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BCS 3600 · Edition 11.19 · EN

10

stACK tHeRMoCoUPLe InstALLAtIon

 

Install a Hauck stack temperature thermocouple in the dryer ex-
haust duct to sense exhaust gas temperatures.

Exhaust duct (Located before dry 

dust collector & exhaust fan).

When two thermocouples are used with bacghouse

installation locate before and after baghouse.

Air flow

1 – 3/8“ Dia. 

1“ Pipe coupling

center over 1 – 3/8 dia. 

hole and weld. 

Dryer stack

thermocouple assy. 

1/2“ Conduit 

connection 

Drawing showing placement of thermocouple in exhaust duct.

 

Thermocouple cables must be separated from AC power and 
control wiring to avoid interference and nuisance shutdowns. 
Observe polarity when making thermocouple connections. Re-
gardless of TC type, the red wire is always negative.

Summary of Contents for BCS 3600

Page 1: ...with system status and fault annunciation A Honeywell UDC3200 series microprocessor based instrument is provided for temperature control The controller is electronically linked to the burner control motor to automatically adjust the burner firing rate and maintain process temperature near the controller s setpoint The Temperature Controller s thermocouple senses the temperature of the material or ...

Page 2: ...ntrol panel It is recommended that the customer provide a master disconnect switch to interrupt power service to the panel Maintain polarity as indicated on the drawings provided when connecting the main power source to the panel 2 Install a heavy gauge No 12 AWG minimum ground wire between the panel ground connector and Earth ground WARNING A ground wire is also required between the burner juncti...

Page 3: ...lines for leaks 6 Verify all pressure settings PANEL OPERATION 1 Open applicable manual shutoff valves to supply air and fuel to the system 2 Twist to release the EMERGENCY STOP button and verify that the FUEL selector switch is in the desired position a The Temperature Controller High Temperature Limit and flame relay will perform their self test procedures b The burner control motor will drive t...

Page 4: ... and 24 WAITING FOR LOW FIRE LIMITS Check low fire series 120Vac on terminals 19 21B 21A and 21 IGNITION FAILURE RESET REQUIRED Verify operation of pilot solenoids and ignition transformer Check pilot adjustment and fuel supply Check for 120Vac on terminals 8 and 9 Replace flame relay FLAME RELAY FAULT RESET REQUIRED Verify pilot and main burner setup Clean UV scanner lens and verify operation EXH...

Page 5: ...formation CONTROL MOTOR SLIDEWIRE CALIBRATION The burner control motor incorporates a position feedback slide wire A signal from the Temperature Controller is connected to the slidewire in order to generate position feedback signal for the control panel The following calibration procedure must be performed before operating the burner for the first time RECALIBRATE ANNUALLY OR WHENEVER A CONTROL MO...

Page 6: ...ion se quence 10Once the motor calibration is completed turn off the calibration mode by selecting the MTR_CA soft key again UDC3200 SERIES CONTROLLER The Honeywell UDC3200 series controller has been configured at the factory with parameters which generally produce accurate temperature control Before making any field adjustments other then as noted in this instruction sheet please contact the Hauc...

Page 7: ...to place the Controller in the Manual Mode The MAN indicator will come on and the lower display will automatically change to show OUT 2 Press and hold the key to increase Output value To make changes more quickly press the key while holding key This will shift the changing digit one place to the left 3 To decrease the Output value reverse the above procedure TEMPERATURE CONTROLLER CONFIGURATION RE...

Page 8: ...e key then release the SETUP key and press the key until the upper display again reads OPTR then press SETUP to return to the operating normal display CONFIGURATION RECORD SHEET SLCT CONF ULOC 20 Lower Display Function Factory Configuration Final Setting INPT J F RUL 999 9 RLL 199 9 OFFS 0 0 CTRL HI SPUL 999 9 SPLL 199 9 ALA1 P_HI PHA1 380 0 AHY1 0 1 ALA2 PL_O PLA2 199 9 AHY2 0 1 USE2 A1_d USE3 A2...

Page 9: ...in place WARNING Do not fasten both halves of the flange One side is left unbolted for removal and cleaning of Pitot tube 5 For other applications weld the four duct mounting nuts to the inside of the ductwork using the flange as a pattern 6 Use silicone caulk as a gasket 7 Remote mount the pressure switch to a vibration and heat free location Connect the plastic tubing from the pitot to the switc...

Page 10: ...h bacghouse installation locate before and after baghouse Air flow 1 3 8 Dia 1 Pipe coupling center over 1 3 8 dia hole and weld Dryer stack thermocouple assy 1 2 Conduit connection Drawing showing placement of thermocouple in exhaust duct Thermocouple cables must be separated from AC power and control wiring to avoid interference and nuisance shutdowns Observe polarity when making thermocouple co...

Page 11: ...latively slow moving area next to the dam The dam must only be wide enough and high enough to create a localized area of build up where the material loses velocity BUT DOES NOT STOP FLOWING The thermocouple must not be located in a stagnant zone or erroneous temperature readings will result Because of the large number of variables involved it is impossible to set down any exact size or location of...

Page 12: ...ntact PLC RSC 120UC 21 21 HK55167 5 Fuse 7A x 1 1 4 Littlefuse type 313007 HK43868 1 Stack Thermocouple Hauck TC200A J CONVERTING UNITS see www adlatus org 2019 Honeywell We reserve the right to make technical modifications in the interests of progress The Honeywell Thermal Solutions family of products includes Honeywell Combustion Safety Eclipse Exothermics Hauck Kromschröder and Maxon To learn m...

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