Quick Start: DC Charge
Controller for
Honeywell Wind Turbine WT6500 - Rev 2.0 - 29Nov11
6
Quick Start
LEGEND
T
BB
N
Turbine
Tree
Battery Box
DC Charge Controller
Prevailing Wind
Compass
DCCC
Page 1: ...licensed and insured contractor who would like to become a WindTronics Authorized Installer please download the application from our website www windtronics com Quick Start DC CHARGE CONTROLLER Model DCCC6500 48 VDC DC CHARGE CONTROLLER for Honeywell Wind Turbine Model WT6500 ...
Page 2: ... EASE THE INSTALLATION Important Safety Instructions 1 This Quick Start Guide contains important instructions for the Honeywell Wind Turbine installation and maintenance Please save it 2 Read the entire Quick Start Guide prior to installation and follow all warnings and cautions included in the Quick Start Guide and or attached to the Honeywell Wind Turbine 3 Improper installation adjustment alter...
Page 3: ...C Charge Controller Open and work on the DC Charge Controller DCCC junction box at the turbine Apply any torque to any of the turbine s fasteners 9 The installation directions include a variety of options These must be approved and certified by your local Professional Engineer PE and the installer must acquire all the necessary permits from the local authorities prior to installation The Honeywell...
Page 4: ...e Map View from above use space on page 6 for your drawing Prevailing wind direction Location of Obstacles Turbine DC Charge Controller Battery Enclosure max 6 ft 1 8 m from DC Charge Controller Mounting Hardware Choose one or have your local PE design a custom mount see Honeywell Wind Turbine WT6500 Owner s Manual for more details Pole Height____________ Material_______________ with Pole Top Moun...
Page 5: ...rbine crate Unpacking Instructions Turbine Serial ____________________ 2 Deflectors and mounting hardware DCCC Junction box with dump load Owner s Manual Wind Turbine QA Inspection Sheet Warranty Registration Card Mount and Level Turbine Refer to lift point on page 12 Connect Refer to pages 14 15 for wiring diagrams Commissioning Refer to page 16 Status LED s Operation Legend Refer to page 17 Note...
Page 6: ...Quick Start DC Charge Controller for Honeywell Wind Turbine WT6500 Rev 2 0 29Nov11 6 Quick Start LEGEND T BB N Turbine Tree Battery Box DC Charge Controller Prevailing Wind Compass DCCC ...
Page 7: ...e a foot plate of at least 1 43 mm galvanized or 1 6 mm uncoated steel extended at least 150 mm beyond the equipment on all sides must be installed Power shall be disconnected from the equipment before the DCCC junction box enclosure is opened and the enclosure shall be closed before the power is restored Failure to do so may result in death serious injury and or property damage If any maintenance...
Page 8: ...Quick Start DC Charge Controller for Honeywell Wind Turbine WT6500 Rev 2 0 29Nov11 8 Quick Start Figure 1 Pole Mount Pole Mount ...
Page 9: ...performance and may impact warranty coverage Be sure the inner surface of the Mounting Leg Weldment is flush against the pole prior to bolting the fasteners Choose the bolt hole in the base of the Pole Mount Turbine Coupler Weldment that aligns with the slot in the Mounting Leg Weldment Figure 2 Pole Top Mount Pole Top Mount Assembly WTMASSY001 Item No Part No Description Qty 1 WTM001 Mounting Leg...
Page 10: ...Quick Start DC Charge Controller for Honeywell Wind Turbine WT6500 Rev 2 0 29Nov11 10 Quick Start Figure 3 Ballast Mount Ballast Mount ...
Page 11: ...Quick Start DC Charge Controller for Honeywell Wind Turbine WT6500 Rev 2 0 29Nov11 Quick Start 11 Figure 4 ROOFBOX with Extended QUADPOD Mount ROOFBOX with Extended QUADPOD Mount ...
Page 12: ...ounted on either a pole or the QUADPOD Mount or any other mount designed by the installer Figure 5 Lift Point DCCC Junction Box Purpose The purpose of the DCCC junction box is to interface between the turbine and the DC Charge Controller which includes the dump load turbine ON OFF switch and anemometer The DC Charge Controller uses the dump load to put the turbine in STOP mode when there is a faul...
Page 13: ... DCCC Junction Box Wiring ELECTRIC SHOCK HAZARD Disconnect turbine and battery circuits before wiring Failure to follow the safety warning could result in serious injury and or death PROFESSIONAL INSTALLATION REQUIRED Installations must meet all local electrical codes Installations for the equipment should only be performed by WindTronics Authorized Installers or other licensed contractors The wir...
Page 14: ...Quick Start DC Charge Controller for Honeywell Wind Turbine WT6500 Rev 2 0 29Nov11 14 Quick Start Illustration of Turbine System Connections Figure 7 System Connection ...
Page 15: ...Quick Start DC Charge Controller for Honeywell Wind Turbine WT6500 Rev 2 0 29Nov11 Quick Start 15 Junction Box Figure 8 Electrical Wiring Diagram ...
Page 16: ... if using AGM batteries or Off is using flooded batteries refer to figure 9 4 Turn on the following switches in the following sequence Battery switch DC Charge Controller ON OFF switch 15 Amp fused disconnect DCCC junction box ON OFF switch 5 Verify turbine LED on DC Charge Controller is green Commissioning EXPLOSION OR FIRE HAZARD Entering battery information incorrectly may result in explosion o...
Page 17: ... Charge over temp Enclosure 65 C or Heat Sink 140 C 5 FOUR RED BLINKS Charge over current Charge current 24 Amps GFI LED 1 RED Indicates GFI Fault Status LED s Operation Legend TURBINE LED 1 NO LED Turbine is sleeping or DC Charge Controller is off 2 GREEN Turbine is running 3 RED Turbine is stopped 4 ONE RED BLINK No Wind Speed Turbine Voltage 40 VDC and Wind Speed 0 MPH for 1 minute 5 TWO RED BL...
Page 18: ...indTronics Replacement DC Charge Controller 48 VDC RDCCC6500 1 WindTronics On Off Switch Box WT6K230 1 WindTronics Anemometer DI7911 1 WindTronics Finned Dump Load Enclosure Assembly RDLASSY6500 1 WindTronics Pole Top Mount MPT6500 1 WindTronics QUADPOD Mount MQP6500 1 WindTronics QUADPOD Mount Ballast for flat roof MQP6500B 1 WindTronics QUADPOD Mount Feet for pitched roof MQP6500F 4 WindTronics ...
Page 19: ... N9C 0B3 Canada Tel 877 946 3898 www windtronics com WT6500 QSDCCC Rev2 0 29Nov11 The Honeywell trademark is used under license from Honeywell International Inc Honeywell International Inc makes no representation or warranties with respect to this product ...
