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BCS 3600 · Edition 11.19 · EN

7

Head 1

Head 2

OUT

Indicates control relay 1 and/or 

2 on.

F

or

C

Indicated either degrees 

Fahrenheit or Centigrade.

MAN

or

A

Indicates either Manuel or Auto 

mode.

SP

Indicates local setpoints #1. 

Also, a bar is lighted when the 

setpoint being used is shown 

on the lower display.

Selects functions within each 

configuration group

Scrolls through the 

configuration groups.

Returns controller to normal 

display from Set Up mode. 

Toggles various operating 

parameters for display.

Increases setpoints or output 

value. Increases the 

configuration values or 

changes functions in 

configuration mode groups.

Infrared tranceiver

Selects Manual or Auto mode.

Hold key down to cycle 

through configured setpoints.

Enables Run/Hold of the SP 

ramp or program plus timer 

start.

Decreases setpoint or output 

value. Decreases the 

configuration values or 

changes functions in 

configuration mode groups.

NEMA 4x and IP66 screw 

attachment (each corner).

Keys and functions

Changing the setpoints

 1 

Press the [LOWER DISPLAY] key until SP and the current setpoint 
appears in the lower display.

 2 

Press and hold the 

 key to increase the set point value. To make 

changes more quickly, press the 

 key while holding 

 key. This 

will shift the changing digit one place to the left.

 3 

To decrease the set point value, reverse the above procedure.

Adjusting the burner firing rate in the manual mode

 1 

Press the [AUTO/MANUAL] key to place the Controller in the 
Manual Mode. The MAN indicator will come on and the lower 
display will automatically change to show % OUT.

 2 

Press and hold the 

 key to increase % Output value. To make 

changes more quickly press the 

 key while holding 

 key. This 

will shift the changing digit one place to the left.

 3 

To decrease the % Output value, reverse the above procedure.

teMPeRAtURe ContRoLLeR ConFIGURAtIon 
ReCoRD sHeet

set UP 

GRoUP

LoWeR 

DIsPLAY 

(FUnnCtIon)

FACtoRY 

ConFIGURAtIon

FInAL 

settInG

TUNING

PROP BD 

RATE MIN 

RESET RPM 

SECURITY 

LOCKOUT 

AUTO MAN 

RUN HOLD 

SP SEL

15.00 

0.00 

1.00 

NONE 

ENABLE 

DISABLE 

ENABLE

SP RAMP

SP RAMP 

SP RATE

DISABLE 

DISABLE

ACCUTUNE

FUZZY 

ACCUTUNE

DISABLE 

DISABLE

ALGORITHM

CONT ALG 

TIMER 

IN ALG1

PID A 

DISABLE 

NONE

OUT ALG

OUT ALG 

MOTOR TI

POSITN 

40

INPUT 1

IN 1 TYPE 

IN 1 HIGH 

IN 1 LOW 

RATIO 1 

BIAS IN 1 

FILTER 1 

BURNOUT 1

J TC L 

550.0 F 

20.00 F 

1.000 

0.0 

UP

INPUT 2

IN 2 TYPE

SLIDEW

CONTROL

PV SOURCE 

PID SETS 

LSP'S 

RSP SRC 

SP TRACK

INPUT 1 

1 ONLY 

1 ONLY 

NONE 

NONE

CONTROL 

cont.

PWR MODE 

SP HI LIMIT 

SP LO LIMIT 

ACTION 

OUT RATE 

OUT HI LIM 

OUT LO LIM 

I HI LIM 

I LO LIM 

DROPOFF 

DEADBAND 

FAILSAFE 

FAILMODE 

MAN OUT 

AUTO OUT 

PB OR GAIN 

MIN OR RPM

MANUAL 

550.0 F 

20.00 F 

REVERSE 

DISABLE 

100.0 

0.0 

100.0 

0.0 

0.0 

2.0 

0.0 

NO LATCH 

0.0 

0.0 

PB PCT 

RPM

COM

COM ADDR 

COMSTATE 

IRENABLE 

BAUD 

TX DELAY

DISBALE 

ENABLE 

19200 

1

ALARMS

A1S1 TYPE 

A1S2 TYPE 

A2S1 TYPE 

A2S2 TYPE 

ALARM HYST 

BLOCK 

DIAGNOST 

A1S1 VALUE 

A2S1 VALUE 

A2S2 VALUE

NONE 

NONE 

NONE 

NONE 

0.1 

DISABLE 

DISABLE 

Not Applicable 

Not Applicable 

Not Applicable

DISPLAY

DECIMAL 

TEMPUNIT 

PWR FREQ 

LANGUAGE

NONE 

DEG F 

60 HZ 

ENGLISH

Summary of Contents for BCS 3600

Page 1: ...with system status and fault annunciation A Honeywell UDC3200 series microprocessor based instrument is provided for temperature control The controller is electronically linked to the burner control motor to automatically adjust the burner firing rate and maintain process temperature near the controller s setpoint The Temperature Controller s thermocouple senses the temperature of the material or ...

