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Honeywell CM4, Technical Handbook

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CM4 Four-Point Continuous Monitor

CM4 Technical Manual

3-2

3.1 Introduction

The installation and initial start-up procedure for the CM4 consists of 

six steps, described in this and the following sections:

1.  Physical  installation  of  the  instrument  at  the  site  (Section  3: 

Installation).

2.  Initial power-up (

Section 4: Basic Operation

).

3.  Instrument  programming  configurations  (

Section  7:  Setup 

Menu

).

4.  Verification  of  the  integrity  of  the  alarm  system  (

Section  8.3: 

Function 4.2–Alarm Test

).

5.  Adjustment  of  CM4  sample  flow  rates  (

Section  8.7:  Function 

4.6–Set Flow

).

6.  Verification  of  the  optics  system  (

Section  5.2:  Function 

1.1–Optics Verify

).

3.1.1 Mounting Alternatives

The CM4 is designed to be operated in four different configurations:

•  Tabletop
•  Wall mount
•  Rack kit (customer-supplied rack)
•  Rack enclosure (MDA-supplied cabinet)

The  tabletop  is  the  basic,  stand-alone  configuration  that  is  used 

throughout  this  manual  to  show  instrument  operation.  As  needed, 

certain  illustrations  will  also  show  the  wall  mount  configuration  for 

added clarity.
Wall and rack configurations require either adapter kits or a separate 

enclosure. See 

Section 3.5.3

 for information.

When selecting a site for installation of the CM4, consider the mounting 

option best suited for your location. Operators can place the CM4 up to 

300 feet (90 m) from monitoring points to monitor gas concentrations 

in  an  area  removed  from  the  location  where  gas  may  actually  be 

leaking. 

3.1.2 Accessory Kit

Your  CM4  includes  an  Accessory  Kit  (P/N  874265)  which  contains 

this  manual  (on  CD),  a  calibration  card  and  other  items  used  in 

installation.

3.1.3 Installation Steps

Proceed  through  each  of  the  steps  to  install  the  CM4. This  section 

details physical installation procedures which you should perform in 

order:

•  Surveying the Installation Site (

Section 3.3

)

•  Placement of the CM4 (

Section 3.3.1

)

•  Sample Locations (

Section 3.4

)

•  Configuring for Mounting Method (

Section 3.5

 and 

Section 

10

 for options)

•  Installing Sample Lines (

Section 3.6

)

•  Installing Sample Line Particulate Filters (

Section 3.7

)

•  Installing Pump Exhaust Line (

Section 3.8

)

•  Connecting AC Power Cord (

Section 3.9

)

•  Wiring Relays (

Section 3.10

)

•  Wiring Optional Current Loop (4-20 mA Output) (

Section 

3.11

)

•  Loading Chemcassette

®

 Tape (

Section 3.12

)

珠海司福斯特科技有限公司

www.safedtech.com

Summary of Contents for CM4

Page 1: ...ion Basic Operation Calibration Mode Funct Review Menu Functions Setup Menu Service Menu Maintenance Options Specifications Fault Listing Detectable Gases Printer Options Serial Comm Protocol Installation Drawings LonWorks Protocol Warranty Statement 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 2: ...otline During Business Hours Honeywell Analytics Inc U S A Corporate Headquarters 847 955 8200 Toll Free 800 323 2000 www honeywellanalytics com 24 Hour Emergency Hotline 847 634 2840 Record your serial number and installation date for easy reference To save time when calling for service please have the serial number of your instrument available 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o ...

Page 3: ... the symbols listed here Symbols Power Switch ON Power Switch OFF Power Indicator LED Locked Keypad LED Alarm LED Equipment Mounting Position in Rack Printer Share Box Printer Caution Refer to accompanying documents Caution statements are used to indicate hazards or unsafe practices which could result in minor personal injury or product or property damage Ground Terminal Direct Current D C Caution...

Page 4: ... are met Cabling Type The following cable parameters must be considered Braid Must have minimum 90 coverage Foil When used with braid provides 100 coverage NOTE Do not use foil alone it has a tendency to break Twisted Pair Provides for cancelling of magnetic fields Stranded Pair ProvidesthegreatestsurfaceareaMDAScientificproducttestinguses 90 braidwithfoil aroundthebundle twistedpair stranded24AWG...

Page 5: ... Flow Control 1 6 1 5 Electrical Connections 1 6 1 5 1 I O Panel 1 6 1 5 2 Power Connection 1 7 1 5 3 Optional Serial Output 1 7 1 6 Alarms 1 7 1 6 1 General and Point Gas Alarms 1 7 1 6 2 Activating an Alarm 1 7 1 7 Instrument Diagnostics 1 8 2 Controls and Indicators 2 1 Introduction 2 2 2 2 Control Panel 2 2 2 2 1 Display 2 2 2 2 2 LEDs and Point ID Labels 2 3 2 2 3 Keypad 2 3 2 2 4 Power Indic...

Page 6: ...t 3 13 3 12 Loading Chemcassette Tape 3 14 3 13 Power On Off 3 14 3 14 Installation Notice 3 14 3 15 Function and Cursor Keys 3 15 3 15 1 MONITOR 3 15 3 15 2 PROGRAM 3 15 3 15 3 RESET ESCAPE 3 15 3 15 4 ENTER 3 15 3 15 5 CURSOR ARROW LEFT RIGHT 3 15 4 Basic Operation 4 1 Introduction 4 2 4 2 Monitor Mode 4 2 4 2 1 Exiting Monitor Mode 4 3 4 2 2 Printing Time Weighted Averages TWA During Monitor Mo...

Page 7: ...Serial Number 6 8 6 9 Function 2 8 Print Menu 6 10 7 Setup Menu 7 1 Introduction 7 2 7 1 1 Enabling Disabling the Keypad 7 2 7 2 Function 3 1 Point Enable 7 3 7 3 Function 3 2 Point Parameters 7 3 7 3 1 Select Gas Type Program Alarms and Set Current Loop Full Scale Values 7 3 7 3 2 Defining the Point ID 7 5 7 4 Function 3 3 Output Options 7 6 7 4 1 Optional COM Port 3 3 1 7 6 7 4 2 Optional Printe...

Page 8: ... 8 9 3 1 CM4 Internal Filter Replacement Procedure 9 9 9 3 2 Sample Line Particulate Filter 9 10 9 3 3 CM4 P Filter Maintenance 9 10 9 4 Fuse Replacement 9 11 9 4 1 AC Line Fuse 9 11 9 5 Cleaning the Chemcassette Optics 9 12 9 6 Installing Microtube Assembly 9 13 10 Options 10 1 Communications Options 10 2 10 1 1 Serial Communications 10 2 10 1 2 Printers 10 2 10 2 Remote Alarm Reset Option 10 2 1...

Page 9: ...a Formats E 6 Date Format E 6 Time Format E 6 Date Time Examples E 6 Concentration Data Format Code E 6 E 3 Protocol Command Definition E 7 E 3 1 Status and Query Commands E 7 NOP 0x28 E 7 Get System Information 0x30 E 7 Get Unit Status 0x31 E 8 Get Idle Time 0x32 E 10 Get Date Time 0x33 E 10 Get Maintenance Dates 0x34 E 10 Get Point Configuration 0x35 E 11 Get Alarm History 0x36 E 11 Get Current ...

Page 10: ...ation 0x62 E 25 Restore Configuration 0x63 E 25 Set Duty Cycle 0x65 E 25 Set Filter 0x66 E 26 Get Duty Cycle 0x69 E 26 E 5 Operation E 27 E 5 1 CM4 Instrument Power up E 27 E 5 2 Commands E 27 E 5 3 Responses E 27 E 6 Example Packets E 27 E 7 Serial Device Applications E 31 E 7 1 Impedance Matching E 33 E 8 Glossary E 34 F Installation Drawing G LonWorks Protocol G 1 Introduction G 2 G 2 Enabling ...

Page 11: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 1 1 1 CM4 Overview 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 12: ...ls of gas concentrations These programmable limits are factory set at TLV and 2 TLV Each point may be up to 300 feet 90 m from the CM4 location This allows operators to monitor gas concentrations in an area removed from the location where gas may actually be leaking The CM4 provides fast response to a wide range of gases It was designed for maximum uptime so filters detector tape and even the enti...

Page 13: ... Valves Filters Transducers 1 2 1 Flow Connections Flow connections consist of quick connect ports on the back of the CM4 There are four inlets one for each monitored point and an exhaust outlet 1 2 2 Pump The pump provides a vacuum source for transport and sample flow during monitoring 1 2 3 Filters Filters protect the internal precision orifice from dust particles Filters are located in a remova...

Page 14: ...assette carrier can be pre loaded with Chemcassette tape for rapid tape change 1 3 2 Optics and Electronics The heart of the Chemcassette system is an optical detection system that measures the stain that develops on the Chemcassette tape The CM4 s unique design has four individual detectors one for each monitoring point See Figure 1 3 for point stain location To monitor a point the detection syst...

Page 15: ...gases as well as families of gases Gases and families the CM4 detects include See Appendix C for more information Ammonia NH3 Hydrogen Iodide HI Arsine AsH3 Hydrogen Selenide H2 Se Boron Trifluoride BF3 Hydrogen Sulfide H2 S Chlorine Cl2 Hydrazine N2 H4 Chlorine Dioxide ClO2 Monomethyl Hydrazine MMH Diborane B2 H6 Nitrogen Dioxide NO2 Dimethyl Amine DMA Phosgene COCl2 DimethylHydrazine UDMH Phosph...

Page 16: ...nt fault on that point Turn black not monitoring that point NOTE StatusLEDsalsoturnyelloworflashtoindicateaninstrumentfault Alarm LEDs signal gas level alarms for each point Alarm LEDs Light for Level 1 alarm concentration Flash for Level 2 alarm concentration 1 4 3 Keypad Use the keypad to Program the CM4 Select specific points to monitor Print and display programming parameters 1 4 4 Power LED T...

Page 17: ...evel 1 alarm is the threshold limit value TLV of the monitored gas The default setting for the Level 2 alarm is two times the TLV Level 1 and 2 alarms can be factory set to 1 2 TLV and 1 TLV by specifying part number 1874 0330 You can also set individual alarm levels for each sample point Separate alarm levels for each point provide added protection in critical locations and allow you to customize...

Page 18: ... Display Monitoring Green OFF All OFF OFF Currentconcentrations eachpointdisplayedforfour seconds Level 1 alarm Green Red steady Lowlevelalarmforaffectedpoint General low level alarm ON Current concentrations Level 2 alarm Green Flashing red High and low level alarms for affected point Generalhighandlowlevelalarms ON Current concentrations LowChemcassettemaintenancefault monitoringcontinues See Ap...

