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INSTALLATION INSTRUCTIONS

Put Bar Code Here

62-0432-01

WEB-645, CP-645

Network Controller

ABOUT THIS GUIDE

This document covers the installation instructions of the Honeywell WEB-645 and CP-645 controllers. It assumes that you are an

engineer, technician, or service person who has performed control system installations. Instructions in this document apply to the

following products:

For complete specifications, please refer to the product data sheet for the WEB-645-AX and CP-645-AX controller.

NOTE: Not covered in this document is the WEB-AX-R2 or WEB-AX software installation and configuration required for

a fully functioning unit. See the “Related Documentation” section below. The content of this documentation

equally applies to CP-645-AX product.

Related Documentation

For software details on configuring and using the WEB-645-AX controller, consult the following documents:

•

Retrofit Board WEBs R2 Install & Startup Guide

(if WEBs R2)

•

JACE WEBs-AX Install and Startup Guide

(if WEBs-AX)

•

JACE Data Recovery Service (SRAM Support) - Engineering Notes

(if WEBs-AX)

Model

Description

Ports/Notes

WEB-645-AX

WEB-645I-AX

CP-645-AX

CP-645I-AX

JACE controller with various communication ports, mounted in a

metal enclosure. Has a pre-wired power transformer and

rechargeable 12V backup battery. (WEB-645-AX, CP-645-AX are for

U.S. installations, WEB-645I-AX, CP-645I-AX are for International

installations).

Controller uses an NPM6E processor module with a PowerPC

440EP CPU, 256MB DDR RAM, 128MB Serial Flash, 512KB Boot

Flash, 512KB Static RAM (SRAM), and runs the QNX Real-time

Operating System, and the Oracle Hotspot Java Virtual Machine.

Can host either a WEB R2 station (WEBs 2.301.535 or later) or a

WEB-AX station (WEB-AX 3.6.49 or later) for WEB products and CP-

AX Station (CP-AX 3.6.49 or later) for CP products, depending on

license.

Regardless of release, WEBs host (platform) configuration requires

WEB-AX Workbench 3.6.49 or later. If hosting an R2 station, the

existing R2 WEB Java Desktop Environment (JDE), build 2.301.535

or later, is used to access the controller’s running station.

2 -Ethernet 10/100 Mbit/s ports

(RJ-45 connectors).

4 - RS-485 ports, optically isolated, 3-

position connectors.

1 - LonWorks FTT-10A port, 2-position

connector.

2 - RS-232 port (RJ-45 connectors).

The LON port and all RS-485 ports

use pluggable screw terminal

connectors.

Summary of Contents for CP-645

Page 1: ...odel Description Ports Notes WEB 645 AX WEB 645I AX CP 645 AX CP 645I AX JACE controller with various communication ports mounted in a metal enclosure Has a pre wired power transformer and rechargeable 12V backup battery WEB 645 AX CP 645 AX are for U S installations WEB 645I AX CP 645I AX are for International installations Controller uses an NPM6E processor module with a PowerPC 440EP CPU 256MB ...

Page 2: ...m the enclosure a 1 4 inch thin walled socket is recommended do not use a nut driver See Replacing the WEB 645 AX circuit board page 15 PRECAUTIONS This document uses the following warning and caution conventions CAUTION Cautions remind the reader to be careful They alert readers to situations where there is a chance that the reader might perform an action that cannot be undone might receive unexp...

Page 3: ...document Pay attention to the following recommendations and precautions when mounting and installing the unit This product is intended for indoor use only The unit should not be exposed to ambient conditions outside of the range of 0ºC 32º F to 50ºC 122º F and relative humidity outside the range 5 to 95 non condensing pollution degree 1 If the controller is mounted inside an enclosure that enclosu...

Page 4: ...fashion Enclosure knockouts and mounting notes 438 11 1 mm 406 10 3 mm 218 5 5 mm 1 88 48 mm 1 20 31 mm 0 16 4 mm 0 96 24 mm 2 50 64 mm 1 00 25 mm Min 1 00 25 mm Min 2 00 51 mm Min 15 6 396 mm Min 2 00 51 mm Min 0 221 5 6 mm Dia 2 0 51 mm 2 0 51 mm 2 0 51 mm 3 0 76 mm 2 25 57 mm 2 25 57 mm 9 84 250 mm 11 6 295 mm 0 72 18 mm 5 94 151 mm 9 75 248 mm 1 52 39 mm 11 8 300 mm 1 2 13mm Mount This End Up ...

