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VR9205R SERIES 1000 DIRECT IGNITION GAS CONTROL WITH INTEGRATED GAS/AIR MODULE

5

69-2305—03

Fig. 5. Proper use of wrench on gas control.

Wiring

WARNING

Electrical Shock Hazard.
Can cause severe injury, death or property 
damage.

Disconnect the power supply before making wiring 
connections. More than one disconnect may be 
involved.

Follow the wiring instructions furnished by the appliance 
manufacturer, if available, or use the general instructions 
provided below. When these instructions differ from the 
appliance manufacturer, follow the appliance 
manufacturer instructions.

All wiring must comply with applicable electrical codes 
and ordinances.

1.

Disconnect power supply before making wiring con-
nections to prevent electrical shock or equipment 
damage.

2.

Check the power supply rating on the gas control 
and make sure it matches the available supply. 
Install a transformer and other controls as required.

3.

Connect the control circuit to the gas control 
terminals.

4.

Ensure combustion chamber is free of gas before 
startup.

5.

Adjust thermostat heat anticipator to the rating 
stamped on valve operator.

On-Off Switch

The on-off switch settings are as follows:

• OFF: Prevents main gas flow through the control.
• ON: Permits gas to flow into the control body. Under 

control of the thermostat and direct ignition module, 
gas can flow to the main burners.

CAUTION

Equipment damage.
Can burn out valve coil terminals.

Never apply a jumper across (or short) the valve 
coil terminals, even temporarily.

IMPORTANT

These gas controls are shipped with protective 
seals over the inlet and outlet tappings. Do not 
remove the seals until ready to install adapters 
or connect the piping.

STARTUP AND CHECKOUT

On-Off Switch

The on-off switch settings are as follows:
• OFF: Prevents main gas flow through the control.
• ON: Permits gas to flow into the control body. Under 

control of the thermostat and direct ignition module, 
gas can flow to the main burners.

NOTE: Controls are shipped with the electronic on-off 

switch in the ON position.

Perform Gas Leak Test

WARNING

Fire or Explosion Hazard.
Can cause property damage, severe injury 
or death.

Perform Gas Leak Test every time work is done on 
a gas system.

IMPORTANT

Do not spray soap and water solution on the gas 
control. Do not use an excessive amount of soap 
and water solution to perform the gas leak test. 
These can damage the control.

M27948

Summary of Contents for 1000 Series

Page 1: ... 1000 Btu ft3 0 64 sp gr natural gas at 1 in wc pressure drop 37 3 MJ m3 0 64 sp gr natural gas at 0 25 kPa pressure drop b Minimum and Maximum regulation is at the max fire Minimum regulation at low fire is 9 KBtu h at 0 7 in WC outlet pressure SPECIFICATIONS Body Pattern Straight through see Table 1 for inlet and outlet size Electrical Ratings Voltage and Frequency 24 Vac 50 60 Hz Current Draw 0...

Page 2: ...d applications with greater cycling rates the control can wear out more quickly Perform a monthly checkout Water or Steam Cleaning If a control gets wet replace it If the appliance is likely to be cleaned with water or steam protect cover the control and wiring from water or steam flow Mount the control high enough above the bottom of the cabinet so it does not get wet during normal cleaning proce...

Page 3: ...nician Force or attempted repair may result in fire or explosion 5 Plan the installation as outlined below 6 Plan for frequent maintenance as described in the maintenance section Mounting position The valve can be mounted 0 to 90 degrees in any direction from the top of the valve facing up including outlet facing upward or downward See Fig 2 If the valve is mounted horizontally the top of the valv...

Page 4: ...pling to connect the tubing to the control 3 Install a sediment trap in the supply line to the control See Fig 3 Install Control 1 Mount with the coils 90 degrees from the vertical upright position 2 Mount so the gas flow is in the direction of the arrow on the bottom of the control 3 Thread the pipe the amount shown in Table 3 for insertion into control or adapters Do not thread pipe too far Valv...

Page 5: ...ed on valve operator On Off Switch The on off switch settings are as follows OFF Prevents main gas flow through the control ON Permits gas to flow into the control body Under control of the thermostat and direct ignition module gas can flow to the main burners CAUTION Equipment damage Can burn out valve coil terminals Never apply a jumper across or short the valve coil terminals even temporarily I...

Page 6: ...at Gas Leak Test at plug with main burner operating Pressure Tap The combination gas control is provided with 1 8 in NPT pressure tap plugs The gas air module is provided with 9 mm O D tubing connections to sense the high and the low combustion air pressure CAUTION To ensure a safe closing of the valves it is essential that power supplied to the gas valve be disconnected Minimum Regulator Offset a...

Page 7: ...If proper voltage is present replace gas control INSTRUCTIONS TO THE HOMEOWNER WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Follow these warnings exactly 1 Before lighting smell around the appliance for gas Be sure to smell next to the floor because LP gas is heavier than air If you smell gas a Turn off the gas supply at the appliance service valve On LP gas sy...

Page 8: ...ell com U S Registered Trademark 2009 Honeywell International Inc 69 2305 03 M S Rev 02 09 Turning Off the Appliance Vacation Shutdown Set the thermostat to the desired room temperature while you are away Complete Shutdown 1 Turn off power to the appliance 2 Turn off the gas supply to the appliance 3 Push the on off switch to the OFF position Appli ance will completely shut off 4 Follow the proced...

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