Page 19: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 2 1 2 Controls and Indicators 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 20: ...ts and Controls Legend 1 Tape load lever 6 Flow controls 2 20 character display 7 Keypad 3 Alarm relays 8 Filter block 4 Detectors and electronics 9 Carrier 5 Status and alarm LEDs 10 Air filter 2 2 Control Panel The front control panel consists of Display 1 Status and alarm LEDs and point ID Labels 2 Keypad 3 Power LED indicator 4 CM4 Gas Monitor 1 2 3 4 Figure 2 2 Control Panel Legend 1 Display ...

Page 21: ...t marker You can remove any marks with acetone without damaging the panel 2 2 3 Keypad The keypad consists of Numeric keys Function keys Cursor Arrow Left Right keys Numeric Keys Use the numeric keys 1 through 9 and 0 to Enter programming values Display and select specific detection points Function Keys Function keys access menus and functions Function keys include MONITOR PROGRAM RESET ENTER Func...

Page 22: ... separate relays for Level 1 alarm low level for each point four relays RY1 RY3 RY5 and RY7 Level 2 alarm high level for each point four relays RY9 R11 RY13 and RY14 General Level 1 alarm for any monitoring point RY2 General Level 2 alarm for any monitoring point RY4 Instrument fault RY10 Maintenance fault RY8 Watch dog power loss or CPU failure notification RY12 One out of monitoring RY6 See Sect...

Page 23: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 3 1 3 Installation 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 24: ...k configurations require either adapter kits or a separate enclosure See Section 3 5 3 for information When selecting a site for installation of the CM4 consider the mounting option best suited for your location Operators can place the CM4 up to 300 feet 90 m from monitoring points to monitor gas concentrations in an area removed from the location where gas may actually be leaking 3 1 2 Accessory ...

Page 25: ...tmosphere Have sufficient ventilation for cabinet cooling Have power available Be indoors in an area that is not subject to wide variations in temperature not greater than gradients of 25 C per hour and humidity NOTE The specified humidity is 20 80 RH and a temperature between 10 C to 40 C 3 3 1 Placement of the CM4 Install the CM4 in an environmentally protected setting remote from the manufactur...

Page 26: ...tivities Moisture may occur from rain entering a line at an outdoor sampling location or from condensation caused by temperature fluctuations Water condensation in the sample lines could cause false alarms NOTE Variablessuchasairflow themolecularweightandtemperature ofthesamplegas andthephysicalconditionsoftheareasbeing monitoredinfluencetheplacementofthesamplinglocations You may need to consult y...

Page 27: ...chors to secure brackets to wall If installing multiple CM4s allow a minimum 8 inch vertical separation between brackets Make sure brackets are securely fastened and level before locking instrument in position CAUTION The CM4 weighs about 50 pounds 23 kg Make sure all installation steps and handling procedures are done with protection and safety margin for this load 1 2 3 4 1 4 7 2 5 8 0 3 6 9 MO ...

Page 28: ...before disconnecting customer I O board Follow these points when installing the rack mount Verify proper clearances and dimensions for instrument placement See Figure 3 3 Remove feet Allow 9 00 inch 23 cm height between units for proper clearance Figure 3 4 shows right side fastener locations Left side installation is identical In the recessed position make sure there is 3 1 4 inch 8 25 cm clearan...

Page 29: ...table to System16 style enclosures P N 874293 Only Schroff Style enclosures P N 1874 0050 and 1874 051 may be used with these units 3 5 4 Rack Enclosures The rack enclosure configurations provide space for up to seven CM4 units or five CM4 units plus a printer in an Honeywell Analytics supplied cabinet The CM4 rack enclosure will be custom configured for each application Supplemental installation ...

Page 30: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 3 8 Figure 3 6 Rack Enclosure 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 31: ...lation Follow the general requirements listed below when installing sample lines Sample lines should not exceed 300 feet 90 m in length CAUTION HydrogenBromide HBr lowlevel usingthestandardMineralAcids Chemcassette p n 874337 has a sample line limit of 100 feet Hydrogen Bromide HBr low level using the XP XP4 Mineral Acids Chemcassette p n 1874 9310 1258 9310 has a sample line limit of 300 feet Hyd...

Page 32: ... ring To install a tube into a sample line inlet insert the tube far enough into the fitting to ensure that the tube has passed through both the external grab ring and the internal O ring and is firmly seated against the stop The insertion depth for a correctly installed sampling line is 1 2 inch to 5 8 inch 12 16 mm Verify the insertion depth by holding the tube and marking with your thumb where ...

Page 33: ...ger distances are required contact Honeywell Analytics If multiple CM4s are installed in the same location use a separate line for each exhaust outlet Do not crimp exhaust lines or place them in an area where weight could collapse the tubing or bend them to less than a 5 inch 12 cm radius Leave as many bends as possible exposed for periodic visual inspection of the line for kinked or damaged tubin...

Page 34: ...arms RY1 RY3 RY5 RY7 Four Level 2 alarms RY9 R11 RY13 RY14 One general Level 1 alarm RY2 One general Level 2 alarm RY4 One watch dog power loss CPU failure relay RY12 One maintenance fault relay RY8 One instrument fault relay RY10 One Out of Monitoring relay RY6 NOTE Makesurethatwatchdogrelaysandinstrumentfaultrelaysare wiredinseriestoensurethatanyfaultwilltriggeradiagnostic alarm This will ensure...

Page 35: ...S TB19 LEVEL 1 POINT ALARMS WARNING EXTERNALLY APPLIED VOLTAGES MAY BE PRESENT AT ALARM TERMINAL BLOCK WITH INSTRUMENT DISCONNECTED DISCONNECT AT SOURCE PRIOR TO SERVICING REFER TO USER MANUAL 1 RY9 2 RY11 3 RY13 4 RY14 CAUTION REPLACE FUSES WITH SAME TYPE AND RATING SPECIFIED LEVEL 2 POINT ALARMS REMOTE INPUTS NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC PT 1 2 3 4 CURRENT LOOP...

Page 36: ...o check Memory Hardware Voltages The display shows SELF TEST CM4 V3 05 After this display the Chemcassette advances and the pump turns on The display shows STABILIZING then CURRENTLY MONITORING NOTE TheCM4automaticallyattemptstoentertheMonitoringMode whenever it is switched on 3 14 Installation Notice Press PROGRAM to exit the Monitor Mode You must perform the following Quick start procedure at in...

Page 37: ...ll CM4 alarm and fault LEDs and relays Also press RESET to escape from subroutines 3 15 4 ENTER Press ENTER to confirm configuration changes 3 15 5 CURSOR ARROW LEFT RIGHT Press CURSOR ARROW LEFT RIGHT to Scroll the display forward backward to access menus and functions View and configure CM4 operating parameters including calibrating reviewing alarm history reviewing configuration setting up for ...

Page 38: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 4 1 4 Basic Operation 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 39: ...ser specified number of seconds with a four second default PT 2 0 PPB AsH3 PT 3 0 PPB AsH3 PT 2 0 PPB AsH3 A fifth status line will be displayed if applicable The concentration information for each point may be sent to three optional outputs Isolated current loop 4 20 mA Serial Printer NOTE Any time power is lost to the CM4 it enters Monitor Mode automatically after power is restored When switchin...

Page 40: ...urrent TWA information If there is no printer option installed TWAs can be displayed Refer to Section 6 4 2 4 2 3 Point Lock On During Monitor Mode The Point Lock On feature causes the CM4 to optimize tape advance timing of the most rapid updating of concentration on one point Monitoring ceases on the other points and the display locks on to the one selected point To enable a specific point 1 Pres...

Page 41: ...the alarm history press ENTER followed by the point desired 1 2 3 or 4 The alarm history is printed if installed and displayed showing the most recent alarm first The display will scroll through each alarm Use the cursor keys to advance through each alarm The CM4 sends the alarm history of the selected point to the printer The printout shows Instrument serial number Current date and time Customer ...

Page 42: ...ormal 20 seconds after the last keypad entry Pressing RESET does not clear fault history 4 2 7 Display Point Flows During Monitor Mode Use the display point flows to check sample flows without leaving monitor mode To set or check the sample flows press ENTER followed by 5 The four flows will be displayed in real time along with the up or down arrows if they are out of tolerance 173 189 165 182 The...

Page 43: ...ntration Level 1 alarms Display current gas concentration Constant audio alarm tone Continuously lit Alarm LED Level 2 alarms Display current gas concentration Beeping audio alarm tone Flashing Alarm LED 4 4 2 Faults If an instrument fault or maintenance fault is detected the CM4 displays the most recent fault and a fault code after the last point display The display cycles through points being mo...

Page 44: ... menu structure in Section 4 6 To select an item using direct numeric entry 1 Press PROGRAM to exit Monitor Mode The display reads END MONITOR 1 Y 0 N 2 Press 1 within two seconds to end monitoring If the printer option is available the display reads PRINT TWA 1 Y 0 N 3 Press 1 to print TWA information Entering 0 exits without printing TWA information After selecting 1 the display advances to SELE...

Page 45: ... FORMAT 3 5 2 SET DATE TIME 3 5 3 SET DISPLAY CYCLE 3 5 4 SET TWA TIME 3 5 5 SET IDLE TIME 3 5 6 SET DUTY CYCLE 3 6 ACCESS SETUP 3 6 1 EN DIS KBD LOCK 3 6 2 EN DIS MENU PASSWD 3 6 3 SET PASSWORD 3 7 MAINT SET UP 3 7 1 CHEMCASS CTR 3 7 2 INT FILT LIFETIME 3 7 3 EXT FILT LIFETIME 4 SERVICE MODE 4 1 RELAY LED TEST 4 2 ALARM TESTS 4 2 1 ALM INDICATOR TEST 4 2 2 SIMULATED ALM TEST 4 2 3 OPTICS ALM TEST...

Page 46: ... feature By default it is disabled Set the password to some desired value between 90000 and 99999 The power LED in the lower right corner of the CM4 control panel indicates the status of the keypad Steady green indicates the keypad is unlocked Flashing yellow indicates it is locked To set the keypad locking feature 1 Enter Monitor Mode by pressing MONITOR and waiting at least 10 seconds for the ta...

Page 47: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 4 10 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 48: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 4 11 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 49: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 4 12 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 50: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 5 1 5 Calibration Mode Functions 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 51: ...al external analog output for testing and installation see Section 5 4 1 4 TUNE CURRENT LOOP controls the adjustment of the CM4 monitor s output level see Section 5 5 5 2 Function 1 1 Optics Verify CM4 OPTICS TEST CARD INSTRUCTIONS FOR OPTICS VERIFICATION PROCEDURE ENTER CALIBRATION MODE 1 1 OPTICS VERIFY SEE MANUAL FOR DETAILS STAIN 1 INSERT Figure 5 2 Verification Card Purpose Use the Optics Ver...

