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Honda XRM125 2018, Owner'S Manual

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Honda XRM125 2018 Owner'S Manual Download Page 36

Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” 
carefully before attempting any maintenance. Refer to “Specifications” for service 
data.

Importance of Maintenance ......................

P. 33

Maintenance Schedule ...............................

P. 34

Maintenance Fundamentals.......................

P. 37

Tool Kit.........................................................

P. 48

Removing & Installing Body Components...

P. 49

Battery.....................................................................P. 49

Battery Cover.........................................................P. 50

Spark Plug....................................................

P. 51

Engine Oil.....................................................

P. 53

Brakes...........................................................

P. 56

Side Stand ....................................................

P. 63

Drive Chain ..................................................

P. 64

Throttle.........................................................

P. 68

Crankcase Breather .....................................

P. 69

Other Adjustments......................................

P. 70

Headlight Aim....................................................... P. 70

18 CFT125MS MR MRC (PH)-32KPYA100.book  Page 32  Friday, June 9, 2017  6:03 PM

Summary of Contents for XRM125 2018

Page 1: ......

Page 2: ...ilable before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without writt...

Page 3: ...d this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety messages contained in this manual and on the motorcycle The following c...

Page 4: ...our own good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol and one of three sig...

Page 5: ...nts Motorcycle Safety P 2 Operation Guide P 12 Maintenance P 32 Troubleshooting P 71 Information P 88 Specifications P 100 Index P 103 18 CFT125MS MR MRC PH 32KPYA100 book Page 4 Friday June 9 2017 6...

Page 6: ...tion for safe riding of your motorcycle Please read this section carefully Safety Guidelines P 3 Safety Precautions P 6 Riding Precautions P 7 Accessories Modifications P 10 Loading P 11 18 CFT125MS M...

Page 7: ...lly focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding onto the grab rail...

Page 8: ...tained and in safe riding condition Inspect your motorcycle before every ride and perform all recommended maintenance Never exceed load limits 2 P 11 and do not modify your motorcycle or install acces...

Page 9: ...consciousness and may lead to death If you run the engine in confined or even partly enclosed area the air you breathe could contain a dangerous amount of carbon monoxide Never run your motorcycle ins...

Page 10: ...ndard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other approved eye protection...

Page 11: ...the motorcycle s stability u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The tyres slip more easily on such surfaces and brak...

Page 12: ...ing at low speed to help them dry Park on a firm level surface If you must park on an incline or loose surface park so that the motorcycle cannot move or fall over Make sure that high temperature part...

Page 13: ...bility and may cause the motorcycle to fall 4 Turn the ignition switch to the LOCK position remove the key 2 P 21 Follow these guidelines to protect the engine fuel system and catalytic converter Use...

Page 14: ...on public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is safe and legal Do not pull a trailer with or attach a sidecar to your motorcycle Y...

Page 15: ...d limits Maximum weight capacity Maximum luggage weight 2 P 100 Tie all luggage securely evenly balanced and close to the centre of the motorcycle Do not place objects near the lights or the muffler 3...

Page 16: ...20 Steering Lock P22 Apply throttle gradually Obey the speed limit Start and warm the engine Avoid revving the engine Before pulling away indicate your direction with the turn signal switch and check...

Page 17: ...nd pull over smoothly Close the throttle and apply the front and rear brakes together u The brakelight will indicate that you have applied the brakes Do your braking before entering corners Gradually...

Page 18: ...e box P86 Helmet holder P30 Throttle grip P68 Engine oil fill cap dipstick P53 Spark plug P51 Kickstarter P24 Rear brake fluid reservoir P56 Brakelight switch P62 Rear brake pedal P58 Front brake flui...

Page 19: ...0 Fuel fill cap P28 Helmet holder P30 Document bag P31 Tool kit P31 Side stand P63 Luggage box P31 Drive chain P64 Crankcase breather P69 Seat lock P30 Centre stand P8 Shift lever P26 18 CFT125MS MR M...

