Honeywell FF-SPS4 Series Installation Manual Download Page 1

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107063-11 EN FR26 GLO 800 Printed in France

Safety
Perimeter Guarding
Installation Manual

FF-SPS4 Series
Safety Perimeter Guarding

Downloaded from

Arrow.com.

Summary of Contents for FF-SPS4 Series

Page 1: ...107063 11 EN FR26 GLO 800 Printed in France Safety Perimeter Guarding Installation Manual FF SPS4 Series Safety Perimeter Guarding Downloaded from Arrow com ...

Page 2: ...France COPYRIGHT 1997 By Honeywell All rights reserved No part of this manual may be reproduced in any form or by any other means without permission from the publishers Printed in France Downloaded from Arrow com Downloaded from Arrow com ...

Page 3: ...imes 5 Scan Range 6 Indicators 7 Indicator Status 9 Test Input 11 Mirrors 12 Specifications 14 Installation 16 Overview 16 How To Calculate Safety Distance 17 Sample Calculation 18 Reflective Surfaces Considered 18 Sample Calculation 19 Mounting Considerations 19 Optical Alignment 20 Side by Side or Multiple System Installation 20 Emission Frequency Selection 22 Check Emission Frequency Selection ...

Page 4: ... Inspection and Maintenance 54 Overview 54 Operational Test 54 Troubleshooting Procedures 55 Maintenance and Repair 58 Interchangeability 58 Cleaning 58 Fuse Replacement 61 Ground Connection 62 Order Guides 64 Order Guide Information 64 Order Guide 65 Accessories Order Guide 67 Warranty Information 68 Warranty and Remedy 68 Sales and Service 68 Downloaded from Arrow com Downloaded from Arrow com D...

Page 5: ...t danger warning caution and notice information are highlighted throughout this manual as follows A DANGER symbol indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING symbol indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION symbol indicates a potentially hazardous situation...

Page 6: ...ments for Industrial Robots and Robot Systems UL508 Underwriters Laboratory IEC1496 PART 1 and 2 EN 61496 PART 1 and 2 International Electrotechnical Commission European Normalisation Safety of Machinery Electrosensitive Protective Equipment EN 292 Safety of Machinery Basic Concepts General Principles for Design EN 60204 Safety of Machinery Electrical Equipment of Machines EN 999 Safety of Machine...

Page 7: ...ive Protective equipment as described in the EN 61496 1 2 European standard Category 4 safety products are designed and manufactured in such a way that a single breakdown or an accumulation of failures does not lead to the loss of the safety function when a dangerous situation arises The safety function is maintained on a permanent basis Organization of Manual This installation manual consists of ...

Page 8: ...and year Response time Sealing The approval plate certifies that the product conforms to the technical examination endorsement issued by the approval institutes of different countries Figure 1 1 Identification Plate MADE IN FRANCE Scanning range T response time F 38240 MEYLAN SERVICE GB 0161 251 4079 F 01 60 19 80 41 D 069 8064 444 USA 1 8005376945 V Type N F P IP NEMA Imax Vmax FF SPS4 SPE SPE SP...

Page 9: ...manual restart Install two FF SPS4 perimeter devices two beam minimum per safety application Failure to comply with these instructions could result in death or serious injury Honeywell s FF SPS4 Series device is a self contained perimeter protection device designed to detect the body of an operator before gaining access to a dangerous area see figure 1 3 This device is a single thru scan type that...

Page 10: ...ent self checking principle and meets the requirements of IEC 1996 EN 61496 part 1 2 European standard for type 4 Electrosensitive Protective Equipment ESPE A faulty component in the device will be immediately detected and will generate an emergency stop signal to initiate the arrest of machine motion If an internal failure is detected operation of the machinery is prevented until the condition is...

Page 11: ...ntrol is capable of stopping the machine at any point in the cycle Ensure that a loss of power does NOT impair stopping action of machine Failure to comply with these instructions could result in death or serious injury IMPROPER POINT OF OPERATION PROTECTION Do NOT use FF SPS4 Series safety perimeter devices in point of operation applications Failure to comply with these instructions will result i...

Page 12: ...s the maximum time it takes the perimeter device to generate a STOP signal after the sensing field has been interrupted All FF SPS4 catalog listing versions have the same response time 20 ms Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com D...

Page 13: ...ructions could result in death or serious injury Scan range is the maximum distance allowed between the emitter and the receiver see figure 1 5 See below for scan range availability FF SPS4 Version Scan Range Standard 40 m 131 ft Long range 75 m 246 ft Low temperature 20 m 66 ft Figure 1 5 Scan Range E Scan Range R Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downl...

Page 14: ...t in death or serious injury The yellow emission frequency indicator is illuminated when the F1 frequency is set The indicator is not illuminated if the F2 frequency is set Frequency selection allows the close placement of two perimeter devices without mutual interference or cross talk Each device is set to a different frequency to prevent cross talk Figure 1 6 Emitter Indicators LED Location Colo...