Page 52: ...Some local fire ordinances require certified calibration at installation or annual intervals While dynamic calibration is notrequiredforproperoperationoftheModelCM4 Honeywell AnalyticsoffersanoptionalZ Calcalibrationprogramwhichcan quickly and safely satisfy your local needs Contact Honeywell Analytics Service department for this service NOTE Fordetailedinstructionsongascalibration refertoTechnica...

Page 53: ...ng any data Repeat Steps 1 through 5 to adjust the calculated concentration for each point if required K factor range limits are 0 200 to 5 000 Using a value outside of these limits displays the following after which the CM4 returns to the previous display OUT OF LIMITS PT 1 K FACTOR 1 000 5 4 Function 1 3 Calibrate Current Loop Purpose The Calibrate Current Loop function calibrates the external a...

Page 54: ...n 2 mA to 20 mA The display reads PT 1 20 mA PRESS 2 mA Press RESET to return to the Calibration Mode without toggling the test levels 5 4 2 Selecting Signal Levels Automatic Ramping 1 Press PROGRAM to exit Monitor Mode 2 From the 1 CALIBRATION MODE choose CALIBRATION MENU then the subfunction 3 CALIBRATE CURRENT LOOP 1 CALIBRATION MODE CALIBRATION MENU 3 CAL CURRENT LOOP The display reads SELECT ...

Page 55: ...s output level so that it is correlated from zero to full scale with a driven device an instrument used to monitor 4 20 mA output This is necessary only if new current loop hardware has been field installed Instructions To access Tune Current Loop 1 Press PROGRAM to exit the Monitor Mode 2 From the 1 CALIBRATION MODE choose the subfunction 4 Tune Current Loop then SELECT POINT 1 CALIBRATION MODE 4...

Page 56: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 6 1 6 Review Menu Functions 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 57: ... displays the most recent power down and power up date and time see Section 6 5 2 5 CUSTOMER DATA displays customer name and location see Section 6 6 2 6 PRINT CONFIGURATION prints the programmed configuration for the system see Section 6 7 2 7 INST SER NUMBER displays CM4 serial number see Section 6 8 2 8 PRINT MENU prints the CM4 menu options see Section 6 9 6 2 Function 2 1 Alarm History Use th...

Page 58: ...ry is not cleared using the RESET key The display returns to normal after ten seconds Press RESET to return to the Review Menu 6 2 2 Display Alarm History Purpose The alarm history display shows alarm Point number Concentration Time Level Instructions 1 Press PROGRAM to exit Monitor Mode 2 At the REVIEW MENU display press 1 or CURSOR RIGHT ARROW The display reads 1 ALARM HISTORY 3 Use the numeric ...

Page 59: ...ault number FXX Fault type Fault date and time Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 2 REVIEW MENU choose the subfunction 2 FAULT HISTORY 2 REVIEW MODE 2 FAULT HISTORY The display reads 1 DISPLAY 2 PRINT 3 Press 2 to print the fault history The CM4 sends the fault history to the printer 08 26 05 13 51 CM4 851 0000 FAULT HISTORY ABC MANUFACTURING CO CHICAGO IL 08 26 05 10 34 ...

Page 60: ...mple of a typical TWA printout Purpose The printout of the TWA shows Instrument serial number Current date and time Customer name and location Start and end time Elapsed time Concentration levels for each point Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 2 REVIEW MENU choose the subfunction 3 CURRENT TWA 2 REVIEW MODE 3 CURRENT TWA The display reads 1 DISPLAY 2 PRINT 3 Press 2 to ...

Page 61: ... 4 Last Power Down Use the last power down function to print and display the most recent power down and power up date and time Purpose Last power down information which the CM4 prints and displays includes Instrument serial number Current date and time Date and time power was interrupted Date and time power was restored 6 5 1 Print Last Power Down See Figure 6 5 for an example of a typical last po...

Page 62: ...play information about the customer Honeywell Analytics programs and stores the customer name and location in the CM4 This information is included in TWA and other printouts 6 6 1 Print Customer Data Purpose The CM4 prints the following customer information Name Location Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 2 REVIEW MENU choose the subfunction 5 CUSTOMER DATA 2 REVIEW MODE ...

Page 63: ...the sample printout in Figure 6 6 6 8 Function 2 7 Instrument Serial Number Purpose Use the Instrument Serial Number function to display the CM4 serial number Being able to display the instrument serial number avoids the necessity of looking behind the instrument to retrieve the serial number when placing a call to Honeywell Analytics for information or service It is always a good idea to write th...

Page 64: ...b 500ppb YES RELAY STATE LATCHING DE ENERGIZED 2 mA FAULT INDICATION DISABLED PUMP LIMITS 500 400 DISPLAY UPDATE TIME 4 SECONDS TWA PRINT TIMES 00 00 08 00 16 00 PRINTER PORT 9600 BAUD HAND SHAKE DISABLED PRINTOUT SELECTED COMPRESSED IDLE TIMEOUT 45 MINUTES DUTY CYCLE 000 SECONDS POINTS LINKED TO MONITOR RELAY 1 2 3 4 SERVICE HISTORY INT FILTER LIFE 0 DAYS EXT FILTER LIFE 0 DAYS Chemcassette REMAI...

Page 65: ...xit Monitor Mode 2 From the 2 REVIEW MENU choose the subfunction 8 PRINT MENU 2 REVIEW MODE 8 PRINT MENU The CM4 prints a complete listing of the master menu See Section 4 6 for an example If the printer is not enabled or a printer fault occurs the CM4 displays the following PRINTER DISABLED Correct the fault and repeat Steps 1 and 2 See Section 7 4 2 to enable the printer 珠 海 司 福 斯 特 科 技 有 限 公 司 ...

Page 66: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 7 1 7 Setup Menu 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 67: ...scode toggles between the keypad lock and unlock conditions The factory set default is 90000 For all subsequent CM4 operation you must use a passcode to change between keypad lock and unlock i e enabled and disabled For passcode information refer to Section 7 7 3 SET UP MODE 3 1 POINT ENABLE 3 2 POINT PARAMETERS 3 3 OUTPUT OPTIONS 3 3 1 COM PORT 3 3 2 PRINTER PORT 3 3 3 PRINTER FORMAT 3 3 4 RELAY ...

Page 68: ...nables and disables the Chemcassette and internal external filter counters see Section 7 8 See Section 8 6 to reset Chemcassette and filter counters 7 2 Function 3 1 Point Enable Purpose Use the Point Enable function to disable points not needed Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 3 SET UP MENU choose the subfunction 1 POINT ENABLE The display reads SELECT POINT 3 Select P...

Page 69: ... or Mineral Acids the instrument will not show an error prompt for the wrong gas e g if you select HF rather than HCl Incorrect gas assignment or Chemcassette replacement defeats the CM4 s ability to warn of dangerous gas concentrations Be sure you have installed the proper Chemcassette in the analyzer for the type of gas being measured the CM4 will not show an error prompt for installation of an ...

Page 70: ...R to accept the values The display reads 1 GAS LEVELS 2 PT ID Press 2 to define the point identification see Section 7 3 2 7 3 2 Defining the Point ID This feature permits changing the default point ID label to a more informative string The name will be displayed on the front panel display during monitor mode Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 3 SET UP MENU choose the sub...

Page 71: ... again and then press 1 to print the new configuration and the date and time of change if the printer is enabled or press 0 to return to the Set Up Menu 8 To define the remaining points repeat Steps 3 through 7 when the display in Step 7 reads SELECT POINT 7 4 Function 3 3 Output Options Use the output options function to specify parameters for COM port Printer port Printer format Also use this fu...

Page 72: ... 485 bus The display then returns to the output options function Press RESET to return to the Set Up Menu 7 4 2 Optional Printer Port 3 3 2 Purpose Use the printer port function to enable the optional communication port and specify the baud rate for communication with the Network as either 1200 baud 2400 baud 4800 baud 9600 baud 19200 baud Instructions 1 Press PROGRAM to exit Monitor Mode 2 From t...

Page 73: ...ix D for additional information For multiple instrument installations repeat Section 7 4 2 for each CM4 monitor 7 4 3 Printer Format 3 3 3 Purpose Use the printer format function to define the format of the printout Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 3 SET UP MENU choose the subfunction 3 OUTPUT OPTIONS then 3 PRINTER FORMAT 3 SET UP MODE 3 OUTPUT OPTIONS 3 PRINTER FORMAT...

Page 74: ...ergizedasafail safe precaution in the event of power loss Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 3 SET UP MENU choose the subfunction 3 OUTPUT OPTIONS then 4 RELAY STATE 3 SET UP MODE 3 OUTPUT OPTIONS 4 RELAY STATE The display reads SELECT RELAY STATE The display then reads 1 ENRGZD 0 DE ENRGZD The cursor is flashing over the current set up 3 Press either 1 to energize relay ...

Page 75: ...loop function Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 3 SET UP MENU choose the subfunction 3 OUTPUT OPTIONS then 5 2 mA FAULT OPER 3 SET UP MODE 3 OUTPUT OPTION 5 2 mA FAULT OPER 3 Press ENTER 4 Press CURSOR ARROW RIGHT to toggle between enabling and disabling the 2 mA fault signal The display reads 2 mA FAULT ENABLED 5 Press ENTER to acknowledge the selection 7 4 6 Enable Dis...

Page 76: ...1 Press PROGRAM to exit Monitor Mode 2 From the 3 SET UP MENU choose the subfunction 3 OUTPUT OPTIONS then 6 EN DIS DUTY CYCLE 3 SET UP MODE 3 OUTPUT OPTION 6 EN DIS DUTY CYCLES NOTE DutyCycleisafactory enabledoption Ifnotsetatthefactory then it is not available to user 3 The display reads SELECT POINT Use the numeric keys to specify a point 4 The display will read PT 1 ENABLE 1 Y 0 N Choose 1 or ...

Page 77: ...for the month and day that is displayed and printed on all outputs Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 3 SET UP MENU choose the subfunction 5 DATE TIME then 1 DATE FORMAT 3 SET UP MODE 5 DATE TIME 1 DATE FORMAT The default time and the date format is MM DD YR 3 Press CURSOR ARROW RIGHT to toggle between the following formats DATE DD MM YR DATE MM DD YR 4 Press ENTER to ack...

Page 78: ... function to set the time for printing the time weighted average with a printout occurring every eight hours after the set time The exact time of TWA printout may be as much as 45 minutes later than the value entered here This is because the TWA printout occurs only after a tape advance The valid range for TWA printout times is 00 00 to 07 59 If a TWA printout time is entered which is outside of t...

