Honda XR125L Owner'S Manual Download Page 66

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DRIVE CHAIN
DRIVE CHAIN SLIDER
BRAKE FLUID

BRAKE SYSTEM
BRAKE LIGHT SWITCH
HEADLIGHT AIM
CLUTCH SYSTEM
SIDE STAND
SUSPENSION
NUTS, BOLTS, FASTENERS
WHEELS/TYRES
STEERING HEAD BEARINGS

BRAKE SHOES/PADS WEAR

Refer

pages

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77
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15, 81

92
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NOTE

NOTE (4)

ITEMS

FREQUENCY

WHICHEVER
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FIRST

ODOMETER READING [NOTE (1)]

EVERY 1,000 km (600 mi) I, L

10/03/11 17:12:08 32KRHA00_066

Summary of Contents for XR125L

Page 1: ...Honda Motor Co Ltd 2010 OWNER S MANUAL Honda XR125L MANUEL DU CONDUCTEUR 10 03 11 17 05 13 32KRHA00_001...

Page 2: ...manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold This motorcycle is designed for dual purpose use This motorcycle is designed to carry t...

Page 3: ...le at the time of approval for printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reprodu...

Page 4: ...you should become thoroughly familiar with this owner s manual BEFORE YOU RIDE THE MOTORCYCLE Pleasant riding and thank you for choosing a Honda When service is required remember that your Honda deal...

Page 5: ...The following codes in this manual indicate each country The specifications may vary with each locale DK LA CO General export km h Latin America Colombia 10 03 11 17 05 31 32KRHA00_005...

Page 6: ...tial hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle You must use your own good judg...

Page 7: ...entire manual is filled with important safety information please read it carefully Safety Headings Safety Section Instructions You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions Yo...

Page 8: ...TS AND INDICATORS IMPORTANT SAFETY INFORMATION RIGHT HANDLEBAR CONTROLS LEFT HANDLEBAR CONTROLS page page 1 3 5 9 13 15 18 20 24 25 30 31 32 OPERATION MOTORCYCLE SAFETY PARTS LOCATION MAJOR COMPONENTS...

Page 9: ...IN RIDING HELMET HOLDER BRAKING PARKING ANTI THEFT TIPS SIDE COVERS SEAT DOCUMENT COMPARTMENT HEADLIGHT AIM VERTICAL ADJUSTMENT page page 33 34 35 36 37 38 39 41 45 46 48 49 50 OPERATION FEATURES Not...

Page 10: ...SPARK PLUG ENGINE OIL CRANKCASE BREATHER AIR CLEANER COLOUR LABEL BRAKE SHOE WEAR BRAKE PAD WEAR WHEEL REMOVAL SIDE STAND FRONT AND REAR SUSPENSION INSPECTION DRIVE CHAIN SLIDER DRIVE CHAIN IDLE SPEED...

Page 11: ...nds drink and ride either It s a proven fact helmets significantly reduce the number and severity of head injuries So always wear an approved motorcycle helmet and make sure your passenger does the sa...

Page 12: ...on road and off Never ride beyond your personal abilities or faster than conditions warrant Remember that alcohol drugs fatigue and inattention can significantly reduce your ability to make good judg...

Page 13: ...ers the best protection against head injuries A helmet should fit your head comfortably and securely A bright coloured helmet can make you more noticeable in traffic as can reflective strips An open f...

Page 14: ...you more noticeable in traffic Be sure to avoid loose clothes that could get caught on any part of your motorcycle On road apparel may also be suitable for casual off road riding But if you plan on a...

Page 15: ...you can safely carry loads within the given limits and guidelines However exceeding the weight limit or carrying an unbalanced load can seriously affect your motorcycle s handling braking and stabilit...

Page 16: ...e center of the motorcycle as possible Do not attach large or heavy items such as a sleeping bag or tent to the handlebar fork or front fender Make sure that all cargo is tied down securely Never exce...

Page 17: ...with your dealer for assistance and always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance and banking angle limit suspension travel or steering tra...

Page 18: ...s design or operation Such changes could seriously impair your motorcycle s handling stability and braking making it unsafe to ride Removing or modifying your exhaust system such as the spark arrester...

Page 19: ...case of trouble Familiarity with your motorcycle is critically important should a problem occur far from help Never ride beyond your ability and experience or faster than conditions warrant If you are...

Page 20: ...el fill cap Horn button Turn signal switch Engine stop switch Rearview mirror Rearview mirror Headlight dimmer switch Start button Speedometer Ignition switch Indicators Front brake fluid reservoir PA...

Page 21: ...Rear brake pedal Document compartment Air cleaner Passenger footpeg Footpeg Oil fill cap dipstick 11 10 03 11 18 17 47 32KRHA00_021...

Page 22: ...ide stand Choke lever Fuel valve Tool box Helmet holder Passenger footpeg Main fuse Fuse box Battery Crankcase breather tube Shift lever Engine oil drain plug Footpeg 12 10 03 11 17 07 28 32KRHA00_022...

Page 23: ...ir functions are described in the table on the following page 1 Speedometer 2 Odometer 3 Turn signal indicator 4 High beam indicator 5 Neutral indicator 6 Tripmeter 7 Tripmeter reset knob 4 1 3 5 6 7...

Page 24: ...operates Lights when the headlight is on high beam Neutral indicator green Lights when the transmission is in neutral Tripmeter Shows mileage per trip Tripmeter reset knob Resets tripmeter to zero 0...

Page 25: ...n the brake system and it must be bled See your Honda dealer for this service With the motorcycle in an upright position check the fluid level It should be above the LOWER level mark If the level is a...

