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C7961E,F DYNAMIC SELF-CHECK ULTRAVIOLET FLAME DETECTOR

65-0267-09

6

Mount Sight Pipe

Thread one end of the pipe to fit the mounting flange, union, or 

required coupling. Cut the pipe to the desired length (as short 

as practical) and at an angle so it fits flush with the wall of the 

combustion chamber. Tack weld the pipe to the wall in a trial 

position. Do not weld the sight pipe permanently in place until 

after completing the Adjustments and Checkout.

NOTE:If you use 118367A Swivel Mount and you are positive 

about the location and sighting angle, you can permanently 

weld the pipe.

Install Fittings

In some cases, the sight pipe does not directly fit the C7961 

mounting flange or union. Also, it may be desirable or 

necessary to ventilate the sight pipe. You may also want to use 

a swivel mount or an antivibration mount. Each of these cases 

can require additional fittings.

Reducer

For sight pipes of larger diameter than the mounting flange 

connector or union, install a reducer as illustrated in Fig. 5. The 

reducer requires a close nipple with 3/4 in. NPT external 

threads:

Sight Pipe Ventilation

It may be necessary to ventilate the sight pipe to cool the 

detector or to clear a viewing path through UV radiation 

attenuating material.

For a negative pressure combustion chamber, drilling a few 

holes in the section of the sight pipe outside of the combustion 

chamber allows air at atmospheric pressure to flow through the 

sight pipe and into the chamber. A perforated pipe nipple 

between the sight pipe and the detector can also be used.

For a positive pressure combustion chamber, connect a supply 

of pressurized air from the burner blower to flow through the 

sight pipe and into the chamber. The air pressure must be 

greater than the chamber pressure.

Swivel Mount

To facilitate proper flame sighting, use 118367A Swivel Mount 

(ordered separately). The swivel mount requires a reducer of 

the proper size to mount it onto the sight pipe. It also requires a 

one-inch close nipple for mounting to a C7961 with a 

one-inch connector. (For 118367A Swivel Mount mounting 

details, refer to 60-0361.)

Antivibration Mount 

The detector withstands normal burner vibration. If the 

vibration is excessive, 123539 Antivibration Mount is available. 

(For mounting details, see form 60-0361.) If you use this 

mount, install it before positioning and sighting the detector.

Mount the Detector (Fig. 5-8)

Mount the detector onto the sight pipe, reducer, or other fitting 

(see Fig. 5-8).

The C7961 Self-Checking Flame Detectors incorporate an 

oscillating shutter mechanism and, therefore, require special 

consideration for mounting positions other than vertically 

sighting downward or upward, as illustrated in Fig. 6. The 

C7961 has notch and arrow indicators (see Fig. 7) on the 

faceplate to facilitate mounting in positions other than those 

shown in Fig. 6. The notch and arrow must be vertically aligned 

with the notch in the up position and the arrow pointing 

downward (see Fig. 7). The C7961 must be mounted with the 

conduit opening located approximately 45 degrees below the 

horizontal (see Fig. 7).

Fig. 6. Vertical mounting of C7961E.

Fig. 7. C7961 mounting positions.

C7961 SIGHTING

VERTICALLY DOWNWARD

BURNER

COMBUSTION

CHAMBER WALL

C7961 SIGHTING

VERTICALLY UPWARD

M34213

1

M34214

VERTICAL

PLANE

NOTCH AND ARROW

MUST ALWAYS BE

ALIGNED IN A 

VERTICAL PLANE

NOTCH IN FACEPLATE

MUST BE UP

HORIZONTAL

PLANE

ARROW ON FACEPLATE

MUST BE POINTING

DOWN

C7961 

MUST NOT

BE ROTATED

AROUND

ITS AXIS

NOTE DOWNWARD

POSITIONING OF

CONDUIT OPENING.