Page 79: ...g tape consumption for known high background levels Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 3 SET UP MENU choose the subfunction 5 DATE TIME then 6 SET DUTY CYCLE 3 SET UP MODE 5 DATE TIME 6 SET DUTY CYCLE The display reads DUTY CYCLE 900 SEC 3 Use the numeric keypad to enter the desired time period in seconds at which the CM4 samples 900 seconds for standard calibrations and ...

Page 80: ...le between enabled and disabled 3 Press ENTER at the desired selection The display will read ENTER OLD CODE 9 It is not possible to set the key lock code unless the old code is known and entered Enter the old code and press ENTER The display reads ENTER NEW CODE 9 4 Enter the new code by moving the cursor across the five digits entering a new digit at each position NOTE The digits are not updated ...

Page 81: ... exit Monitor Mode 2 From the 3 SET UP MENU choose the subfunction 7 MAINTENANCE SET UP then 1 CHEMCASS CTR 3 SET UP MODE 7 MAINT SET UP 1 CHEMCASS CTR The display shows COUNTER ENABLED 3 Press CURSOR ARROW RIGHT to toggle between enabling and disabling the Chemcassette counter 4 Press ENTER to save the selection and return to the Maintenance Set Up menu 7 8 2 Internal Filter Timer 3 7 2 Purpose U...

Page 82: ...er of days from 30 to 365 before filter replacement is required See Section 6 7 for information on displaying the system configuration which shows the amount of days Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 3 SET UP MENU choose the subfunction 7 MAINTENANCE SET UP then 3 EXT FILTER TIME 3 SET UP MODE 7 MAINT SET UP 3 EXT FILTER TIME The display shows EXT FILTER 000 DAYS The cur...

Page 83: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 8 1 8 Service Menu 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 84: ... CHANGE if selected will reset the tape counter after loading a new Chemcassette see Section 8 6 4 6 SET FLOW balances the sample flowrates at each point from all CM4 sample lines through the system see Section 8 7 4 7 MDA SERVICE for use by MDA service technicians only see Section 8 8 4 8 PUMP LIMITS see Section 8 9 8 2 Function 4 1 Relay LED Test Purpose Use the Relay LED Test to test all LED in...

Page 85: ...anel LEDs Pressing 1 causes alarm indication additionally to appear on the digital network This includes the LonWorks Control Net Profibus and CM4 Serial Communication protocol The display shows SELECT POINT 3 Press 1 2 3 or 4 to select the point for testing The display reads PT 1 LEVEL 4 Use the numeric keys to press 1 or 2 to indicate Level 1 or Level 2 Alarm The display reads CONFIRM TEST 5 Rep...

Page 86: ... CM4 will produce full scale alarms on all four points initially Wait for the concentration to decay Typically this takes about two minutes 6 Press RESET to reset any alarms 7 Reinstall the proper Chemcassette when testing is complete The simulated alarm test mode remains active until Power is cycled 15 minutes elapse in this mode The mode is canceled via menu selection 4 2 2 The Alarm Simulation ...

Page 87: ...ectthepointonwhichtheoutputs are to be produced Instructions The criteria for testing the optics block is the same as used for menu function 1 1 Optics Verify If all four points pass the date of a successful measurement is recorded for the configuration printout No entry is made in the alarm history Also the serial communication protocol will not provide any indication of this test Table 8 1 is a ...

Page 88: ...ING PASSED POINTS 3 ALARM TESTS MENU The user types 3 and the password to repeat the function SELECT POINT 0 ALL The user enters 0 for output on all points INSERT STAIN 1 PRESS The user inserts the stain card as directed twice PASSED PT 1234 The output listed above activate an the following string is printed OPTICS ALARM TEST STARTING PASSED POINTS 1234 The user types RESET to end the test ALARM T...

Page 89: ...play the report 4 Press CURSOR ARROW LEFT RIGHT to move the cursor forward backward through the data The CM4 shows a sequence of displays Software version and flash memory kernel SW 1 P3 03 K1 1 Gas calibration table version SW 2 G1 31 Firmware checksums SW 3 P 6723 P 5495 Real time raw optics counts 2317 1844 1439 1168 Tape windows remaining CC WINDOWS 0000 Real time position of tape advance sens...

Page 90: ...assette To ensure system integrity a new Chemcassette should be replaced before the old Chemcassette runs out of tape The CM4 automatically keeps track of Chemcassette tape usage and reports a Low Tape fault when the Chemcassette is nearing the end of the reel For this feature to work reset the tape counter when installing a fresh Chemcassette Do not reset the tape counter if rethreading or realig...

Page 91: ...shows a fault when less than 24 hours of Chemcassette remains or 0 to continue without resetting timer If the internal filter timer is active see Section 7 8 2 The screen displays XX DAYS REMAINING then displays INT FILTER RESET 1 Y 5 Press either 1 to reset the timer after servicing the filters see Section 9 3 or 0 to continue without resetting timer If the external filter time is active see Sect...

Page 92: ...CC CLOSE GATE After installing the carrier with a new Chemcassette see Section 9 2 4 for information on loading Chemcassette and closing the Gate Load Lever the following is displayed ADVANCE 1 Y 7 Press either 1 to advance the Chemcassette five windows to verify proper threading loading or 0 to exit the LOAD Chemcassette function without advancing the tape The CM4 returns automatically to the Ser...

Page 93: ...ed the display shows 186 178 171 292 When Point 4 is corrected the display shows 186 178 169 182 In this example notice that Point 3 has drifted out of range The instrument indicates the condition by displaying the following PT 3 OUT OF RANGE NOTE The previous display occurs only when you are exiting SET FLOW ADJUST 1 EXIT 2 Select 1 to correct the out of range condition The display shows 186 178 ...

Page 94: ...reading will vary approximately 26 counts per inch 1 count per torr change of barometric pressure This variance is included in selecting fault thresholds Altitude should also be considered At an altitude of 6000 feet 1800 m and the pressure of 24 inches Hg would produce a reading of approximately 651 counts The capacity of the pump is reduced due to the lower density air The transducer will displa...

Page 95: ...king of the orifices or a blocked sample line The vacuum level is produced by pump capacity and the limiting orifice used in each point Adding four 300 foot sample lines increases the total vacuum level changing the count value approximately 15 counts or 1 2 inch HG 12 torr NOTE Setting the limits to 0 will disable the fault being issued Once the high and low limits have been selected press ENTER ...

Page 96: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 9 1 9 Maintenance 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 97: ...g a Chemcassette tape Remove carrier Verify optics Load new Chemcassette in carrier Install Chemcassette Check flowrates 9 2 1 Remove Carrier To remove the Chemcassette carrier from the CM4 1 Press PROGRAM to exit Monitor Mode 2 From the 4 SERVICE MENU Choose the subfunction 5 LOAD Chemcassette 4 SERVICE MODE 5 LOAD Chemcassette If Chemcassette counter is disabled proceed to step 6 If Chemcassette...

Page 98: ...assette N Y CC VERY STALE ThisCCpreviouslyinstalledandoutofbag twice too long See Table 8 2 Use newer Chemcassette Y N CC EXP FLT IN XX DAY This CC will be expired or stale before it is consumed in XX days Replace Chemcassette before XX days elapse None Imminent Description Part Number Lifetime In Bag days Out of Bag days Hydrides 874300 183 35 Mineral Acids 874337 183 35 Ammonia 874402 183 16 Pho...

Page 99: ...IBRATION MODE choose the subfunction 1 OPTICS VERIFY 1 CALIBRATION MODE 1 OPTICS VERIFY 3 Press ENTER The display reads INSERT STAIN 1 PRESS 4 Open the tape load lever and carefully remove carrier See Figure 9 1 5 Insert the verification card into the detector head with Stain 1 facing the front of the CM4 Make sure that Stain 1 is fully inserted into the detector head 6 Carefully close the tape lo...

Page 100: ... press the center of the supply reel until the top half separates from the bottom half 4 Move the bottom slotted side of the reel to the take up position 5 Place the new supply reel into position and thread the Chemcassette tape through the slot in the carrier and into the slot on the take up reel 6 Turn the take up reel 3 to 4 times to advance the Chemcassette tape 2 and take up slack 7 Reinstall...

Page 101: ...n the reel hubs to engage the shafts 4 Snap the tape guides onto the post by pressing from the top of carrier CAUTION For proper operation make sure both reel hubs are fully engaged The carrier should be resting flat without any wobble NOTE If initial power up go toSection 4 If not continue with Step 5 5 Close the tape load lever The solenoid valve automatically turns on sample flow 1 2 3 4 1 4 7 ...

Page 102: ...corrected the display shows 186 178 220 292 When Point 3 is corrected the display shows 186 178 171 292 When Point 4 is corrected the display shows 186 178 169 182 In this example notice that Point 3 has drifted out of range The instrument indicates the condition by displaying the following PT 3 OUT OF RANGE NOTE The previous display occurs only when you are exiting SET FLOW ADJUST 1 EXIT 2 Select...

Page 103: ...onths Replace the filter if the filter media all or any part turns blue or sample flowrate cannot be achieved Particulate Filters Inside analyzer under Chemcassette carrier See Figure 9 6 780248 3 to 6 Months Charcoal Freon Filters CM4 P only Inside analyzer under Chemcassette carrier See Figure 9 6 1874 0139 1 Month External Sample Line Particulate Filter End of sample line if installed Gas speci...

Page 104: ...amfer Chamfer Acid 2 4 Filter Assembly Type 1 Filter Assembly Type 2 Figure 9 7 Filter Block Orientation The following steps apply to all filters located within the CM4 Refer to these steps when performing maintenance on any filters in the system 1 Open the tape load lever to the servicing position 2 On older model CM4 s release carrier retaining clip by pressing toward rear of unit 3 Remove the C...

Page 105: ...ter so the arrow on the side of the filter points toward the CM4 tubing 9 3 3 CM4 P Filter Maintenance CAUTION Thepyrolyzeroperatesataveryhightemperature Beforeperforming anyserviceontheinstrument alwayswait30minutesafterswitching off power to allow the pyrolyzer to cool The filter block in the Model CM4 P is physically larger than the block in the standard Model CM4 See Figure 9 8 Removing the fi...

Page 106: ...he standard Model CM4 This filter should be removed and cleaned rinse with clean water and dry thoroughly every 30 days 9 4 Fuse Replacement This section describes the AC line fuse Table 9 3 shows acceptable fuse values Voltage Rating and Size MDA P N CM4 120 volt 60 Hz 3 15A SLO BLO 5x20 mm 102531 100 volt 50 60 Hz 3 15A SLO BLO 5x20 mm 102531 220 240 volt 50 60 Hz 2A SLO BLO 5x20 mm 104708 CM4 P...