Page 20: ...P54 Battery P49 Fuse box P86 Helmet holder P30 Throttle grip P68 Engine oil fill cap dipstick P53 Spark plug P51 Kickstarter P24 Front brake fluid reservoir P56 Brakelight switch P62 Rear brake pedal...

Page 21: ...l fill cap P28 Helmet holder P30 Document bag P31 Tool kit P31 Side stand P63 Luggage box P31 Drive chain P64 Crankcase breather P69 Seat lock P30 Centre stand P8 Shift lever P26 18 CFT125MS MR MRC PH...

Page 22: ...range Shows proper speed range for each gear Odometer Total distance ridden Fuel gauge Needle in the red mark remaining fuel approximately 1 2 litres 0 32 US gal 0 26 Imp gal 18 CFT125MS MR MRC PH 32...

Page 23: ...utral indicator Comes on when the transmission is in Neutral PGM FI Programmed Fuel Injection malfunction indicator lamp MIL Comes on briefly when the ignition switch is turned to the ON position If i...

Page 24: ...e Switches Start button Horn button Headlight dimmer switch High beam Low beam Turn signal switch u Pressing the switch turns the turn signal off 18 CFT125MS MR MRC PH 32KPYA100 book Page 20 Friday Ju...

Page 25: ...electrical system on off locks the steering uKey can be removed when in the OFF or LOCK position ON Turns electrical system on for starting riding OFF Turn engine off LOCK Locks steering 18 CFT125MS M...

Page 26: ...a Turn the handlebar all the way to the left or right b Push the key down and turn the ignition switch to the LOCK position u Jiggle the handlebar if the lock is difficult to engage c Remove the key...

Page 27: ...sition and wait 10 seconds before trying to start the engine again to recover battery voltage Extended fast idling and revving the engine can damage the engine and the exhaust system The engine will n...

Page 28: ...eturn to the top of its stroke With the throttle completely closed operate the kickstarter starting from the top of the stroke kick through to the bottom with a rapid continuous motion u Do not operat...

Page 29: ...n the throttle fully c Crank the engine several times with the kickstarter d Follow step 1 under Warm Engine e If the engine starts open the throttle slightly if idling is unstable f If the engine doe...

Page 30: ...rd 4 step return system is used Change cannot be made from 4th to neutral directly u Always return the throttle grip first before changing gear u Operate lightly with the tips of your toes until the s...

Page 31: ...n the upper limit speed can cause damage to the engine Downshifting Downshifting at speeds higher than those in the table below may overrev the engine and can cause damage to the engine and transmissi...

Page 32: ...1 03 US gal 0 86 Imp gal Refuelling and Fuel Guidelines P9 Opening the Fuel Fill Cap a Open the seat 2 P 30 b Turn the fuel fill cap counterclockwise until it stops and remove the fuel fill cap Do not...

Page 33: ...on the fuel fill cap and fuel tank is aligned b Close the seat 3WARNING Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep hea...

Page 34: ...elmet holders The helmet holders are located under the seat uUse the helmet holders only when parked 3WARNING Riding with a helmet attached to the holder can interfere with your ability to safely oper...

Page 35: ...ceptible to heat damage u Do not store valuables or fragile articles Document Bag The document bag is in the document compartment in the reverse side of the seat Tool Kit The tool kit is in the revers...

Page 36: ...enance P 33 Maintenance Schedule P 34 Maintenance Fundamentals P 37 Tool Kit P 48 Removing Installing Body Components P 49 Battery P 49 Battery Cover P 50 Spark Plug P 51 Engine Oil P 53 Brakes P 56 S...

Page 37: ...n decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Place your motorcycle on a firm level surface using the s...

Page 38: ...e record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenance is considered a norm...

Page 39: ...essary Replace Clean Lubricate Pre ride Check 2 P 37 Frequency 1 Annual Check Regular Replace Refer to page Items 1 000 km 1 6 12 18 24 30 36 1 000 mi 0 6 4 8 12 16 20 24 Fuel Line Fuel Level Throttle...