HORIZONTAL

PLANE

1

1

1

90

90

45

Summary of Contents for C7961E

Page 1: ...Models available with Molex Woodhead 1R5006A20A120 Formerly Brad Harrison 41310 connector A swivel mount is available to facilitate flame sighting 40 F 40 C rated ultraviolet sensing tube Incorporates UV sensor tube checking feature used with R7851C Dynamic Self check Amplifiers High pressure 50 psi 345 kPa quartz viewing window magnifying lens and antivibration mount are available as accessories ...

Page 2: ...ets NEMA 4 enclosure requirements indoor outdoor pro tection rain tight dust tight hose directed water protec tion C7961F Explosion proof two piece violet cast aluminum Pressure Rating of Quartz Viewing Window C7961E 20 psi 138 kPa see Replacement Parts C7961F 100 psi 690 kPa Pressure Rating of Quartz Focusing Lens 20 psi 138 kPa see Accessories Mounting C7961E Mounting flange with 3 4 in NPT or 1...

Page 3: ...lues marked on the detector 4 Sight the detector so it does not respond to ignition spark 5 On multiburner installations each detector must respond only to the flame of the burner it is supervis ing Proper flame detector installation is the basis of a safe and reliable flame safeguard installation Refer also to the burner manufacturer instructions Carefully follow all instructions for the best pos...

Page 4: ...ge of the detector field of view If the temperature of the hot refractory causes the flame relay in the flame safeguard control to pull in re aim the sight pipe so the detector views a cooler area of the refractory Ignition spark is an intense source of ultraviolet radiation When installing the detector make sure it does not respond to ignition spark Single Burner Requirements The detector must ha...

Page 5: ...an installation locate each flame detector so that it has the best possible view of the first 30 percent closest to the burner nozzle the flame root it is supervising and the worst possible view of all other flames Fig 4 illustrates a critical detector application problem that requires flame discrimination Flame discrimination is accomplished for Detector A by repositioning it until the flame rela...

Page 6: ...the sight pipe and into the chamber The air pressure must be greater than the chamber pressure Swivel Mount To facilitate proper flame sighting use 118367A Swivel Mount ordered separately The swivel mount requires a reducer of the proper size to mount it onto the sight pipe It also requires a one inch close nipple for mounting to a C7961 with a one inch connector For 118367A Swivel Mount mounting ...

Page 7: ...ectrical ignition source in the event of a seal leakage 1 All wiring must comply with applicable local electrical codes ordinances and regulations Use NEC Class 1 wiring 2 Keep the flame signal leadwires as short as possible from the flame detector to the terminal strip or wiring subbase Capacitance increases with leadwire length reducing the signal strength The maximum permissible leadwire length...

Page 8: ...e when using direct spark ignition Also measure the flame signal at low and high firing rates and while modulating in between as applicable With the detector in its final position all required flame signals must be steady or stable and as specified in Table 1 If you cannot obtain the proper signal refer to the Troubleshooting section Pilot Turndown Test When the detector is used to prove a pilot f...

Page 9: ...satisfactorily completed TROUBLESHOOTING WARNING Electrical shock hazard Can cause serious injury or death Open the master switch to disconnect power before removing or installing the detector or its cover More than one disconnect may be involved Equipment Required A volt ohm meter with a minimum sensitivity of one megohm volt and a zero to five or ten Vdc scale is suggested When the Keyboard Disp...

Page 10: ... place to avoid losing them Fig 12 Replacing quartz viewing window or focusing lens Replacing Quartz Viewing Window or Focusing Lens C7961E Fig 12 IMPORTANT Use quartz window or lens Ordinary glass absorbs or filters out ultraviolet radiation 1 Open the master switch remove the detector from the sight pipe and remove the detector cover See appropri ate sections 2 Loosen the three screws holding th...

Page 11: ... to the faceplate and remove the flange Put the bolts in a safe place 3 Unscrew the retaining ring with its rubber O ring seal from the seal off flange 4 Tip the flange and let the viewing window fall into your hand 5 Insert either side of the new 122037 Quartz Viewing Window into the window aperture 6 Screw the retaining ring with O ring seal into the seal off flange and tighten securely 7 Clean ...

Page 12: ...DETECTOR Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2013 Honeywell International Inc 65 0267 09 JPG Rev 01 13 Printed in United States ...

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