Page 107: ...f tubing Do not remove the capillary tubing microtubing 6 Insert the tube of a small can of compressed air for optics cleaning into the port and spray for three or four seconds 7 Reconnect the pressure transducer port tubing Repeat steps 4 5 and 6 for remaining ports CAUTION Failuretoreplaceandretightenhardwareafterservicingcanadversely affect instrument performance and electromagnetic radiation c...

Page 108: ...ghten fitting at each end NOTE Flowcalibrationwillbeaffectedbyupto20 ContactHoneywell Analytics Service Department for calibration information CAUTION Accidental exchange of any tube in this block may cause erroneous readings and improper system operation 4 Perform leak test to verify system integrity See Appendix B 2 for leak test procedure 1 2 3 4 1 4 7 2 5 8 0 3 6 9 MO NIT OR STATUS ALAR M LO C...

Page 109: ...CM4 Four Point Continuous Monitor CM4 Technical Manual 10 1 10 Options 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 110: ... Communications Protocol 10 1 2 Printers Up to nine CM4 monitors can send data to a single serial printer in a summary format There are two printer options available one for desktop and one for rack mount applications For complete instructions on the printer options refer to Appendix D Printer Options 10 2 Remote Alarm Reset Option The remote alarm reset option provides the ability to reset the CM...

Page 111: ...nit from the right side as you view the back panel while higher voltage and AC wiring exits on the left Keeping this wiring protocol reduces the risk of electrical noise causing interference to your alarm circuit The remote inputs are located at the lower right of the relay panel as shown below 10 2 3 Using an External Power Supply The recommended method of wiring the remote alarm reset circuit is...

Page 112: ...TB 15 TB20 2A 125 VAC MAX CONTACT RATING FUSES BELOW FLAPS TB19 LEVEL 1 POINT ALARMS WARNING EXTERNALLY APPLIED VOLTAGES MAY BE PRESENT AT ALARM TERMINAL BLOCK WITH INSTRUMENT DISCONNECTED DISCONNECT AT SOURCE PRIOR TO SERVICING REFER TO USER MANUAL 1 RY9 2 RY11 3 RY13 4 RY14 CAUTION REPLACE FUSES WITH SAME TYPE AND RATING SPECIFIED LEVEL 2 POINT ALARMS REMOTE INPUTS NO C NC NO C NC NO C NC NO C N...

Page 113: ... Model CM4 establishes a baseline value for each sample line It does this with the pump off by waiting 20 seconds and then taking 10 zero readings on each of the four sample points When complete the Model CM4 switches the pump on waits 10 seconds and then takes an additional 10 zero readings on each point The difference between these values for each point is the baseline for each sample line The b...

Page 114: ...CM4 Four Point Continuous Monitor CM4 Technical Manual A 1 A Specifications 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 115: ...d in the filter housing P N 0235 1072 100 per pack should be replaced every 30 days Filters have an arrow on the side of the filter pointing in the direction of airflow toward the CM4 system Filter Part Number Recommended Replacement A 780248 3 6 Months B 1830 0055 Filtermembrane0235 1072monthly C 1991 0147 3 6 Months Symbol Name Filter TypeA Filter Type B Filter Type C AsH3 Arsine X PH3 Phosphine...

Page 116: ...et maximum Exhaust line 3 16 inch 4 7 mm I D x 1 4 inch 6 35 mm O D tubing 50 ft 15m maximum Output requirements are 4 20 mA analog 100 800 ohms Relay output contacts Maximum 127 VAC or 24 VDC 2 amps Minimum 24 VAC or 5 VDC 100 mA Installation Category overvoltage category II Operating Temperature 50 104 F 10 40 C Humidity 20 80 RH A 3 2 CM4 P Physical dimensions are as follows Height 9 3 16 inche...

Page 117: ...ime required for samples to move from the sampling point to the CM4 for various lengths of sample lines Tubing Length Time 20 feet 6 meters 2 seconds 50 feet 15 meters 5 seconds 100 feet 30 meters 11 seconds 200 feet 61 meters 23 seconds 300 feet 90 meters 36 seconds Table A 2 CM4 Nominal Transport Times 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 118: ...CM4 Four Point Continuous Monitor CM4 Technical Manual B 1 B Fault Listing 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 119: ...cassette Section 9 2 Clean Optics Section 9 5 FAULT RY10 On Solid 5 Tape Motor Fail Motor not Operating Broken Chain Wire Disconnected Sensor Problem Verify Motor Turns Verify Capstan Rotates Check Sensor Magnet Position Reconnect Motor Wire to CPU Board Call Local Service Agent FAULT RY10 On Solid 6 Change Internal Filters Filter Timer Expired Replace Internal Filters Section 9 3 and Reset Filter...

Page 120: ...h background on all points Broken Tape in Carrier Dirty Optics Find source of gas near optics block FAULT RY10 On Solid 13 Clock Error Data Corrupted Clock Failure Set Date and Time Section 7 6 1 Call Local Service Agent FAULT RY10 On Solid 14 N A 15 N A 16 Optics Fail PTx Communicationproblembetweencircuit boards Check Controller cables Call Local Service Agent FAULT RY10 On Solid 17 Voltage Fail...

Page 121: ...d 21 High Pyro Flow PTx Sample flow exceeds 200 cc min Perform Checking Flow Rates Section 9 2 5 FAULT RY10 Off Pulsed 22 MeasurementandControlBoardFail Measurement and control board disconnected DefectiveMeasurementandControlboard CheckConnectionstoMeasurementandControlboard Replace Measurement and Control board FAULT RY10 On Solid 23 Optics Shift PTx Shift in optic light source Check optics MAIN...

Page 122: ...w Section 8 7 Reinstall Chemcassette carrier Section 9 2 4 Disconnect sample line if unable to flow balance Change internal filters Section 9 6 FAULT RY10 On 28 Lock On Time Out Point lock on exceeded idle time for remaining points Disable points not desired Section 7 2 Reprogram idle time out Section 7 6 5 FAULT RY10 Off 29 Unable to Print Printer not connected Printer not online Printer out of p...

Page 123: ...seorthermocouple Call Local Service Agent FAULT RY10 No Pulsed 37 Transport Error Tapeistorn spentornotcorrectlyinstalled Install replacement tape or reinstall tape FAULT RY10 No Solid 38 Transport Warning Hub loose on sensor shaft Pending tape advance problem Tighten hub on tape sensor shaft Call Local Service Agent MAINT RY10 No Off 39 Loss of Flow PTx Tubing is blocked or plugged Check sample l...

Page 124: ...mcassette MAINT RY8 No 44 Wrong Chemcassette Type WrongChemcassette typeforgasfamily Replace with correct Chemcassette FAULT RY10 On Solid 45 Chemcassette Past Expiry Chemcassette pastexpirationdate stops monitoring See Table 8 2 Replace Chemcassette FAULT RY10 On Solid 46 Chemcassette Very Stale Chemcassette past out of bag expiration date stops monitoring SeeTable 8 2 Replace Chemcassette FAULT ...

Page 125: ...upplying parts needed Instructions 1 Press PROGRAM to exit Monitor Mode 2 From the 4 SERVICE MENU choose the subfunction 6 SET FLOW 4 SERVICE MODE 6 SET FLOW NOTE CM4 display ignored 3 Open gate remove Chemcassette and remove filter assembly 4 Install gasket in optics and close load lever 5 Install flowmeter as follows Connect tube A exiting top of flowmeter to vacuum supply See Figure B 1 Connect...

Page 126: ...aleakisdetected thesamplelinecanbeexchangedforaplug isolating the problem to the tubing unit or connection 9 After procedure is complete replace filter assembly open gate and remove gasket 10 Reinstall Chemcassette Close gate and flow balance system before returning to Monitor Mode 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 127: ... Diagram Legend 1 Point shut off valve solenoid optional 6 Flow adjust 11 Pump 2 Sample manifold 7 Tape advance solenoid 12 Fast loop manifold 3 Vacuum transducer 8 Acid scrubber filter 13 Particulate filter fitting 4 Micro tube 9 Particulate filter 14 Pump start solenoid 5 Optics block 10 System vacuum absolute transducer 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 128: ...P 2 P 3 F 3 F 3 F 3 F Figure B 3 CM4 P Flow Diagram Legend 1 Point shut off valve solenoid optional 6 Vacuum transducer 11 Acid scrubber filter 2 Particulate filter 7 Micro tube 12 Fast loop manifold 3 Freon filter 8 Optics block 13 System vacuum absolute 4 Check valve 9 Flow adjust 14 Exhaust pump 5 Pyrolyzer 10 Tape advance valve 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 129: ...CM4 Four Point Continuous Monitor CM4 Technical Manual C 1 C Chemcassette Detectable Gases 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 130: ... 500 ppb 5 500 ppb 30 0 10 sec Alarm 50 ppb with 100 ppb AsH3 gas 874300 Arsine AsH3 Dry 5 ppb 7 ppb 5 ppb 50 ppb 100 ppb 5 500 ppb 7 99 ppb 100 199 ppb 200 500 ppb 60 30 15 1 25 sec Alarm 50 ppb with 100 ppb AsH3 gas 874300 Arsine XP AsH3 5 ppb 3 ppb 2 5 ppb 50 ppb 100 ppb 2 5 500 ppb 3 500 ppb 30 0 25 sec Alarm 50 ppb with 100 ppb AsH3 gas 1874 9300 Arsine XP4 AsH3 5 ppb 3 ppb 2 5 ppb 50 ppb 100...

Page 131: ...e XP BF3 1 ppm 0 12 ppm 0 1 ppm 1 ppm 2 ppm 0 1 10 ppm 0 1 0 4 ppm 0 5 0 9 ppm 1 10 ppm 75 45 30 5 35 sec 1874 9310 Boron Trifluoride XP4 BF3 1 ppm 0 12 ppm 0 10 ppm 1 ppm 2 ppm 0 1 10 ppm 0 1 0 4 ppm 0 5 0 9 ppm 1 10 ppm 75 45 30 5 35 sec 1258 9310 Chlorine Cl2 0 5 ppm 0 05 ppm 0 04 ppm 0 5 ppm 1 ppm 0 04 5 ppm 0 05 0 24 ppm 0 25 0 49 ppm 0 5 5 ppm 45 30 15 2 15 sec 1874 9306 Chlorine II Cl2 Low ...

