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YP7999A1000 CONTROLINKS™ FUEL AIR RATIO CONTROL PANEL

3

66-2060—01

TROUBLESHOOTING

System Diagnostics

The S7999D touchscreen interface indicates the current fault and keeps a fault history log. The R7999 ControLinks control and 

the ML7999A Universal Parallel-Positioning Actuator also have LED fault blink codes. Refer to the appropriate product instruction 

sheet for further troubleshooting information and diagnostic codes.

FIELD WIRING

Table 1. Field Wiring and Terminal Designation

1

.

Terminal #

To Connecting 

Device

Description

1

2

L1 Panel power 120Vac Power Supply, 3A Max. 

L1 power to circuit breaker. 

Provide disconnect means and overload protection as required.

2

L2 Panel neutral

GND

Panel ground

4

3

L1

L1 customer convenience wire point – provided for 4 actuators – 120Vac, 50/60Hz

2

3

L2

L2 customer convenience wire point – provided for 4 actuators

GND

3

Panel ground

GND customer convenience wire point – provided for 4 actuators

9

HFP

High Fire Proven output from ControLinks controller to burner control

10

LFP

Low Fire Proven output from ControLinks controller to burner control

11

HF

High Fire drive command input from burner controller

12

MV

Main Valve command input from burner controller

13

LF

Low Fire drive command input from burner controller

14

LCI

Limit Control Input from burner limit string, including on/off control, LWCO, high-limit, etc…

15

LCO

Limit Control Output from ControLinks controller to burner control demand/interlock inputs

200

3,4

DR1

Air Actuator DR1 command input

201

3,4

DR2

Air Actuator DR2 command input

202

3,4

CW

Air Actuator potentiometer CW output

203

3,4

S

Air Actuator potentiometer S output

204

3,4

CCW

Air Actuator potentiometer CCW output

GND

3,4

Ground

Air Actuator ground

205

3,4

DR1

Fuel 1 Actuator DR1 command input

206

3,4

DR2

Fuel 1 Actuator DR2 command input

207

3,4

CW

Fuel 1 Actuator potentiometer CW output

208

3,4

S

Fuel 1 Actuator potentiometer S output

209

3,4

CCW

Fuel 1 Actuator potentiometer CCW output

GND

3,4

Ground

Fuel 1 Actuator ground

210

3,4

DR1

Fuel 2 Actuator DR1 command input

211

3,4

DR2

Fuel 2 Actuator DR2 command input

212

3,4

CW

Fuel 2 Actuator potentiometer CW output

213

3,4

S

Fuel 2 Actuator potentiometer S output

214

3,4

CCW

Fuel 2 Actuator potentiometer CCW output

GND

3,4

Ground

Fuel 2 Actuator ground

Summary of Contents for ControLinks YP7999A1000

Page 1: ...eady to install Includes the R7999A control wiring subbase and S7999D1048 touchscreen display Commission monitor and control ControLinks through the touchscreen interface Fuel selector switch Alarm light Reset button Unit shutdown Emergency stop button Auto manual switch Manual operation potentiometer S7999D touchscreen display is Modbus ready SPECIFICATIONS Electrical Ratings 100 120 Vac 50 60 Hz...

Page 2: ...tightened joints along the ground path are free of nonconductive coatings and protected against corrosion on mating surfaces Electrical Connections 1 Refer to the appropriate product data sheet for details 2 Wire size and length will vary depending on the compo nent Refer to the component literature for specific wire lengths sizes and type recommendations 3 Wire according to specifications followi...

Page 3: ...t from ControLinks controller to burner control 11 HF High Fire drive command input from burner controller 12 MV Main Valve command input from burner controller 13 LF Low Fire drive command input from burner controller 14 LCI Limit Control Input from burner limit string including on off control LWCO high limit etc 15 LCO Limit Control Output from ControLinks controller to burner control demand int...

Page 4: ...xxL burner control and or Modbus enabled UDC2500 3200 3500 controls in a daisy chain fashion to the customer terminals for dis play on the S7999D Refer to the S7999D S7800A or S7810M and UDC control product manuals for further information on wir ing and S7999D display set up 6 Installation operation and maintenance shall conform with National Fire Protection Association standards national and loca...

Page 5: ...ED 20 POLYVINYL FSG RESET CONTROLINKS RESET POTENTIOMETER BELDEN 8760 18 AWG TWISTED PAIR ACTUATOR INTERFACE BELDEN 9535 24 AWG 5 CONDUCTOR DISPLAY TO TERMINAL STRIP BELDEN 9535 24 AWG 5 CONDUCTOR DISPLAY COM1 COM2 FROM TERM STRIP TO DEVICES BELDEN 8770 18 AWG 3 CONDUCTOR TEMP CTRL MODBUS BELDEN 8770 18 AWG 3 CONDUCTOR TWIST TO START PUSH TO STOP M34890 24 610 24 610 MANUAL OPERATOR 5K OHMS MANUAL...

Page 6: ...YP7999A1000 CONTROLINKS FUEL AIR RATIO CONTROL PANEL 66 2060 01 6 Fig 2 Wiring diagram part 1 M34891 ...

Page 7: ...tion only It is the responsibility of the end user to provide appropriate protection on the service to this control panel Refer to the National Electric Code and UL Stan dard 1077 for more information 2 Wire to the firing rate actuator must be run in separate conduit L N M34892 Indicates terminals and wiring in control panel main terminal block Indicates external wiring Indicates terminals in valv...

Page 8: ... 66 2060 01 M S 06 13 Printed in United States 3 Ground shield to subbase earth ground screw on low voltage side of subbase 4 Installation operation and maintenance shall conform with National Fire Protection Association standards national and local codes and authorities having jurisdic tion Fig 4 Equipment mounting panel dimensions in in mm 21 533 21 533 3A FU100 FU121 5A 1 FUEL AIR CONTROL SPARE...

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