Page 2: ...ntrol panel It is recommended that the customer provide a master disconnect switch to interrupt power service to the panel Maintain polarity as indicated on the drawings provided when connecting the main power source to the panel 2 Install a heavy gauge No 12 AWG minimum ground wire between the panel ground connector and Earth ground WARNING A ground wire is also required between the burner juncti...

Page 3: ...lines for leaks 6 Verify all pressure settings PANEL OPERATION 1 Open applicable manual shutoff valves to supply air and fuel to the system 2 Twist to release the EMERGENCY STOP button and verify that the FUEL selector switch is in the desired position a The Temperature Controller High Temperature Limit and flame relay will perform their self test procedures b The burner control motor will drive t...

Page 4: ... and 24 WAITING FOR LOW FIRE LIMITS Check low fire series 120Vac on terminals 19 21B 21A and 21 IGNITION FAILURE RESET REQUIRED Verify operation of pilot solenoids and ignition transformer Check pilot adjustment and fuel supply Check for 120Vac on terminals 8 and 9 Replace flame relay FLAME RELAY FAULT RESET REQUIRED Verify pilot and main burner setup Clean UV scanner lens and verify operation EXH...

Page 5: ...formation CONTROL MOTOR SLIDEWIRE CALIBRATION The burner control motor incorporates a position feedback slide wire A signal from the Temperature Controller is connected to the slidewire in order to generate position feedback signal for the control panel The following calibration procedure must be performed before operating the burner for the first time RECALIBRATE ANNUALLY OR WHENEVER A CONTROL MO...

Page 6: ...ion se quence 10Once the motor calibration is completed turn off the calibration mode by selecting the MTR_CA soft key again UDC3200 SERIES CONTROLLER The Honeywell UDC3200 series controller has been configured at the factory with parameters which generally produce accurate temperature control Before making any field adjustments other then as noted in this instruction sheet please contact the Hauc...

Page 7: ...to place the Controller in the Manual Mode The MAN indicator will come on and the lower display will automatically change to show OUT 2 Press and hold the key to increase Output value To make changes more quickly press the key while holding key This will shift the changing digit one place to the left 3 To decrease the Output value reverse the above procedure TEMPERATURE CONTROLLER CONFIGURATION RE...

Page 8: ...e key then release the SETUP key and press the key until the upper display again reads OPTR then press SETUP to return to the operating normal display CONFIGURATION RECORD SHEET SLCT CONF ULOC 20 Lower Display Function Factory Configuration Final Setting INPT J F RUL 999 9 RLL 199 9 OFFS 0 0 CTRL HI SPUL 999 9 SPLL 199 9 ALA1 P_HI PHA1 380 0 AHY1 0 1 ALA2 PL_O PLA2 199 9 AHY2 0 1 USE2 A1_d USE3 A2...

Page 9: ...in place WARNING Do not fasten both halves of the flange One side is left unbolted for removal and cleaning of Pitot tube 5 For other applications weld the four duct mounting nuts to the inside of the ductwork using the flange as a pattern 6 Use silicone caulk as a gasket 7 Remote mount the pressure switch to a vibration and heat free location Connect the plastic tubing from the pitot to the switc...

Page 10: ...h bacghouse installation locate before and after baghouse Air flow 1 3 8 Dia 1 Pipe coupling center over 1 3 8 dia hole and weld Dryer stack thermocouple assy 1 2 Conduit connection Drawing showing placement of thermocouple in exhaust duct Thermocouple cables must be separated from AC power and control wiring to avoid interference and nuisance shutdowns Observe polarity when making thermocouple co...

Page 11: ...latively slow moving area next to the dam The dam must only be wide enough and high enough to create a localized area of build up where the material loses velocity BUT DOES NOT STOP FLOWING The thermocouple must not be located in a stagnant zone or erroneous temperature readings will result Because of the large number of variables involved it is impossible to set down any exact size or location of...

Page 12: ...ntact PLC RSC 120UC 21 21 HK55167 5 Fuse 7A x 1 1 4 Littlefuse type 313007 HK43868 1 Stack Thermocouple Hauck TC200A J CONVERTING UNITS see www adlatus org 2019 Honeywell We reserve the right to make technical modifications in the interests of progress The Honeywell Thermal Solutions family of products includes Honeywell Combustion Safety Eclipse Exothermics Hauck Kromschröder and Maxon To learn m...

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