Page 132: ...99 ppb 200 499 ppb 500 2000ppb 120 90 60 0 20 sec 1874 9308 Chlorine Dioxide ClO2 100ppb 50 ppb 32 ppb 100 ppb 200 ppb 32 1000ppb 32 99 ppb 100 199 ppb 200 399 ppb 400 1000ppb 300 240 120 60 0 120 sec 1874 9306 Diborane B2 H6 100ppb 20 ppb 15 ppb 100 ppb 200 ppb 15 1000ppb 20 99 ppb 100 199 ppb 200 299 ppb 300 1000ppb 60 45 30 15 5 30 sec 874300 Diborane XP4 B2 H6 100 ppb 15 ppb 10 ppb 100 ppb 200...

Page 133: ... Dimethyl Amine XP4 DMA 5 0 ppm 0 5 ppm 0 5 ppm 5 0 ppm 10 0 ppm 0 5 50 0 ppm 0 5 2 4 ppm 2 5 50 ppm 15 10 0 7 sec 1258 9309 1 1 Dimethylhydrazine UDMH 10 ppb 5 ppb 3 ppb 10 ppb 20 ppb 3 5000 ppb 5 9 ppb 10 99 ppb 100 249 ppb 250 5000ppb 360 120 30 15 5 120 sec 874347 Fluorine F2 1 ppm 0 1 ppm 0 06ppm 1 ppm 2 ppm 0 06 10ppm 0 1 0 99 ppm 1 10 ppm 60 30 5 30 sec 1874 9306 Germane XP GeH4 200ppb 100 ...

Page 134: ...gen Bromide XP HBr 2 ppm 0 3 ppm 0 2 ppm 2 ppm 4 ppm 0 2 20 ppm 0 3 1 9 ppm 2 20 ppm 45 30 5 20 sec 1874 9310 Hydrogen Bromide XP4 HBr Low Level 2 ppm 30 ppb 20 ppb 200 ppb 400 ppb 20 2000 ppb 30 99 ppb 100 399 ppb 400 2000 ppb 180 120 60 5 60 sec Alarm 500 ppb with 1000 ppb HBr gas 1258 9310 Hydrogen Bromide HBr Low Level 2 ppm 100 ppb 50 ppb 500 ppb 1000 ppb 50 2000ppb 100 249 ppb 250 499 ppb 50...

Page 135: ... 2 ppm 0 2 ppm 2 ppm 4 ppm 0 2 20 ppm 0 2 0 9 ppm 1 3 9 ppm 4 20 ppm 60 30 20 0 15 sec 1258 9310 Hydrogen Chloride XP4 HCl Low Level 2 ppm 30 ppb 20 ppb 200 ppb 400 ppb 20 2000 ppb 30 99 ppb 100 199 ppb 200 399 ppb 400 2000 ppb 300 150 60 30 0 50 sec Alarm 200 ppb with 400 ppb HCl gas 1258 9310 Hydrogen Chloride HCl Low Level 2 ppm 100 ppb 80 ppb 500 ppb 1000 ppb 80 8000ppb 100 499 ppb 500 999 ppb...

Page 136: ...40 90 60 0 30 sec 1874 9310 Hydrogen Fluoride XP HF Low Level 500 ppb ACGIH TWA 30 ppb 20 ppb 500 ppb 1000 ppb 20 2000 ppb 30 199 ppb 200 399 ppb 400 2000 ppb 120 90 60 5 35 sec Alarm 500 ppb with 1000 ppb HF gas 1874 9310 Hydrogen Fluoride XP4 HF Low Level 500 ppb ACGIH TWA 30 ppb 20 ppb 500 ppb 1000 ppb 20 2000 ppb 30 199 ppb 200 399 ppb 400 2000 ppb 120 90 60 5 35 sec Alarm 500 ppb with 1000 pp...

Page 137: ... 99 ppb 100 500 ppb 180 120 60 5 35 sec 874300 Hydrogen Selenide XP H2 Se 50 ppb 8 ppb 6 ppb 50 ppb 100 ppb 6 500 ppb 8 49 ppb 50 99 ppb 100 500 ppb 180 120 60 5 100 sec 1874 9300 Hydrogen Selenide XP4 H2 Se 50 ppb 8 ppb 6 ppb 50 ppb 100 ppb 6 500 ppb 8 49 ppb 50 99 ppb 100 500 ppb 180 120 60 5 100 sec 1258 9300 Hydrogen Sulfide H2 S 1 ppm 1 ppm 0 5 ppm 10 ppm 20 ppm 0 5 100ppm 1 9 9 ppm 10 19 9 p...

Page 138: ...00 ppb 1000 ppb 15 2000 ppb 20 99 ppb 100 199 ppb 200 399 ppb 400 2000 ppb 120 60 30 15 5 15sec Alarm 500 ppb with 1000 ppb H2 S gas 1258 9300 Hydrogen Sulfide XP H2 S XP Hydrides 1 ppm 1 ppm 0 5 ppm 10 ppm 20 ppm 0 5 50 ppm 1 4 9 ppm 5 9 9 ppm 10 50 ppm 30 15 5 0 5 sec Alarm 10 ppm with 20 ppm H2S gas 1874 9300 Hydrogen Sulfide XP H2 S Low Level XP Hydrides 1 ppm 20 ppb 15 ppb 500 ppb 1000 ppb 15...

Page 139: ...19 ppb 20 2000 ppb 240 120 5 240 sec 874347 Nitrogen Dioxide NO2 3 ppm 0 5 ppm 0 3 ppm 3 ppm 6 ppm 0 3 30 ppm 0 5 8 9 ppm 9 30 ppm 240 120 5 234 sec 1874 9306 Nitrogen Trifluoride NF3 CM4 P only 10ppm 1 ppm 1 ppm 10 ppm 20 ppm 1 50 ppm 1 9 9 ppm 10 19 9 ppm 20 39 9 ppm 40 50 ppm 40 20 10 5 0 60 sec 874337 Nitrogen Trifluoride XP NF3 CM4 P only 10ppm 1 ppm 1 ppm 10 ppm 20 ppm 1 50 ppm 1 9 9 ppm 10 ...

Page 140: ...pb 100 ppb 200 ppb 7 1000 ppb 10 49 ppb 50 99 ppb 100 199 ppb 200 1000ppb 60 45 30 15 2 15 sec 1874 9307 Phosgene XP4 COCl2 100 ppb 10 ppb 7 ppb 100 ppb 200 ppb 7 1000 ppb 10 49 ppb 50 99 ppb 100 199 ppb 200 1000 ppb 60 45 30 15 2 15 sec 1258 9307 Phosgene XP4 COCl2 High Range 100 ppb 10 ppb 7 ppb 100 ppb 200 ppb 7 4000 ppb 10 49 ppb 50 99 ppb 100 199 ppb 200 4000 ppb 60 45 30 15 0 15 sec 1258 930...

Page 141: ...ne XP4 SiH4 Low Level 5 ppm 50 ppb 50 ppb 500 ppb 1000 ppb 50 5000 ppb 50 249 ppb 250 499 ppb 500 999 ppb 1000 5000 ppb 360 240 120 60 5 105 sec Alarm 500 ppb with 1000 ppb SiH4 gas 1258 9300 Silane XP SiH4 5 ppm 0 5 ppm 0 3 ppm 5 ppm 10 ppm 0 3 50 ppm 0 5 4 9 ppm 5 0 9 9 ppm 10 19 9 ppm 20 50 ppm 60 45 30 15 5 20 sec 1874 9300 Silane XP SiH4 Low Level 5 ppm 50 ppb 50 ppb 500 ppb 1000 ppb 50 5000p...

Page 142: ...74 9300 Tertiary Butyl Arsine XP4 TBA 0 5mg m3 as As OSHA 15 ppb 12 ppb 50 ppb 100 ppb 12 500 ppb 15 24 ppb 25 49 ppb 50 99 ppb 100 500 ppb 120 60 30 15 2 35 sec Alarm 50 ppb with 100 ppb TBA gas 1258 9300 Tertiary Butyl Phosphine XP TBP None Est 80 ppb 75 ppb 300 ppb 600 ppb 75 2000ppb 80 149 ppb 150 299 ppb 300 599 ppb 600 2000ppb 240 120 60 30 5 60 sec Alarm 300 ppb with 600 ppb TBP gas 1874 93...

Page 143: ...m 0 6 1 19 ppm 1 2 7 5 ppm 120 60 30 5 30 sec Alarm 1 2 ppm with 2 4 ppm TDMAT gas 874342 Tetrakis Dimethylamino Titanium XP TDMAT None Est 0 1 ppm 0 1 ppm 1 ppm 2 ppm 0 1 10 ppm 0 1 0 4 ppm 0 5 10 ppm 15 10 0 8 sec 1874 9309 Tetrakis Dimethylamino Titanium XP4 TDMAT None Est 0 1 ppm 0 1 ppm 1 ppm 2 ppm 0 1 10 0 ppm 0 1 0 4 ppm 0 5 10 0 ppm 15 10 0 8 sec 1258 9309 Table C 1 Chemcassette Detectable...

Page 144: ...CM4 Four Point Continuous Monitor CM4 Technical Manual D 1 D Printer Options 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 145: ...e CM4 monitor to an RS 422 printer or computer A communications cable is connected to the printer port located on the rear panel of the CM4 monitor The RS 422 interface has a maximum range of two kilometers using high quality shielded cable D 1 3 Desktop Printer P N 874012 110VAC or 1874 0430 230VAC The desktop printer has a pre installed RS 232C adapter for serial interface Also included with the...

Page 146: ...inter jumpers C D E and F are used For multiple CM4 monitors jumpers A B G and H are used as shown below C4 C3 J2 C1 mda scientific C5 C7 H G F E D C B A LS1 C2 C6 U1 C8 5 1 1 9 874270 REV J1 Serial Communications Interface Board For single CM4 monitors connected directly to an optional printer the jumpers are set in positions C D E and F This configures the CM4 as data communications equipment DC...

Page 147: ...hen used with braid provides 100 coverage NOTE Do not use foil alone It has a tendency to break Twisted pair Provides good immunity to magnetic pickup in RS 422 and RS 485 data lines Stranded Pair Stranded wire Provides the greatest surface area MDA Scientific product testing uses 90 braid with foil around the bundle twisted pair stranded 24 AWG minimum wiring for all qualification and certificati...

Page 148: ...efer to the EMC Considerations section on page D 2 Printer P N 874012 Desktop or P N 1874 0005 Rack Mount These are 115 VAC printers Other voltages for printers rack mount only are available as MVIP Notes 1 Maximum range 50 Ft 2 For Rack Mount Printer set the printer switch to RS 232 Figure D 3 Serial Interface Single CM4 Single Printer 2 to 5 CM4 monitors and a single printer CM4 Monitor COM2 CM4...