Page 40: ...24 30 36 1 000 mi 0 6 4 8 12 16 20 24 Brake Fluid 4 2 years 56 Brake Pads Wear CFT125MR MRC 57 Brake Shoes Pads Wear CFT125MS 57 61 Brake System CFT125MR MRC 56 Brake System CFT125MS 56 Brakelight Sw...

Page 41: ...losing in all steering positions 2 P 68 Engine oil level Add engine oil if necessary Check for leaks 2 P 53 Drive chain Check condition and slack adjust and lubricate if necessary 2 P 64 Brakes Check...

Page 42: ...Replacing Parts 3WARNING Installing non Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed Always use Honda Genuine Parts or equivalents that ha...

Page 43: ...te splashes into your mouth u Rinse mouth thoroughly with water and do not swallow Cleaning the Battery Terminals 1 Remove the battery 2 P 49 2 If the terminals are starting to corrode and are coated...

Page 44: ...electrical on your motorcycle stops working check for and replace any blown fuses 2 P 86 Inspecting and Replacing Fuses Turn the ignition switch to the OFF position to remove and inspect fuses If a f...

Page 45: ...l to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is an index for engine o...

Page 46: ...not move smoothly makes strange noises has damaged rollers has loose pins or kinks have the chain inspected by your dealer Also inspect the drive sprocket and driven sprocket If either has worn or da...

Page 47: ...e dry and lubricate with the recommended lubricant Never use petrol or low flash point solvents for cleaning the drive chain A fire or explosion could result Avoid getting lubricant on the brakes or t...

Page 48: ...r pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when your tyres are cold Inspecting for Damage Inspect the tyres f...

Page 49: ...ace the tyres when the minimum tread depth is reached CFT125MR MS Wear indicator location mark 3WARNING Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you...

Page 50: ...uction speed rating and load range Remember to replace the inner tube whenever you replace a tyre The old tube will probably be stretched and it could fail if installed in a new tyre 3WARNING Installi...

Page 51: ...pe air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be serviced by your dealer...

Page 52: ...epairs minor adjustments and parts replacement with the tools contained in the kit Spark plug wrench 10 x 12 mm Open end wrench 14 x 17 mm Open end wrench Standard Phillips screwdriver Screwdriver han...

Page 53: ...positive terminal from the battery 5 Remove the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal fi...

Page 54: ...aintenance Battery Cover Removal 1 Open the seat 2 P 30 2 Remove the screw 3 Remove the battery cover Installation Install the parts in the reverse order of removal Screw Battery cover 18 CFT125MS MR...

Page 55: ...base 3 Remove the spark plug using the spark plug wrench provided in the tool kit 4 Inspect the electrodes and centre porcelain for deposits erosion or carbon fouling uIf the erosion or deposit is hea...

Page 56: ...it twice to prevent loosening a First tighten the plug NGK 1 2 turn after it seats DENSO 3 4 turn after it seats b Then loosen the plug c Next tighten the plug again NGK 1 8 turn after it seats DENSO...

Page 57: ...stand on a firm level surface 4 Remove the oil fill cap dipstick and wipe it clean 5 Insert the oil fill cap dipstick until it seats but don t screw it in 6 Check that the oil level is between the upp...

Page 58: ...ls immediately 2 Securely reinstall the oil fill cap dipstick For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 41 Changing Engine Oil Changing the oil requires spe...

Page 59: ...an approved recycling centre 6 Install a new sealing washer onto the drain bolt Tighten the drain bolt 7 Fill the crankcase with the recommended oil 2 P 41 101 and install the oil fill cap dipstick 8...

Page 60: ...LOWER level mark or the brake lever freeplay becomes excessive inspect the brake pads for wear If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal f...

Page 61: ...t the brake pads from below the brake caliper 2 Inspect the brake pads from the rear right of the motorcycle If necessary have the pads replaced by your dealer Always replace both left and right brake...

Page 62: ...on a firm level surface 2 Measure the distance of the rear brake pedal before the starts to take hold Make sure the brake rod brake arm spring and fastener are in good condition Freeplay at the tip of...

Page 63: ...adjustment cannot be obtained by this method see your dealer 1 Adjust by turning the rear brake adjusting nut a half turn at a time 2 Apply the brake several times and check for free wheel rotation af...

