Honeywell Bendix/King KY 196B Installation Manual Download | Manualshive

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BENDIX/KING

KY 196B

VHF COMMUNICATIONS TRANSCEIVER

10570I01.ZIPCDL

Rev 1 January/2000

Page 2-13

FIGURE 2--9 INSTALLATION ASSEMBLY DRAWING

DWG. NO. 155--05690--0000, REV. 4

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Summary of Contents for Bendix/King KY 196B

Page 1: ...INSTALLATION MANUAL KY 196B VHF COMMUNICATIONS TRANSCEIVER MANUAL NUMBER 006 10570 0001 REVISION 1 JANUARY 2000 ...

Page 2: ... Reproduction of this publication or any portion thereof by any means with out the express written permission of Honeywell International Inc is prohib ited For further information contact the Manager Technical Publications Honeywell International Inc One Technology Center 23500 West 105th Street Olathe Kansas 66061 Telephone 913 782 0400 ...

Page 3: ...ION 2 1 GENERAL INFORMATION 2 1 2 2 UNPACKING AND INSPECTING EQUIPMENT 2 1 2 3 EQUIPMENT INSTALLATION 2 1 2 3 1 AVIONICS COOLING REQUIREMENTS 2 1 2 3 2 MOUNTING RACK INSTALLATION 2 2 2 3 3 ANTENNA INSTALLATION 2 2 2 3 4 CABLE HARNESS AND CONNECTOR ASSEMBLY 2 2 2 3 5 KY 196B INSTALLATION 2 3 2 3 6 MOLEX TERMINAL INSTRUCTIONS 2 5 2 4 POST INSTALLATION CHECKS 2 7 SECTION III OPERATION 3 1 GENERAL INF...

Page 4: ...HAND CRIMPER 2 5 2 3 CRIMP JAWS 2 5 2 4 TERMINAL INSERTION 2 6 2 5 HAND CRIMPER INSERTION 2 6 2 6 CRIMPING PRESSURE ADJUSTMENT 2 7 2 7 CONNECTOR ASSEMBLY 2 9 2 8 OUTLINE AND MOUNTING DRAWING 2 11 2 9 INSTALLATION ASSEMBLY DRAWING 2 13 2 10 KY 196B INTERCONNECT 2 15 2 11 DUAL KY 196B INTERCONNECT DIAGRAM 2 17 2 12 KY 196B INTERCONNECT WITH KA 25A 2 19 2 13 KY 196B PIN FUNCTION AND LOCATION DIAGRAM ...

Page 5: ...ezel nomenclature and operating ranges of 118 000 to 136 9916 MHz See Paragraph 1 4 below for descriptions of specific flavors The KY 196B has the capability of programming up to nine memory channel frequencies for later recall Channel frequency information is stored in non volatile memory so the when the radio is turned off and then back on channel information is retained Both units also have the...

Page 6: ...RS 6K00A3E 6K00A9W TRANSMITTER POWER OUTPUT KY 196B 16 Watts minimum MODULATION 70 modulation capability with 98 limiting Less than 15 distortion at 70 modulation SIDETONE OUTPUT Adjustable up to 100mW into 500Ω headphones MICROPHONE Standard carbon dynamic mic containing transistorized preamp Must provide 100mVRMS into 100Ω load HARMONIC CONTENT Greater than 60dB down from carrier HIGH TEMPERATUR...

Page 7: ...s E flavors 0101 0201 6 dB bandwidth at not less than 2 778 kHz on each side 60 dB bandwidth at not more than 7 37 kHz on each side RECEIVER OUTPUT 100mW minimum into 500Ω minimum AGC CHARACTERISTIC From 10 µV to 100 000 µV audio output will not vary more than 3dB SQUELCH Automatic squelch internally adjustable carrier to noise setting with manual disable SPURIOUS RESPONSES AND CROSS MODULATION PR...

Page 8: ...ersion has 5V lighting Also the bezel will be removed since this version is used in common bezel applications such as the CNI 5000 B KY 196B Installation Kit PN 050 02600 0000 which contains the following components PN DESCRIPTION QTY 030 00101 0002 PANEL MOUNT PLUG 1 00 030 01094 0080 CONNECTOR KEYED 1 00 030 01107 0031 CONNECTOR TERM 31T 1 00 057 02193 0001 DECAL COMM 1 1 00 057 02193 0002 DECAL...