Page 149: ...e include the following cables P N 1874 0037 9 pin to 25 pin 10 ft quantity 9 for connection between CM4 monitiors and Printer Share Box P N 1991 0027 25 pin to 25 pin 6 ft quantity 1 for connection between the Printer Share Box and Printer For applications requiring a 50 ft cable between the CM4 monitor and the Printer Share Box order cables separately P N 1874 0031 9 pin to 25 pin 50 ft The Desk...

Page 150: ... panel may be marked PRINTER Enable the Printer Port Perform the following steps to enable the printer port On the CM4 monitor s 1 Apply power to the CM4 monitor Allow the monitor to perform its self diagnostic testing and wait until the unit has gone into the Monitor Mode 2 Press PROGRAM to exit Monitor Mode 3 From the 3 SET UP MODE choose the subfunction 3 OUTPUT OPTIONS then select 2 PRINTER PO...

Page 151: ...ended mode One printer will sustain the output information of five CM4 monitors However if you are sending information from five CM4 monitors to a single printer you should consider the type of report you wish to print Five CM4 monitors operating in a continuous mode will send enough data to the printer to fill approximately 1200 sheets of paper in a 24 hour period Therefore if you are operating c...

Page 152: ...uration Also refer to the EMC Considerations section on page D 2 Note Maximum range 50 Ft Other Applications The serial printer interface is designed for unidirectional communication from a CM4 monitor to a single printer or other remote device It is possible therefore that your application for this interface requires connection to a remote device other than the printer options described in this d...

Page 153: ...printer manual for specific pinout information Interface RS 422 P N 874023 R Rear Panel Mount Refer to Section D 4 for installation checklist and programming instructions Printer P N 1874 0005 Rack Mount Cable Customer supplied refer to the EMC Considerations section on page D 2 Use the connector cable pin out configuration shown for RS 422 applications Figure D 6 Serial Interface Single CM4 Singl...

Page 154: ...CM4 Four Point Continuous Monitor CM4 Technical Manual E 1 E Serial Communications Protocol 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 155: ...The CM4 monitor supports multiple baud rates These user selectable rates are 1200 2400 4800 9600 and 19 200 Additional port settings are 8 bit 1 stop bit and no parity The slave is identified by an address programmed into the CM4 moni tor selectable 1 255 If more than one CM4 monitor is used each must have a unique address The equipment master is always at address 0 Each CM4 monitor will respond t...

Page 156: ... operation is restored by pressing MONITOR E 1 4 Protocol Specifics The protocol has been designed for flexibility and efficiency This byte wise protocol communicates information by transferring bytes of data back and forth between master and slave A group of bytes for each communication is called a packet The master and slave s transfer information via data packets These packets will always conta...

Page 157: ...acket is interpreted in a somewhat different manner than our example The data is composed of two sections a command and one or more parameters The command indicates what type of information is being transmitted in the packet The parameters contain specific arguments or data values to be interpreted Parameters for most CM4 instrument s packet require at least four bytes for the Date and Time stamps...

Page 158: ...ddress length command data checksum Start Code Size 1 byte Always 0x40 Receiver Address Size 1 byte For responses from slave to master this is always 0 For inquiries from master to slave this must match the slave s address as set with menu function 3 3 1 Transmitter Address Size 1 byte For inquiries from master to slave this is always 0 For responses from slave to master this will match the slave ...

Page 159: ...e 74 23 14 33 06 Time 4C 09 09 32 18 Concentration Data Format Code U0XXXYYY U 0 concentration of PPB 1 concentration of PPM 0 future use XXX future use YYY used for PPB PPM bit 7 and indicates where the decimal place is located 000 no decimal places 001 1 decimal place 010 2 decimal places 011 3 decimal places For example HEX 82 1000 0010 represents PPM with 2 decimal places For a concentration v...

Page 160: ...e specified slave Command packet to instrument Command Code 0x28 1 byte Get System Information 0x30 This packet requests information about the slave system only and the software version currently in use Command packet to instrument Command Code 0x30 1 byte Response packet from instrument Command Code 0x30 1 byte CM4 Date 2 bytes CM4 Time 2 bytes Serial 2 bytes product code 851 is assumed Software ...

Page 161: ... Lock ON 0 No Lock ON 1 Lock ON bits 6 7 Point Locked Ignore if bit 5 is 0 00 Point 1 01 Point 2 10 Point 3 11 Point 4 bit 8 Date Format 0 MM DD YY 1 DD MM YY bits 9 12 Points enable when No Lock on 0x01 Point 1 enabled 0x02 Point 2 enabled 0x04 Point 3 enabled 0x08 Point 4 enabled bit 13 Relay state 0 De energized 1 Energized bit 14 Relay Latching state 0 Non latching 1 Latching bit 15 Alarm Simu...

Page 162: ...ilter 2 bytes days in use External Filter 2 bytes days in use Flow Rate Point 1 2 bytes cc Min Flow Rate Point 2 2 bytes Flow Rate Point 3 2 bytes Flow Rate Point 4 2 bytes Optics Cal Status 1 byte bit 0 Optics have been calibrated 0 Not Tested 1 Tested bits 1 4 Optics test results 0x01 Passed optics 1 0x02 Passed optics 2 0x04 Passed optics 3 0x08 Passed optics 4 bits 5 7 Undefined Maintenance St...

Page 163: ...et to instrument Command Code 0x33 1 byte Response packet from instrument CM4 Date 2 bytes CM4 Time 2 bytes Status 1 byte 0x00 Date and Time READ 0xff Read problem Get Maintenance Dates 0x34 This command queries the maintenance items Command packet to instrument Command Code 0x34 1 byte Response packet from instrument Command Code 0x34 1 byte CM4 Date 2 bytes CM4 Time 2 bytes Last Power Down Date ...

Page 164: ... Level 1 2 bytes Alarm Level 2 2 bytes 20 mA 2 bytes Full Scale 2 bytes Point ID 20 bytes Status 1 byte 0x00 Point read 0xff Error Get Alarm History 0x36 This command queries the unit for any alarms The unit saves only the 16 most recent alarms regardless of point The alarms can all be on one point or there can be alarms from several points Command packet to instrument Command Code 0x36 1 byte Res...

Page 165: ...d no data filled 0x02 Point Locked Out no data filled 0x04 No TWA calculated 0x08 No concentration available 0x10 Alarm Simulation mode active 0xff Invalid data Get TWA Time 0x38 This command queries the three TWA output time in a 24 hour format Each of the TWA times are eight hours apart Command packet to instrument Command Code 0x38 1 byte Response packet from instrument Command Code 0x38 1 byte...

Page 166: ...ble 1 Enable bits 1 2 Printer report format 00 Continuous 01 Summary 10 Compressed 11 Invalid bits 3 5 Printer baud rate 000 1200 001 2400 010 4800 011 9600 100 19200 bit 6 Printer hardware handshaking flow control 0 Disabled 1 Enabled bit 7 Undefined Get Gas Table Data 0x3C This command allows you to view individual gas tables that are contained within the system Command packet to instrument Comm...

Page 167: ...r Flts 17 and 18 00 Point 1 01 Point 2 10 Point 3 11 Point 4 bits 3 5 Undefined bit 6 Previously Read 0 new not previously read 1 old previously read bit 7 Instrument Fault 0 maintenance fault the CM4 s ability to monitor is not compromised 1 instrument fault the CM4 s ability to monitor is compromised Get K Factor 0x3E This command will inquire about K Factor settings for all points An individual...

Page 168: ...lave Command Code 0x43 1 byte Response from slave Command code 0x43 1 byte CM4 date 2 bytes CM4 time 2 bytes High Limit 2 bytes defaults to 600 Low Limit 2 bytes defaults to 400 Status 1 byte always 0x00 as currently implemented Get Filter Life 0x44 This command returns the user s settings for total filter lifetime Lifetime is set by the user to indicate how often the filters should be changed A m...

Page 169: ...led now It may have become disabled because of a fault 0x04 point locked out 0x08 low flow 0x30 2 bits concentration summary integer The meaning of this field is as follows 00 0 0 Concentration 01 0 0 Concentration AL1 10 AL1 Concentration AL2 11 AL2 Concentration 0xC0 2 bits current alarm level 00 no alarm 01 alarm level 1 active 10 alarm level 2 active End of Point Structure Total size is 34 byt...

Page 170: ... in IEEE floating point format Alarm Level 1 byte bit 0 alarm level 0 level 1 1 level 2 bits 1 7 undefined E 4 Configuration and Directive Commands These are the commands and responses that the CM4 system will support for remote control and configuration Set K Factor 0x50 This command configures the manual K Factor for a specific point An individual point is given a K Factor times 1000 The K Facto...

Page 171: ...ck out and key code The keypad can be disabled preventing unauthorized user intervention by enabling the keypad lockout bit 0 This configures the keypad and a new key code The old key code must match the code currently programmed into the CM4 monitor for this command to succeed in changing the code Command packet to instrument Command Code 0x51 1 byte Keypad Status 1 byte bit 0 Keypad lock out fun...

Page 172: ...ved Set 2mA Fault Operation 0x54 This command configures the unit for an output option of 2 milliamperes rather than the default 4 milliamperes Command packet to instrument Command Code 0x54 1 byte Enable Disable 1 byte 0 Featured disabled 1 Feature enabled Response packet from instrument Command Code 0x54 1 byte CM4 Date 2 bytes CM4 Time 2 bytes Status 1 byte 0x00 Feature programmed 0xff Error oc...

Page 173: ...exists Low Chemcassette 0xff Error in programming counter Set Printer Configuration 0x57 This command configures the printer for output Command packet to instrument Command Code 0x57 1 byte Setup Status 1 byte bit 0 Printer port enable disable bits 1 2 Printer Report format 00 Continuous prints all conc for each pt 01 Summary prints alarms faults and TWA only 10 Compressed prints conc LDL 11 Inval...

Page 174: ... not saved Set Point Configuration 0x59 This command configures an individual point The point can be configured even if it is disabled Command packet to instrument Command Code 0x59 1 byte Point to be configured 1 byte bits 0 1 Point 00 Point 1 01 Point 2 10 Point 3 11 Point 4 Gas Table 1 byte 0 first table Alarm Level 1 2 bytes Alarm Level 2 2 bytes 20 mA Full Scale 2 bytes Point ID 20 bytes Resp...

Page 175: ...Code 0x5B 1 byte CM4 Date 2 bytes CM4 Time 2 bytes Status 1 byte 0x00 Value saved and verified 0x01 Value 2 seconds 0x02 Value 10 seconds 0xff Not saved Set Idle Time 0x5C This command configures how long the unit can be left out of analysis before setting an Instrument fault Idle time allows you to exit the Monitoring mode without causing an Instrument fault if the idle time is 0 You simply set t...