Page 64: ...ng nut and brake arm pin After adjustment confirm the freeplay of the brake pedal Make sure the brake rod brake arm spring and fastener are in good condition Brake arm Rear brake adjusting nut Push Br...

Page 65: ...oves toward a reference mark on the brake panel If the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your dealer for this service When the...

Page 66: ...n of the brakelight switch Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates too soon A...

Page 67: ...e stand operates smoothly If the side stand is stiff or squeaky clean the pivot area and lubricate the pivot bolt with clean grease 2 Check the spring for damage or loss of tension Side stand spring 1...

Page 68: ...the engine 2 Place your motorcycle on its centre stand on a firm level surface 3 Check the slack in the lower half of the drive chain midway between the sprockets uDo not ride your motorcycle if the...

Page 69: ...Shift the transmission to Neutral Stop the engine 2 Place your motorcycle on its centre stand on a firm level surface 3 Loosen the rear axle nut 4 Loosen the drive chain lock nuts on both sides of th...

Page 70: ...e adjusting slots Both marks should correspond If the axle is misaligned turn the right or left drive chain adjusting nuts until the marks are aligned and recheck chain slack 7 Tighten the rear axle n...

Page 71: ...sembly may lead to loss of braking capacity Checking the Drive Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment the drive chain is worn...

Page 72: ...in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the motorcycle inspected by your dealer Freeplay a...

Page 73: ...ather 1 Place a suitable container under the crankcase breather tube 2 Remove the crankcase breather tube and drain deposits 3 Reinstall the crankcase breather tube Crankcase breather tube 18 CFT125MS...

Page 74: ...u can adjust vertical aim of the headlight for proper alignment Turn the screw in or out as necessary using a Phillips screwdriver Obey local laws and regulations Screw Raise Lower Headlight 18 CFT125...

Page 75: ...ction Malfunction Indicator Lamp MIL P 73 Tyre Puncture P 74 Tube Repair and Replacement P 74 Electrical Trouble P 82 Battery Goes Dead P 82 Burned out Light Bulb P 82 Blown Fuse P 86 Unstable Engine...

Page 76: ...If the indicator light is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Check the correct engine starting sequence 2 P 23 Check for a blown fuse...

Page 77: ...ion Malfunction Indicator Lamp MIL If the indicator comes on while riding you may have a serious problem with the PGM FI system Reduce speed and have your motorcycle inspected by your dealer as soon a...

Page 78: ...emporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again Anytime a tube is replaced the tyre should be carefully...

Page 79: ...using a maintenance stand or a hoist 3 Remove the speedometer cable by pushing the tab 4 Remove the front axle nut 5 Remove the front axle shaft front wheel and side collar uAvoid getting grease oil...

Page 80: ...brake lever several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely 6 Install the speedometer cable securely If a torque wrenc...

Page 81: ...nuts so the rear wheel can be moved all the way forward for maximum drive chain slack 3 Remove the rear axle nut and rear axle washer 4 Remove the drive chain from the driven sprocket by pushing the r...

Page 82: ...the brake caliper is removed Installation 1 To install the rear wheel reverse the removal procedure uTake care to prevent the brake caliper from scratching the wheel during installation 2 Make sure th...

Page 83: ...mes then recheck that the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer as soon as p...

Page 84: ...n brake stopper arm nut washer cushion rubber 6 Loosen the drive chain lock nuts and drive chain adjusting nuts on both sides of the swingarm 7 Remove the rear axle nut and rear axle washer while hold...

Page 85: ...pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer...

Page 86: ...r dealer Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before replacing it Do not use...

Page 87: ...ockwise 4 Remove the bulb 5 Install a new bulb and parts in the reverse order of removal uInstall the rubber dust cover with its TOP mark facing up Do not touch the glass surface with your fingers If...

Page 88: ...the license lens 3 Slightly press the bulb in and turn it counterclockwise 4 Install a new bulb and parts in the reverse order of removal uAfter putting back the lens packing in place install the bra...