Page 9: ...ed in the aircraft requires an Aircraft Radio Station License This license is obtaining by filing FCC Form 404 Aircraft Radio Station License Application which may be obtained from your local FCC Field Office The KY 196B may be operated for up to 30 days without a station license after filing Form 404 while awaiting the receipt of the radio license if a copy of FCC Form 404 is kept in the aircraft...

Page 10: ...ss given in the TC or STC approvals for this product supplements or supercedes the instructions for continued airworthiness in this manual Most Honeywell International Inc products are designed and manufactured to allow on condition maintenance On condition maintenance is described as follows There are no periodic service requirements necessary to maintain continued airworthiness No maintenance is...

Page 11: ...ling agency will supply and fabricate all external cables The connectors required are supplied by Honeywell International Inc Interconnect diagrams are included in this manual as Figures 2 10 through 2 12 Refer to table below for compatible installations Table 2 1 KY Series Radio Installation compatibility Current Installation KY 96A KY 97A KY 196 KY 196A KY 197 KY 197A KY196B YES 1 3 NO YES 2 YES...

Page 12: ...er manufacturer s recommendations Additional recommendations are as follows A Mount antenna on a flat metal surface or install a ground plane at least 18 inches square B The antenna should be well removed from any projections and the engine s and propeller s Also for satisfactory operation the antenna isolation between a communications transmitter antenna and a nav receiver antenna as well as betw...

Page 13: ... between contacts 8 and 9 Refer to Figure 2 9 to check correct position of polarizing key D Extraction of Contact from Molex Connector 1 Slip the flat narrow blade of a Molex HT 1884 contact ejector tool PN 047 05099 0001 under the contact on the mating side of the connector By turning the connector upside down one can see the blade slide into the stop 2 When the ejector is slid into place the ret...

Page 14: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page 2 4 10570I01 ZIPCDL Rev 1 January 2000 CONDUCTOR CRIMP Figure 2 1 Molex Terminals and Tools ...

Page 15: ...and then releasing pressure FIGURE 2 2 HAND CRIMPER Close crimpers until ratchet begins to engage Then insert the terminal into the jaws from the back side See Figure 2 3 and 2 4 For 24 to 30 AWG wire it will be necessary to start the crimp in jaw A and then complete it in jaw B The terminal is in the correct position when the insulation tabs are flush with the outside face of the crimp jaws JAW T...

Page 16: ...til the conductor touches the wire stop Squeeze the handles until the crimp jaws close and the ratchet releases Straighten the terminal if necessary then release the plier grips and remove the crimped terminal FIGURE 2 5 HAND CRIMPER INSERTION If too much or too little pressure is needed to release the crimper s ratchet pawl at the end of the crimp stroke the ratchet can be easily adjusted A spann...

Page 17: ...rol out to defeat the automatic squelch feature and listen for any unusual electrical noise which would reduce the comm receiver sensitivity by increasing the squelch threshold If possible verify the communications capability on both the high and low end of the VHF comm band NOTE As an added precaution before the flight check the antenna VSWR should be checked with an in line type wattmeter insert...

Page 18: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page 2 8 10570I01 ZIPCDL Rev 1 January 2000 ...

Page 19: ... January 2000 Page 2 9 NOTES 1 WHEN SOLDERING AVOID APPLYING EXCESS HEAT TO CONNECTOR BODY HEAT SINK SPRING CONTACTS AND CENTER CONDUCTOR INSULATOR 2 ALTERNATE COAX RG 400 P N 024 00051 0060 MAY BE USED FIGURE 2 7 CONNECTOR P N 030 00101 0002 ASSEMBLY DWG NO 696 06328 0000 ...

Page 20: ...G TRAYS HAVE 025 63 DIMPLES BUILT IN TOP AND BOTTOM BOTH SIDES TO ENSURE PROPER SPACING 4 5 TO DETERMINE STACK HEIGHT USE THE HEIGHT DIMENSION FOR A FRONT AIRCRAFT PANEL MOUNT 6 KY196B 064 01084 0101 ILLUSTRATED ALL DIMENSIONS BETWEEN VARIOUS FLAVORS ARE IDENTICAL UNLESS OTHERWISE NOTED ALL KNOBS AND CONTROL LOCATIONS FUNCTIONS ARE IDENTICAL BETWEEN VARIOUS FLAVORS 7 INSTALLATION INFORMATION FOR K...

Page 21: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 10570I01 ZIPCDL Rev 1 January 2000 Page 2 13 FIGURE 2 9 INSTALLATION ASSEMBLY DRAWING DWG NO 155 05690 0000 REV 4 ...