Page 15: ...TOP signal within 20 milliseconds During this condition the red LED illuminates and the green LED turns off When the sensing beam is no longer interrupted and reset is actuated the red LED turns off and the green LED is illuminated IMPROPER PERIMETER DEVICE OPERATION The emitter and receiver must be set to the same light emission frequency for proper operation Failure to comply with these instruct...

Page 16: ... 3 4 s 5 If the signal margin indicator is not illuminated and the reset indicator is illuminated the device is 100 aligned and operating correctly Table 1 1 Alignment Indicators Receiver Indicator Status Optical Signal Relay Status Action signal absent de energized open align emitter and receiver signal too weak de energized open continue to align emitter and receiver cannot reset signal close to...

Page 17: ...optical alignment Too weak De energized Keep adjusting the alignment Close to the limit De energized Optimize the adjustment Sufficient De energized Optimum adjustment is achieved press and release the push button Sufficient Energized The system is operating Light on Light off Flickering light Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com D...

Page 18: ...Relays status Actions Sufficient Energized Close to the external test contact 1 Absent 1 De energized Release the external test contact Sufficient De energized Press the start push button Sufficient De energized If a failure is detected Sufficient De energized If a failure is detected on the FSD monitoring loop Sufficient Energized If a failure is detected Light on Light off Flickering light 1 whe...

Page 19: ...h device is used for alignment Emitter alignment must be precise especially when using mirrors Always align the emitter with a mirror first then align the receiver Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Do...

Page 20: ...n 47 2 in 35 4 in 23 6 in 0 5 to 15 m The FF SPZ01MIR mirror is used in this 4 beam system Catalog Listing Description FF MSK1 single mirror 30 attenuation FF SPZ01MIR single mirror 10 attenuation FF SPZ02MIR 2 mirrors post 10 attenuation FF SPZ03MIR 3 mirrors post 10 attenuation FF SPZ04MIR 4 mirrors post 10 attenuation FF SPZ11MIR single mirror 30 attenuation Downloaded from Arrow com Downloaded...

Page 21: ...CHARACTERISTICS Ambient Temperature Standard and long range versions 0 to 55 C 32 to 131 F Low temperature version 25 to 55 C 13 to 131 F Sealing Terminal IP 67 or NEMA 6 Quick connect IP 65 or NEMA 4 and 13 Dimensions Housing terminal 187 mm 7 36 in high 120 mm 4 72 in deep 50 mm 1 97 in wide Housing quick connect 277 mm 10 90 in high 120 mm 4 72 in deep Emitter lens diameter 35 mm 1 38 in Receiv...

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Page 23: ...side of danger zone where operator has a clear view of zone Operator should NOT be able to reach manual restart from within danger zone Design control circuit to prevent Programmable Logic Controller from overriding manual restart Install two FF SPS4 perimeter devices two beam minimum per safety application Failure to comply with these instructions could result in death or serious injury IMPROPER ...

Page 24: ...second see health and safety regulations for current value t1 is the response time of the FF SPS4 safety perimeter device 20 ms t2 is the stopping time of the equipment guarded by the safety perimeter device including interconnecting components such as all mechanical electromechanical and electronic parts such as relays solenoids and brakes C is additional safety distance See health and safety reg...

Page 25: ...death or serious injury Reflective surfaces near the sensing field can cause the reflection of the sensing beams and result in two optical paths to the receiver The FF SPS4 Series safety perimeter devices must be installed so there are no reflective surfaces within the beam angles of the emitter and receiver Figure 2 2 illustrates the beam angles Calculate the safety distance using the following f...

Page 26: ...rding devices singularly in groups and in different orientations The customer is responsible for determining which mounting method will guard the machine most effectively Figure 2 3 Mounting Dimensions Terminal Strip Style for reference only Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Do...

Page 27: ...a receiver receives signals from two emitter devices This condition may occur due to the 2 effective aperture angle of the emitter receiver and the nominal scanning range up to 75 m 246 ft To provide side protection point the emitters in opposite directions see figure 2 6 Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow c...

Page 28: ...different emission frequencies and by reversing the transmission direction of the through scan beams This would be the case for a 3 beam trip device for instance energized relays energized relays energized relays energized relays energized relays energized relays Output status indicators located on the front plate of the receiver FF SPR refer figures 1 6 and 1 7 Downloaded from Arrow com Downloade...

Page 29: ...2 9 Figure 2 8 Receiver Frequency Selection 1 2 O N 1 2 O N FSP14 Figure 2 9 Emitter Frequency Selection OFF OFF FSP15 Receiver Switch location Switch positions Switch positions Indicators status Indicators status Light Off Light On Frequency F2 40 kHz Frequency F1 50 kHz The position of both switches must be changed otherwise the equipment will remain in an alarm condition Emitter Switch location...

Page 30: ...a manual restart before further machine operation can occur Locate manual restart outside of danger zone where operator has a clear view of zone Operator should NOT be able to reach manual restart from within danger zone Design control circuit to prevent Programmable Logic Controller from overriding manual restart Install two FF SPS4 perimeter devices two beam minimum per safety application Failur...

