be used to operate an alarm or relay controlled event It can be changed from Latching default to Unlatched A latched alarm can be reset by using controller software or by cycling the detector power o...

Page 30: ...8 VDC supply See Ch 6 5 Connecting the Manual Self Test During commissioning this option can be tested by shorting the FSL100 terminals 1 14 for 5 seconds maximum 1 The manual self test can be used during commissioning to test the detector without the necessity to use a flame detector test lamp 2 The manual self test is not a replacement for the functional test using a test lamp After the commissi...

Page 31: ...ctor window 6 Check the cabling and conduits from the flame detectors to the controller for damage insecurity loose connections especially at earth ground points 7 Check the cover and the gland are secure and undamaged to protect the IP rating 8 Check that all fasteners and the cable gland are tight and secure 9 Perform a functional test with help of an FSL100 TL or FSL100 TLX testlamp 10 Ensure t...

Page 32: ...MAN0987_Iss 2_09 16 28 FSL100 Series Flame Detectors Technical Handbook MAINTENANCE This page deliberately left blank ...

Page 33: ...Carefully undo the four plastic screws at the corners of the detector cover plate and gently separate the cover from the body Be careful not to touch or damage the electronicsinside 4 Locate and remove the four steel bolts shown in the figure above Use these bolts to secure the detector body to the swivel mounting plate ensuring that the screw heads are fully seated in the body recesses that the s...

Page 34: ...ntings but you should remove contamination by wiping the mounting detector and detector window regularly with a lightly dampened micro fibre cloth Do not use dry cloth or dry paper in flammable atmospheres as this may cause static discharge that may result in an explosion Remember that airborne dusts can be more hazardous than flammable vapours Used cleaning cloths may be hazardous to health so la...

Page 35: ...tact with skin or flammable objects 7 Do not touch or remove the protective grid or stick fingers or objects throughit 8 Do not point directly at eyes from a short distance Do not look directly into the light 9 Store the test lamp in its box in a clean and dry location A dirty reflector will reduce the test range 10 Do not incinerate or mistreat the lamp or battery as the battery could leak orexpl...

Page 36: ... the test lamp for longer than 1 minute continuously 4 Reset the alarm and test the next detector waiting at least 30 seconds between tests to allow the lamp to cool down 10 4 Battery Charging and Storage 1 The red LED should be lit during charging although it may not come on immediately if the battery is fully discharged 2 Attach the charging unit to the lamp and charge the battery for 4 hours 6 ...

Page 37: ... screws Step 4 5 Carefully separate the two casing halves 6 Hold the reflector in place and remove the bulb clip by squeezing the legs Step 7 7 Remove the bulb from the reflector and disconnect the lead from the connector 8 Connect the new bulb lead to the connector 9 Insert the bulb into the reflector 10 Place the bulb clip over the bulb and lock it in into the bushing 11 Reassemble the two casin...

Page 38: ...ACCESSORIES MAN0987_Iss 2_09 16 34 FSL100 Series Flame Detectors Technical Handbook This page deliberately left blank ...

Page 39: ...ACCESSORIES MAN0987_Iss 2_09 16 35 FSL100 Series Flame Detectors Technical Handbook This page deliberately left blank ...

Page 40: ...rs or replace batteries other than in a known safe area 3 The test lamp is only approved for testing Honeywell FSL100 flamedetectors 4 Do not use the test lamp in wet conditions 5 The lamp does not contain any user replaceable parts other than the batteries In the event of faults contact Honeywell Analytics Technical Support for help 6 It is advisable to remove the batteries if storing the test la...

Page 41: ...econds and check that the alarm operated correctly Do not use the test lamp for longer than 1 minute continuously 5 Reset the alarm and test the next detector 11 4 Battery Replacement Replacement non rechargeable 1 5 VDC AA Alkaline batteries can be purchased locally 1 Remove the two screws securing the battery compartment cover 2 Remove the battery cover 3 Place the four AA batteries correctly in...

Page 42: ... resistors must be rated 2 W minimum each and the total power dissipation of both alarm and EOL resistors should not exceed 2 W Local LEDs continuous green normal operation continuous yellow fault blinking yellow repeated self test after a self test fault continuous red alarm Alarm Relay De energized during normal operation no alarm SPDT 30 VDC 2 A 60 W max Fault Relay Energized during normal oper...

Page 43: ...ores 0 5 to 1 5 mm2 20 to 16 AWG Pressure Compensating Element The Pressure Compensating Element PCE helps prevent moisture build up inside the detector housing caused by ambientfluctuation Terminals Suitable for cores 0 5 to 1 5 mm 2 20 to 16 AWG tightening torque 0 4 Nm 0 3 ft lb EN54 10 Certificate FSL100 IR3 Flame Detector Class 1 FSL100 UV Flame Detector Class 2 FSL100 UVIR Flame Detector Cla...

