Honeywell FAST-ACTING, TWO-POSITION ACTUATORS ML4202 Installation Instructions Download Page 2

ML4202, ML4302, ML4702, ML4802, ML8202, ML8302 FAST-ACTING, TWO-POSITION ACTUATORS

62-0194—3

2

Controller Type:

ML4202, ML4302: Line voltage (120 Vac), two-position, spst 

(Series 40).

ML4702, ML4802: Line voltage (230 Vac), two-position, spst 

(Series 40).

ML8202, ML8302: Low voltage (24 Vac), two-position, spst 

(Series 80).

Accessories:

201391 Shaft Adapter for 3/8 in. shafts (not supplied with 

actuator).

205649 Mounting Bracket (not supplied with actuator).

32003532-005 Dual Auxiliary Switch Package for high-

temperature applications.

Table 2. Approvals.

WARNING

Electrical Power Hazard.

Line voltage can cause death or serious injury

and short equipment circuitry.

Disconnect power supply before installation.

CAUTION

Electrical Shock or Equipment Damage Hazard.

Low voltage can shock individuals or short 

equipment circuitry.

Disconnect power supply before installation.

CAUTION

Equipment Damage Hazard.

Tightly securing actuator to damper housing can 

damage actuator.

Mount actuator to allow it to float along its vertical axis.

CAUTION

Actuator Damage Hazard.

Using actuator as shaft bearing causes device 

damage.

Use actuator only to supply rotational torque. Avoid 

any side loads to actuator output coupling bearings.

IMPORTANT

1. All wiring must comply with local electrical codes, 

ordinances and regulations.

2. Voltage and frequency of transformer used with 

ML8202 and ML8302 must correspond with the 

characteristics of power supply and actuator.

3. Use wires rated for at least 75°C (167°F).

4. For actuators with a product date code before 0527, 

a power break of less than two seconds can cause 

the actuator to spring-return 5 degrees or less and 

remain in place until a power break of longer dura-

tion. For actuators with a product date code of 0527 

or after, a power break of any duration will cause the 

actuator to spring-return and be able to drive imme-

diately when power is reapplied.

Fig. 1. ML4202, ML4302, ML4702, ML4802, ML8202, 

ML8302 dimensional drawing in in. (mm).

Fig. 2. Typical 24 Vac wiring.

Fig. 3. Typical 120 Vac wiring.

Fig. 4. Typical 230 Vac wiring.

ML4202 

ML4302

ML4702 

ML4802

ML8202 

ML8302

UL/cUL

X

X

X

UL873 Plenum Rating, File 

No. E4436; Guide No. XAPX.

X

X

X

CE

X

X

C-TICK

X

1 (25)

5/8 

(17)

6-3/8

(161)

7-1/2 

(192)

4 (102)

7/8 (22)

/ (

)

2 (51)

3-5/16 (84)

1/16 (2

L1 

24 VAC

L2

RED
BLACK

M17585A

(   )

(   )

L1 

120 VAC

L2

WHITE

BLACK

M17589A

(   )

(   )

L1 

230 VAC

L2

BLUE

BROWN

M17588A

(   )

(   )

Summary of Contents for FAST-ACTING, TWO-POSITION ACTUATORS ML4202

Page 1: ...ANT Honeywell does not recommend using linkages with these actuators because side loading of the output hub reduces actuator life Ambient Ratings Operating Temperature 0 to 130 F 18 to 55 C Shipping Storage Temperature 40 to 140 F 40 to 60 C Humidity 5 to 95 rh noncondensing Torque Rating at rated voltage Typical Holding 100 lb in 11 3 N m Stall Maximum 150 lb in 17 N m Spring Return 20 lb in 2 2 ...

Page 2: ...ing causes device damage Use actuator only to supply rotational torque Avoid any side loads to actuator output coupling bearings IMPORTANT 1 All wiring must comply with local electrical codes ordinances and regulations 2 Voltage and frequency of transformer used with ML8202 and ML8302 must correspond with the characteristics of power supply and actuator 3 Use wires rated for at least 75 C 167 F 4 ...

Page 3: ...schrift DK Installasjonsinstruks N Installationsinstrukioner SF Asennusohje S Installations Instrukioner E Instrucciones de montage M11882 HEX 4mm MIN 45 lb in 5 1 Nm MAX 60lb in 6 8 Nm a b c A A1 A4 A3 A5 A2 A6 M11874 ASSEMBLY EINBAU MONTAGE MONTAGGIO MONTAGE MONTERE MONTERING ASENTAMINEN MONTERA MONTAJE D F I NL DK N FIN S E 24 VAC 120 VAC M11875 b a M11876 a b c d M12030 a b M11881 b a ...

Page 4: ...422 Scarborough Ontario M1V 4Z9 customer honeywell com U S Registered Trademark 2005 Honeywell International Inc 62 0194 3 M S Rev 09 05 National Fire Codes is a registered trademark of the National Fire Protection Association NFPA M11888 a b HEX 4mm B B1 B2 B4 B3 24 VAC 120 VAC M11884 DISASSEMBLY AUSBAU DÉMONTAGE SMONTAGGIO DEMONTAGE AFMONTERE DEMONTERE PURKAMINEN NEDMONTERA DESMONTAJE D F I NL D...

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