Page 89: ...Turn Signal Bulb 1 Remove the brakelight taillight lens 2 P 84 2 Remove the rear turn signal lens 3 Pull out the bulbs without turning 4 Install a new bulb and parts in the reverse order of removal uA...

Page 90: ...for a blown fuse Always replace a blown fuse with a spare fuse of the same rating uSpare fuses are provided on back side of the battery cover 5 Close the fuse box covers 6 Install the battery cover 7...

Page 91: ...tion will occur intermittently while riding Even if this symptom occurs you can continue to ride your motorcycle If unstable engine operation occurs even if sufficient fuel is available have your moto...

Page 92: ...ring for Your Motorcycle P 91 Storing Your Motorcycle P 94 Transporting Your Motorcycle P 95 You the Environment P 96 Serial Numbers P 97 Fuels Containing Alcohol P 98 Catalytic Converter P 99 18 CFT1...

Page 93: ...icate take the spare key or the key number to your dealer If you lose all keys and the key number the ignition switch assembly will probably have to be removed by your dealer to determine the key numb...

Page 94: ...ill drain the battery Do not turn the key while riding The odometer returns to 0 when the read out exceeds 99 999 9 The owner s manual registration and insurance information can be stored in the plast...

Page 95: ...xtra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft clean cloth...

Page 96: ...ompartment can damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near the headlight...

Page 97: ...of water To remove stubborn stains use diluted detergent and rinse thoroughly with plenty of water Avoid getting petrol brake fluid or detergents on the instruments panels or headlight When the exhau...

Page 98: ...he drive chain 2 P 43 Place your motorcycle on its centre stand and position a block so that both tyres are off the ground After rain remove the body cover and allow the motorcycle to dry Remove the b...

Page 99: ...motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie down straps Never try to tow your motorcycle with a wheel or wheels on the ground NOTIC...

Page 100: ...approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get instructions on how...

Page 101: ...tify your motorcycle and are required in order to register your motorcycle They may also be required when ordering replacement parts You should record these numbers and keep them in a safe place Frame...

Page 102: ...p to 10 by volume u Petrol containing ethanol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Damage the rubber tubes...

Page 103: ...talytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to protect your motorcyc...

Page 104: ...T125MR MS 84 mm 3 3 in CFT125MRC 79 mm 3 1 in Curb weight CFT125MS 102 kg 224 9 lb CFT125MR 104 kg 229 3 lb CFT125MRC 106 kg 233 7 lb Maximum weight capacity 1 115 kg 253 5 lb Maximum luggage weight 2...

Page 105: ...Spark plug standard CPR7EA 9 NGK or U22EPR9 DENSO Spark plug gap 0 8 to 0 9 mm 0 03 to 0 04 in Idle speed 1 400 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Classification...

Page 106: ...V 10 W 2 Rear turn signal light 12 V 10 W 2 Main fuse 15 A Other fuse 10 A Engine oil drain bolt 24 N m 2 4 kgf m 18 lbf ft Rear wheel axle nut 59 N m 6 0 kgf m 44 lbf ft Front wheel axle nut 49 N m 5...

Page 107: ...Signal 85 C Caring for Your Motorcycle 91 Catalytic Converter 99 Compartment Owner s Manual 31 90 D Drive Chain 64 E Electrical Trouble 82 Engine Number 97 Oil 41 53 Starting 23 Environment 96 F Flood...

Page 108: ...uments 18 L Load Limits 11 Loading Guidelines 11 Luggage Box 31 M Maintenance Fundamentals 37 Importance 33 Safety 33 Schedule 34 Maximum Weight Limit 11 Modifications 10 N Neutral Indicator 19 O Odom...

Page 109: ...the Engine 23 Steering Lock 22 Storage Equipment 30 Luggage Box 31 Owner s Manual 31 90 Storing Your Motorcycle 94 Switches 20 T Throttle 68 Transporting Your Motorcycle 95 Troubleshooting 71 Turn Si...

Page 110: ...18 CFT125MS MR MRC PH 32KPYA100 book Page 106 Friday June 9 2017 6 03 PM...

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