Page 44: ...urethane Shipping dimensions box 440 x 340 x 280 mm 17 375 x 13 375 x 11 ins Shipping weight incl test lamp 5 kg 11 1 lbs FSL100 TL Battery Specifications Replacement Part No FSL100 TLBT Battery Type Rechargeable Sealed Lead Acid Battery Battery Voltage And Capacity 12 VDC 2 7 Ah Terminal Type Spade Dimensions 103 x 70 x 46 mm FSL100 TLX Hazardous Area Test Lamp Specifications Housing Aluminium In...

Page 45: ...MAN0987_Iss 2_09 16 41 FSL100 Series Flame Detectors Technical Handbook CERTIFICATION This page deliberately left blank SPECIFICATIONS ...

Page 46: ...pliance The FSL100 series of Flame Detectors holds the following National and International Certificates and Certification Codes Title Standards Certificates ATEX DEKRA Certification B V DEKRA15ATEX0105X IECEx DEKRA Certification B V IECEx DEK 15 0070X FM FM Approvals Check www approvalguide com CPR SKG IKOB Certificatie B V 0960 CPR SKGIKOB 009676 Copies of the certificates are available on reque...

Page 47: ...a damp micro fiber cloth to avoid the mount from getting static 4 The screws of the housing lid should be tightened with a torque of 2 Nm 5 The screws of the wire terminals should be tightened with a torque of 0 4 Nm 6 The alarm and EOL resistor must be rated 2 W minimum each and the total power dissipation of both alarm and EOL resistor should not exceed 2 W 7 Substitution of components may impai...

Page 48: ...lated 6 Propane 2 m 7 ft alarm within 10 s alarm within 10 s alarm within 10 s Sunlight direct reflected modulated 6 Propane 2 m 7 ft alarm within 10 s alarm within 10 s alarm within 10 s Shielded Quartz Halogen lamp 500 W unmodulated 2 m 7 ft n Heptane 1 sqft 10 m 33 ft alarm within 10 s alarm within 10 s alarm within 10 s Shielded Quartz Halogen lamp 500 W modulated 2 m 7 ft n Heptane 1 sqft 10 ...

Page 49: ...MAN0987_Iss 2_09 16 45 FSL100 Series Flame Detectors Technical Handbook CERTIFICATION ...

Page 50: ... 22 FM3611 Class 1 2 and 3 Div 2 EN54 10 certificate FM3260 approval FSL100 IR3 W Same specification as IR3 white body FSL100 SM21 Swivel mount Optional FSL100 TL FSL100 test lamp incl universal charger and carrying case safe areasonly FSL100 TLX FSL100 test lamp incl carrying case intrinsically safe hazardousareas FSL100 TLBT Spare battery for the FSL100 TL test lamp FSL100 TLBU Spare light bulb ...

Page 51: ...ORDERING MAN0987_Iss 2_09 16 FSL100 Series Flame Detectors Technical Handbook This page deliberately left blank 47 47 ...

Page 52: ...hnical Support if you want to make a claim under the warranty terms or if you want to arrange a test repair or replacement outside of warranty or if you want to return any unused item Contact details are on the back page of this handbook Note The flame detectors and test lamps do not contain parts that are suitable for a local or field repair 48 ...

Page 53: ...MAN0987_Iss 2_09 16 FSL100 Series Flame Detectors Technical Handbook RETURNS This page deliberately left blank 49 ...

Page 54: ...rmal 16 Figure 10 FSL100 Cable Gland with and without Cable Entry Insert 17 Figure 11 FSL100 to Controller Wiring 18 Figure 12 Wiring to a PLC 19 Figure 13 Wiring to a 0 20 mA Non Isolated Sourcing Current Output 19 Figure 14 Manual Self Test Switch Locations 20 Figure 15 Latching Alarm Settings 20 Figure 16 Swivel Mounting Fitment Optional 29 Figure 17 SM21 Swivel Mount Attachment Plate Dimension...

Page 55: ...MAN0987_Iss 2_09 16 FSL100 Series Flame Detectors Technical Handbook FIGURES This page deliberately left blank 51 ...

Page 56: ...9 16 FSL100 Series Flame Detectors Technical Handbook TABLES 18 List of Tables Table 1 FSL100 Cable Data 15 Table 2 FSL100 Terminal Allocation 16 Table 3 Accessory Specifications 39 Table 4 Ordering Information 43 52 ...

Page 57: ...gas honeywell com www honeywell com Asia Pacific Honeywell Industrial Safety 7F SangAm IT Tower 434 Worldcup Buk ro Mapo gu Seoul 03922 Korea Tel 82 2 6909 0300 VOIP 8 5401 0321 Fax 82 2 6909 0329 India Tel 91 124 4752700 analytics ap honeywell com Technical Services EMEA HAexpert honeywell com US ha us service honeywell com AP ha ap service honeywell com www honeywell com Please Note While every ...

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