Page 176: ...1 byte 0x00 Format changed 0xff Error Set Date and Time 0x5E This command allows you to configure the unit to a new time and date Use this feature to synchronize the time and date between the remote equipment and multiple CM4 monitors Command packet to instrument Command Code 0x5E 1 byte New Date 2 bytes New Time 2 bytes Response packet from instrument Command Code 0x5E 1 byte CM4 Date 2 bytes CM4...

Page 177: ...elays state set 0xff Error relays state not changed End Point Lock on 0x60 This command unlocks the unit from a single point lock on to all other points that are enabled When this command is issued a new TWA start for all points Command packet to instrument Command Code 0x60 1 byte Response packet from instrument Command Code 0x60 1 byte CM4 Date 2 bytes CM4 Time 2 bytes Status 1 byte 0x00 Points ...

Page 178: ...t from instrument Command Code 0x63 1 byte CM4 Date 2 bytes CM4 Time 2 bytes Status 1 byte 0x00 Configuration restored 0xff Error configuration unchanged Set Duty Cycle 0x65 This command allows a master to set the minimum window time and the monitor relay response bits on a slave Please see packet 0x69 GetDutyCycle for a discussion of these parameters Command packet to slave Command code 0x65 1 by...

Page 179: ...erve tape in installations that have some concentration of gas for long periods of time The tape will not advance until the minimum window time has accumulated even if the tape is saturated During periods when the tape is saturated but prevented from advancing the CM4 will continue to report the most recent concentration reading Unfortunately it will not be able to detect any changes in concentrat...

Page 180: ...m a master to a slave and the slave s responses Protocol version 2 is used The address of the slave is 1 All numbers are in hexadecimal Master 40 01 00 06 28 91 Slave 40 00 01 06 20 99 Master 40 01 00 06 31 88 Slave 40 00 01 20 31 24 A6 47 31 5E C1 02 00 00 00 00 00 FF FF FF FF 00 B9 00 A5 00 A4 00 CD 00 00 40 Master 40 01 00 06 35 84 Slave 40 00 01 30 35 24 A6 47 33 01 4E 48 33 2D 49 49 00 81 00 ...

Page 181: ...01 05 31 89 Slave 40 00 1F 31 22 A6 43 CB 5E CA FF FF 0C 1C 00 20 00 2A 00 2A 00 00 00 00 00 00 00 00 1F 00 B9 Master 40 01 05 32 88 Slave 40 00 0B 32 22 A6 43 FA 2D 00 51 Master 40 01 05 33 87 Slave 40 00 0A 33 22 A6 43 E9 00 8F Master 40 01 05 34 86 Slave 4000223422A643D822A56A7B22A56A7D22 A6 41 78 22 A6 41 89 22 A6 41 4E 22 A6 22 A6 00 33 Master 40 01 06 35 00 84 Slave 40 00 2F 35 22 A6 43 FD 0...

Page 182: ...01 08 50 00 04 57 0C Slave 40 00 0A 50 22 A6 44 85 00 D5 Master 40 01 06 51 1F 49 Slave 40 00 0A 51 22 A6 44 17 00 42 Master 40 01 0A 52 01 04 57 00 00 07 Slave 40 00 0A 52 22 A6 44 8E 00 CA Master 40 01 08 53 00 04 57 09 Slave 40 00 0A 53 22 A6 44 20 00 37 Master 40 01 06 54 01 64 Slave 40 00 0A 54 22 A6 44 93 00 C3 Master 40 01 06 55 01 63 Slave 40 00 0A 55 22 A6 44 25 00 30 Master 40 01 06 56 0...

Page 183: ... 44 35 00 17 Master 40 01 06 5F 02 58 Slave 40 00 0A 5F 22 A6 44 C4 00 87 Master 40 01 05 60 5A Slave 40 00 0A 60 22 A6 44 76 00 D4 Master 40 01 06 61 00 58 Slave 40 00 0A 61 22 A6 44 72 00 D7 Master 40 01 08 65 0F 00 64 DF Slave 40 00 0A 65 22 A6 44 CB 00 7A Master 40 01 05 69 51 Slave 40 00 0D 69 22 A6 44 11 0F 00 00 00 1E 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 184: ...tibility before ordering Cable User supplied Refer to diagram for pin out configuration Also refer to the EMC Considerations section on page D 2 Protocol Customer written per information in Appendix E Note Maximum range 50 Ft Figure E 1 Serial Interface Multiple CM4s Single Computer Unidirectional Communications Multiple CM4 monitors and a single computer Bi Directional Communication up to 4000 ft...

Page 185: ...Interface RS 232 P N 874327 R Rear Panel Mount ComputerPort Customer supplied checkuserdeviceforcompatibilitybeforeordering Cable User supplied Refertodiagramforpinoutconfiguration Dropdistancebetween theCM4andthedaisy chaincableshouldbeasshortaspossible lessthan three feet Refer to EMC Considerations section on page D 2 Protocol Customer written per information in Appendix E Note Refertothecomput...

Page 186: ...A TX RX Ground 2 3 7 2 3 7 2 3 7 CM4 CM4 Address 000 Address 001 Address 002 Address Last CM4 Impedance Resistor See Figure E 6 Refer to the computer interface manual to configure the Impedance Resistor Figure E 4 Configuration showing Computer at one end of a Daisy Chain Computer CM4 B TX RX A TX RX Ground 2 3 7 2 3 7 2 3 7 CM4 CM4 Address 000 Address 001 Address 002 Address Last CM4 Impedance Re...

Page 187: ...onitor uses ACK NAK responses Hexadecimal A type of numbering system with a base of 16 In this numerical system numbers 10 through 15 are represented by the letters A through F respectively The shortened version of the word hexadecimal is generally Hex as in Hex 42 0x is the notation used in this manual for hexadecimal e g 0x42 Instrument This term is used to refer to the CM4 four point continuous...

Page 188: ...CM4 Four Point Continuous Monitor CM4 Technical Manual F 1 F Installation Drawing 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 189: ...CM4 Four Point Continuous Monitor CM4 Technical Manual F 2 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 190: ...CM4 Four Point Continuous Monitor CM4 Technical Manual G 1 G LonWorks Protocol 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 191: ...and Model CM4 Figure G 1 Lon Network Topology G 2 Enabling LonWorks In units factory equipped with the LonWorks protocol the LonWorks port must be enabled prior to use G 2 1 Verifying the Installation The LonWorks interface includes a recessed service pushbutton and a small yellow LED Service LED Service Pushbutton Access Figure G 2 Service Button and LED Location The pushbutton can be activated w...

Page 192: ...ialifyouarechanginggasfamilies orifyouarechanging a software PROM and the NEW PROM DETECT fault is reset Press ENTER The LonWorks port is now enabled You may now exit from the output options on the menu NOTE When a WINK command is received the display will show LONWORK WINK REC D CAUTION In software versions prior toV2 10 if the WINK command remains on press the RESET button The neuron Lon ID can ...

Page 193: ...cription Application 1 EPROM LSB Latest software revision 1 EPROM MSB Latest software revision Software V2 07 or later must be used for operating LonWorks on Model CM4 Check the software version in your Model CM4 and replace the EPROMS if necessary Bag 3 Electrical Connection Bracket This bag contains a bracket to mount the LonWorks interface on either table or wall mount units The existing bracke...

Page 194: ...res bracket 2 Lockwasher Locking washers for screws This bag contains a universal mounting bracket for all rack mount installations The bracket is used to install the LonWorks PCB on any rack mount Model CM4 New mounting hardware is included Discard the old bracket and hardware when you upgrade the Model CM4 to a LonWorks unit G 3 2 Installation CAUTION Topreventdamagetoequipment wearastaticpreven...

Page 195: ...J1 Wall Mount Tabletop Units For Rack Mount units use the universal bracket Bag 7 Refer to Figure G 7 Install the self adhering label Bag 7 directly onto the bracket Mount the bracket onto the CM4 unit Install the LonWorks interface on the bracket and secure it using the screws and washers provided Bag 7 Connect the ribbon cable to J1 on the LonWorks interface as shown in Figure G 6 J1 Figure G 6 ...

Page 196: ...stallation and activate the LonWorks port G 4 Wiring G 4 1 Wiring Kits One of the two available wiring kits should be purchased with the Model CM4 to provide the mating connector P N 1874K0350 Kit CM4 LonWorks Rack Wiring permits convenient wiring of up to seven CM4 units in a rack P N 1874A0355 CM4 Table Wall LonWorks Cable consists of the appropriate connector for one CM4 unit and three meters 1...

Page 197: ...ree network variables nvo0xConc nvo0xFlow and nvo0xAlmL These network variables are discussed in more detail in the next section of this chapter Node Object Open Loop Sensor Object GasMonitorPt1 Open Loop Sensor Object GasMonitorPt2 Open Loop Sensor Object GasMonitorPt3 Open Loop Sensor Object GasMonitorPt4 mandatory mandatory mandatory mandatory optional optional optional optional optional manufa...

Page 198: ... by true peer nodes This contains ST_OFF or 0 if no fault exists ST_LOW or 1 if a maintenance minor fault exists and ST_MED or 2 if an instrument serious fault exists Status Field Node 0 interpretation Nodes 1 4 interpretation object_id 16 bits 0 1 4 invalid_id object_id 4 object_id 4 invalid_request unimplementedrequestmade unimplementedrequestmade disabled out of monitor disabled by configuratio...

Page 199: ...the sample flow for each point x This is in cc minute as a 16 bit integer Note that this number is rarely needed as the CM4 checks for low flow internally The frequency of data transmission varies according to the value of data contained in order to conserve network bandwidth while providing quick notification of problems In general zero valued data is only transmitted every 50 seconds Non zero da...

Page 200: ...CM4 Four Point Continuous Monitor CM4 Technical Manual H 1 H Warranty Statement 珠 海 司 福 斯 特 科 技 有 限 公 司 w w w s a f e d t e c h c o m ...

Page 201: ...lytics representative for information on available Service Contracts Honeywell Analytics shall not be liable for any loss or damage whatsoever or howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party This warranty covers the gas detector and parts sold to the Buyer only by authorized distributors dealers and representa...

Page 202: ...m Asia Pacific Honeywell Analytics 508 Kolon Science Valley l 187 10 Guro Dong Guro Gu Seoul 152 050 Korea Tel 82 2 2025 0300 Fax 82 2 2025 0329 analytics ap honeywell com 971305 Revision 18 October 2011 2011 Honeywell Analytics Please Note While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions Data may change as well as le...

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