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C7007A, C7008A, C7009A FLAME ROD HOLDER & FLAME ROD ASSEMBLIES

3

60-2024—06

INSTALLATION

WARNING

Read these instructions carefully. Failure to follow 

them could damage the product or cause a 

hazardous condition.

1.

Check the ratings given in the instructions and on the 

product to make sure the product is suitable for your 

application.

2.

Installer must be a trained, experienced flame safe-

guard technician.

3.

After installation is complete, check out product opera-

tion as provided in these instructions. 

MOUNTING

If the manufacturer of the burner has not provided a place for 

mounting the flame rod holder, the installer should select a 

suitable place on the burner faceplate or a place at the front of 

the boiler. See Figs. 6, 7, 8, and 9 for typical mountings on 

various burners. When selecting a location:

1.

Locate the unit so that the flame rod will only prove a 

pilot flame that will safely and quickly light the main 

flame.

2.

Locate the unit so that it will be clear of the fire door 

opening radius.

3.

Locate the unit so that drafts will not blow the pilot flame 

away from the flame rod.

4.

t is preferable to locate the unit so that the flame rod will 

be vertical or at least angled downward. A rod so 

installed is less likely to sag at high temperatures. 

NOTE: For extra electrode support, couple a length of 1/8 

inch iron pipe to the extension assembly, which is 

already threaded (internal 1/8-27 NPT, C7007A 

only). 

5.

The unit may also be installed so the flame rod is hori-

zontal or angled upward, but extra support is needed for 

rods over 12 inches [305 mm] long. 

6.

If the flame rod will be used to supervise a gas pilot for 

an oil burner installation, the rod must be located far 

enough from the oil flame to prevent oil spray from 

impinging and burning on the surface of the rod.

7.

A horizontal or inclined flame rod should enter the pilot 

flame from the side. If the rod is located above and par-

allel to a horizontal or semi-horizontal pilot burner, it 

may falsely indicate that a weak or candling pilot flame 

is adequate for igniting the main burner. See Fig. 5.  

CAUTION

Wrong position will provide inadequate pilot 

flame. 

Fig. 5. Positions of flame rod with horizontal type pilot 

burner.

Fig. 6. Suggested installation of flame rod used to prove 

both main and pilot burners.

Fig. 7. Suggested installation on tunnel burner.

WRONG POSITION OF ROD

PILOT BURNER

M818

ROD

BURNER

C7008A

FLAME ROD

ASSEMBLY

PILOT

M1838

TOP

VIEW

C7007A

HOLDER

WITH FLAME

ROD

PILOT

BURNER

M1837

TOP

VIEW

Summary of Contents for C7007A

Page 1: ...ut to an exact size The C7009A is a smaller diameter flame rod assembly with an externally threaded 1 8 27 NPT base and readily accessible Rajah electrical connection The C7009A has a 12 inch 305mm flame rod which one end is threaded and the other capable of being cut to an exact size IMPORTANT The specifications given in this publication do not include normal manufacturing tolerances Therefore th...

Page 2: ...up to 500 F 260 C for intermittent use Tested to 15 000 V R1298020 Cable For flame detector F lead wire installations in a high temper ature environment Rated up to 400 F 204 C for continu ous duty Tested for operation up to 600 V and breakdown up to 7500 V Fig 1 Dimensions in inches mm of C7007A flame rod holder Fig 2 Dimensions in inches mm of C7008A flame rod assembly Fig 3 Dimensions in inches...

Page 3: ...e flame rod will be vertical or at least angled downward A rod so installed is less likely to sag at high temperatures NOTE For extra electrode support couple a length of 1 8 inch iron pipe to the extension assembly which is already threaded internal 1 8 27 NPT C7007A only 5 The unit may also be installed so the flame rod is hori zontal or angled upward but extra support is needed for rods over 12...

Page 4: ...times greater than the area of the portion of the flame rod in contact with the flame The ratio of ground to flame contact area with a raw gas pilot is usually less than a factor of four In situations where the ground area available is inadequate the ground area must be increased There are three proven methods for providing an adequate grounding surface area a the bomb fin assembly b grounding rod...

Page 5: ...microammeter with a zero to 25 microampere scale A meter connector plug part no 196146 provided with the W136A is used to adapt the W136A to the flame current jack on the flame safeguard control The W136A Meter probes are connected to the two ends of the connector plug red to red black to black The plug end of the connector inserts directly into the flame current jack of the flame safeguard contro...

Page 6: ...C7007A C7008A C7009A FLAME ROD HOLDER FLAME ROD ASSEMBLIES 60 2024 06 6 Fig 12 Measuring 7800 SERIES controls flame signal voltage NEGATIVE METER LEAD POSITIVE METER LEAD ONE MEGOHM VOLT METER M7382 ...

Page 7: ...C7007A C7008A C7009A FLAME ROD HOLDER FLAME ROD ASSEMBLIES 7 60 2024 06 ...

Page 8: ...ROD ASSEMBLIES Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2011 Honeywell International Inc 60 2024 06 M S Rev 06 11 Printed in U S A ...

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