Page 5: ...e has seven 1 2 13mm knockouts one on top for AC line power two on the left side and four on the bottom typically used for RS 485 cabling or other communications cabling As needed locate and remove the necessary knockouts and install the necessary conduit or cable clamps in the knockout holes This may easiest to do before mounting the controller to the wall Mounting the controller 1 With the contr...

Page 6: ... STATUS See LEDs on NPM6E processor module on page 10 NPM6E processor module RS 485 ports COM3 and COM4 See RS 485 on page 8 Option card connector area See Option Card Installation WEBs AX units only on page 12 Power Connector RS 485 ports COM5 and COM6 See RS 485 on page 8 RS 232 ports COM1 and COM2 RJ 45 See RS 232 on page 8 RS 232 LEDs 2 each port S S S S Serial Shell jumper Normal Serial Shell...

Page 7: ... to the supplied transformer All connections should be made in accordance with national and local electrical codes Use copper conductors only Do not power other devices from the transformer of the WEB controller The transformer should be dedicated to running the WEB controller Do not attempt to use any other power source or otherwise defeat the isolation provided by the integral transformer A two ...

Page 8: ...ated at the bottom of the board see Fig 2 From left to right ports are two RS 485 COM3 and COM4 two RS 232 COM1 and COM2 and two more RS 485 COM5 and COM6 The RS 485 ports are two wire with shield and are optically isolated the two RS 232 ports are not isolated RS 485 Four RS 485 ports use 3 position screw terminal connectors Each port s terminals are from left to right shield plus and minus Use s...

Page 9: ...off switch To apply power insert the 6 position power plug into the circuit board Refer to Fig 2 on page 6 for the locations of the power connector and status LEDs on the controller Checking the Heartbeat LED Verify the STATUS LED on the NPM6E processor module is lit green This indicates that the system is OK and that power is applied Once the WEB controller boots the adjacent yellow BEAT heartbea...

Page 10: ...s you use system shell to reassign its IP parameters before starting the commissioning process from Workbench See Serial Shell mode on page 11 See Related Documentation page 1 for documents that cover JACE WEBs installation and startup CONTROLLER LEDS The WEB 645 AX controller provides a number of LEDs including the following LEDs on NPM6E processor module Ethernet Heartbeat Status LEDs on main ci...

Page 11: ... before any serial shell mode change becomes effective When done don t for get to return to the jumper block to its normal position and reboot again The default jumper setting is Normal no serial shell see WEB 645 AX board layout details page 6 RS 485 port biasing The controller has four RS 485 ports COM3 COM4 COM5 and COM6 on the bottom of the circuit board Each RS 485 port has an associated four...

Page 12: ...fully insert the pins of the option card into the option card socket The mounting holes on the option card should line up with the standoffs on the base board If they do not the connector is not properly aligned Press until the option card is completely seated 6 Place the custom end plate that came with the option card over the connector s of the option card 7 Replace the two screws through the en...

Page 13: ...battery and periodically loads the battery to test its ability to maintain battery backed functions You should investigate any battery trouble message Check the voltage level and its connections to the unit Replace the battery as required To order a new battery see the Standard Replacement Parts section on page 14 REPLACING THE 12V BATTERY The battery is secured in the enclosure by a metal bracket...

Page 14: ... number of reasons other models of SRAM equipped controllers running WEBs AX may be better candidates for a battery less installation Typically such controllers use a smaller more difficult to replace NiMH nickel metal hydride battery pack and are often mounted in areas harder to access than a WEB 645 AX controller Refer to the documents listed in the Related Documentation on page 1 for configurat...

Page 15: ...ircuit board with an FRU circuit board in the field proceed as follows NOTE The software that runs on the controller expects the terminal positions to be the same to collect data from or to control the attached devices Replacing an FRU circuit board 1 Using the appropriate WEBs software tool back up the station database to your PC 2 Open the cover of the unit 3 Turn off building power to the unit ...

Page 16: ...ers at their own expense will be required to take whatever measures may be required to correct the interference Any unauthorized modification of this equipment may result in the revocation of the owner s authority to continue its operation Canadian Department of Communications DOC This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations Cet a...

Page 17: ...WEB 645 CP 645 NETWORK CONTROLLER 17 62 0432 01 ...

Page 18: ...WEB 645 CP 645 NETWORK CONTROLLER 62 0432 01 18 ...

Page 19: ...WEB 645 CP 645 NETWORK CONTROLLER 19 62 0432 01 ...

Page 20: ...c 62 0432 01 M S 11 12 Printed in United States By using this Honeywell literature you agree that Honeywell will have no liability for any damages arising out of your use or modification to the literature You will defend and indemnify Honeywell its affiliates and subsidiaries from and against any liability cost or damages including attorneys fees arising out of or resulting from any modification t...

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