Page 22: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 10570I01 ZIPCDL Rev 1 January 2000 Page 2 15 FIGURE 2 10 KY 196B INTERCONNECT DWG NO 064 01084 92 REV B ...

Page 23: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 10570I01 ZIPCDL Rev 1 January 2000 Page 2 17 FIGURE 2 11 DUAL KY 196B INTERCONNECT DIAGRAM DWG NO 064 01084 91 Rev A ...

Page 24: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 10570I01 ZIPCDL Rev 1 January 2000 Page 2 19 FIGURE 2 12 KY 196B INTERCONNECT WITH KA 25A DWG NO 064 01084 93 Rev A Page 1 of 2 ...

Page 25: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 10570I01 ZIPCDL Rev 1 January 2000 Page 2 21 FIGURE 2 12 KY 196B INTERCONNECT WITH KA 25A DWG NO 064 01084 93 Rev A Page 2 of 2 ...

Page 26: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 10570I01 ZIPCDL Rev 1 January 2000 Page 2 23 FIGURE 2 13 KY 196B PIN FUNCTION AND LOCATION DIAGRAM ...

Page 27: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page 2 24 10570I01 ZIPCDL Rev 1 January 2000 ...

Page 28: ...Entry mode by changing the frequency display in the STBY window of the display with the tuning knobs and then transferring the selected frequency into the USE window by pressing the Transfer button The larger tuning knob will increment or decrement the MHz portion of the display in 1MHz steps with rollover at each band edge 118 MHz or 136 MHz the smaller tuning knob will increment or decrement the...

Page 29: ...med When the channel frequency is flashing pressing the Transfer button will cause the frequency to stop flashing and the channel number to start flashing at which time a new channel may be selected for programming D Program Secure Mode Program Secure mode is used to secure or lock the frequency that is assigned to a channel so that the frequency assigned to that channel cannot be changed All chan...

Page 30: ... 1 6 DIM SELECT DIM SELECT LINE STATUS DISPLAY STATUS KY 196B Pin A 28VDC MAX BRIGHT OPEN FOLLOW PHOTOCELL GND DIMMER BUS 3 1 7 DISPLAY ADJUST MODE Press and hold the Channel button when the unit enters program mode press and hold the transfer button for more than 2 seconds so that DA 1 replaces the frequency in the USE window The unit is now in display adjust mode refer to the table below for a d...

Page 31: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page 3 4 10570I01 ZIPCDL Rev 1 January 2000 ...

Page 32: ...T INDICATOR STANDBY FREQ CHANNEL NUMBER CONCENTRIC TUNING KNOBS TRANSFER BUTTON ON OFF VOL SQUELCH CONTROL CHANNEL BUTTON P N 064 01084 0101 NOTE All knob and control locations functions are identical between various flavors No Faceplate on 0201 Flavor CNI 5000 version FIGURE 3 1 KY 196B VHF COMMUNICATIONS TRANSCEIVERS ...

Page 33: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page 3 6 10570I01 ZIPCDL Rev 1 January 2000 ...

Page 34: ...CEIVER 10570I01 ZIPCDL Rev 1 January 2000 Page 3 1 ACTIVE FREQ USE TRANSMIT INDICATOR STANDBY FREQ CHANNEL NUMBER CONCENTRIC TUNING KNOBS TRANSFER BUTTON ON OFF VOL SQUELCH CONTROL CHANNEL BUTTON FIGURE 3 1 KY 196B VHF COMMUNICATIONS TRANSCEIVERS ...

Page 35: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page 3 2 10570I01 ZIPCDL Rev 1 January 2000 ...

Page 36: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 10570I01 ZIPCDL Rev 1 January 2000 Page i TSO APPENDIX RTCA DO 160B ENVIRONMENTAL QUALIFICATION FORMS ...

Page 37: ...BENDIX KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page ii 10570I01 ZIPCDL Rev 1 January 2000 ...

Page 38: ...10570I01 ZIPCDL Rev 1 January 2000 Page TSO 1 ...

Page 39: ...Page TSO 2 10570I01 ZIPCDL Rev 1 January 2000 ...

Page 40: ...10570I01 ZIPCDL Rev 1 January 2000 Page TSO 3 ...

Page 41: ...Page TSO 4 10570I01 ZIPCDL Rev 1 January 2000 This page is reserved ...

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