Page 31: ...on Test NC test contact Wiring diagram Receiver R1 R2 Neutral Additional Output A1 A2 B1 B2 C1 C2 C3 C5 Arc suppressor see relay supplier for best value 100 ms t 3 4 s Hot Hot R1 R2 Emitter FF SPEGGXG Emitter 50 mA 20 Vdc C4 C5 Jumper position see NOTICE Test input R1 R2 Machine control Power tmin 100 ms tmin 100 ms Start Restart interlock Factory setting Start interlock Automatic reset Receiver F...

Page 32: ...estart interlock Restart mode on delivery Start restart interlock Electrical wiring Electrical wiring Standard 1 Snap in clips Standard 1 Snap in clips Plug play option 2 External connectors Plug play option 2 External connectors SPZ6301801 SPZ6301803 SPS4ERX SPZ12MIR Protective cover Protective cover SPZ6301801 SPZ6301803 SPS4ERX SPZ02MIR Protective cover Protective cover Downloaded from Arrow co...

Page 33: ... delivery Start restart interlock Electrical wiring Electrical wiring Standard 1 Snap in clips Standard 1 Snap in clips Plug play option 2 Integrated DIN 43652 conn Plug play option 2 External connectors SPZ6301801 SPZ6301801 SPS4RRX SPS4EEX Protective cover Protective cover SPZ6301805 SPZ6301804 SPS4EM1 SPS4RM1 Protective cover Protective cover SPZ6301805 SPZ6301804 SPS4EM0 SPS4RM0 Protective cov...

Page 34: ...w com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Down...

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Page 36: ...30 1 18 30 1 18 11 0 43 14 0 55 22 0 87 ø 10 0 4 R 10 ø 30 1 18 ø 40 1 57 6 0 23 11 0 43 8 5 0 33 ø 15 1 0 59 R 10 123 5 4 86 103 5 4 08 9 0 35 ø 54 2 18 FSP24 4 holes ø6 7 3 holes M4 Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Download...

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Page 44: ...PR Emitter FF SPE Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Ar...

Page 45: ... to this laser pen accessory the equipment is featured with indicators on the front panel which provides usefull indication for alignment step Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow c...

Page 46: ...rews for the adjustment and the 4th one for securing the adjustment Position and drilling gauge Adjusting screws Swivel Fixing holes Columns must be in the same plane Bad Good Spirit level Adjustment screws Wedges Columns must be parallel to each other and perpendicular to the ground Use 3 screws for the verticalness adjustment Use the 4 th screw for securing the adjustment Downloaded from Arrow c...

Page 47: ...ht Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloa...

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Page 50: ...de slots push the top part off 7 Using a FF SBZREMOV removal tool slide the tool over the pin and push it until the spring releases the pin remove pin Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from...

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Page 52: ...ing 6 Replace the cover 7 Using a Torx T15 screwdriver tighten the four cover screws Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Dow...

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Page 59: ...onnector pin out seen from the cabling side Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Ar...

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Page 62: ...o the emitter test input and jumper link position The emission frequencies of the emitter and the receiver are different Select an identical emission frequency F1 or F2 both emitter and receiver Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow c...

Page 63: ...Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com ...

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Page 65: ...to ensure proper operation This section provides specific step by step instructions related to the proper cleaning techniques for the emitters receivers and mirrors Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com D...

Page 66: ... in the solution of mild soap and water Squeeze excess solution from the cloth 3 Wipe the soiled areas gently with the damp cloth Do not rub hard to prevent scratching the clear plastic front plate or paint finish 4 Rinse the cloth in clean water and gently wipe off any excess soap Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded fr...

Page 67: ...nloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded fr...

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Page 72: ...duction FF SPZ11 MIR Individual adjustable mirror includes tube adapter mirror plate and brackets for a single beam 25 scanning range reduction 1 240 Vac available upon request For scan ranges below 30 m 98 4 ft use standard range products Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Down...

Page 73: ...nits inner snap in clips 2 the electrical connection is made with a connector located at the bottom of the columns option 1 FF SPS4GGGG 1 or provided by the FF SPS47CRG units option 2 FF SPS4GGGG 2 3 columns are pre wired with a 10 m cable option 3 FF SPS4GGGG 3 Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloa...

Page 74: ...ion Ø 35 mm test rod for FF SPS4 series Mechanical adapter for the installation of the laser pen on the FF SPS4 floor mounting column DOCUMENTATION PK107024 ML PK107024 EN PK107024 DE PK107024 FR PK107024 IT PK107024 SP Multilingual installation manual FF SPS4 series English installation manual FF SPS4 series German installation manual FF SPS4 series French installation manual FF SPS4 series Itali...

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Page 77: ...D BLACK GREEN BLACK Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from Arrow com Downloaded from ...

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Page 80: ...the customer to determine the suitability of the product in the application For application assistance current specifications or name of the nearest Authorized Distributor contact a nearby sales office Or call 1 800 537 6945 USA 1 800 737 3360 Canada 1 815 235 6847 International FAX 1 815 235 6545 USA INTERNET www honeywell com sensing info sc honeywell com Downloaded from Arrow com Downloaded fro...

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