Page 26: ...the pedal height loosen the lock nut and turn the stopper bolt Tighten the lock nut Brake Adjustment Place the motorcycle on its side stand If adjustment is necessary turn the rear brake adjusting nut...

Page 27: ...justment push the brake arm to confirm that there is a gap between the rear brake adjusting nut and the brake arm pin After adjustment confirm the freeplay of the brake pedal Apply the brake several t...

Page 28: ...nut and turn the clutch cable adjuster Tighten the lock nut and check the adjustment If the adjuster is threaded out near its limit or if the correct freeplay cannot be obtained using the clutch cable...

Page 29: ...open the throttle The motorcycle should begin to move smoothly and accelerate gradually If proper adjustment cannot be obtained or the clutch does not work correctly see your Honda dealer Other Check...

Page 30: ...fuel supply to the carburetor Use the reserve fuel only when the main supply is gone Refill the tank as soon as possible after switching to RES The reserve fuel supply is The three way fuel valve is o...

Page 31: ...with the slot in the filler neck Push the fuel fill cap into the filler neck until it snaps closed and locks Remove the key 3 1 2 1 2 3 1 Fuel fill cap 2 Ignition key 3 Filler neck Fuel Tank 21 12 3 2...

Page 32: ...to do so is considered misuse and damage caused by misuse is not covered by Honda s Limited Warranty Occasionally you may experience light spark knock while operating under heavy loads This is no cau...

Page 33: ...the rubber tubes of the fuel line Cause corrosion of the fuel tank Cause poor drivability If you decide to use a petrol containing alcohol gasohol be sure it s octane rating is at least as high as tha...

Page 34: ...inutes remove the oil fill cap dipstick wipe it clean and reinsert the oil fill cap dipstick without screwing it in Remove the oil fill cap dipstick The oil level should be between the upper and lower...

Page 35: ...from being overheated Underinflated tyres can also cause wheel damage in rocky terrain Overinflated tyres make your motorcycle ride harshly are more prone to damage from surface hazards and wear uneve...

Page 36: ...the side of the road as soon as you can safely and carefully inspect the tyres for damage Always check air pressure when your tyres are cold If you check air pressure when your tyres are warm even if...

Page 37: ...ad depth at the center of the tyre reaches the following limit 1 Minimum tread depth 1 2 Front Rear 1 Tyre tread depth 2 Wear indicator location mark Tread Wear 27 3 0 mm 0 12 in 3 0 mm 0 12 in 10 03...

Page 38: ...t may fail while you are riding If you need to make a temporary repair by patching a tube or using an aerosol sealant ride cautiously at reduced speed and have the tube replaced before you ride again...

Page 39: ...if installed in a new tyre it could fail Whenever you replace a tyre use one that is equivalent to the original and be sure the wheel is balanced after the new tyre is installed Front Rear Type Tyre R...

Page 40: ...y can be removed Key cannot be removed The headlight and taillight will come on whenever you turn the ignition switch ON If your motorcycle is stopped with the ignition switch ON and the engine is not...

Page 41: ...gency switch and should normally remain in the RUN position The start button is below the engine stop switch When the start button is pressed the starter motor cranks the engine If the engine stop swi...

Page 42: ...signal a left turn R to signal a right turn Press to turn signal off Press the button to sound the horn 1 3 2 1 Headlight dimmer switch 2 Turn signal switch 3 Horn button LEFT HANDLEBAR CONTROLS Headl...

Page 43: ...ding the motorcycle loss of vehicle control will result To lock the steering turn the handlebar all the way to the left turn the ignition key to LOCK while pushing in Remove the key 1 A B B C C A 1 1...

Page 44: ...ck the holder and then remove the key 1 3 2 1 2 3 1 Helmet holder 2 Ignition key 3 Holder hook HELMET HOLDER 34 Riding with a helmet attached to the holder can interfere with the rear wheel or suspens...

Page 45: ...d in the same manner Remove the bolt and collar Remove the side cover then remove the prongs from the grommets Align the prongs with the grommets Press the side cover into position Install the collar...

Page 46: ...page Removal Align the front recesses to the front hooks of the frame cross member and rear recess to the rear hook Slide the seat into position Install the collars and tighten the bolts Install the b...

Page 47: ...the seat page This owner s manual and other documents should be stored in the document bag When washing your motorcycle be careful not to flood this area with water 2 1 36 1 Document bag 2 Document co...

Page 48: ...ical adjustment can be made by turning the screw in or out as necessary Obey local laws and regulations A A B B 1 1 A Up B Down 1 Screw HEADLIGHT AIM VERTICAL ADJUSTMENT 38 10 03 11 18 17 51 32KRHA00_...

Page 49: ...sitions Chain guide slider and slipper check slider wear page Drive chain check condition and slack page Adjust and lubricate if necessary Tyres check condition and pressure pages Brakes check operati...

Page 50: ...nd horn function properly Spark plug and high tension terminal check for looseness Engine stop switch check for proper function page Nuts bolts fasteners check the front wheel to see that the axle nut...

Page 51: ...ctric starter for more than 5 seconds at a time Release the start button for approximately 10 seconds before pressing it again This motorcycle is equipped with a side stand ignition cut off system The...

Page 52: ...e way to Fully ON With the throttle 1 8 1 4 press the start button Start the engine Immediately after the engine starts push the choke lever down to the Halfway Position Warm up the engine by opening...

Page 53: ...e throttle 1 8 1 4 press the start button Start the engine Follow steps 1 3 under Normal Air Temperature Warm up the engine by opening and closing the throttle slightly Continue warming up the engine...

Page 54: ...switch to ON and move the choke lever to Fully OFF Open the throttle fully and crank the engine for 5 seconds If the engine starts quickly close the throttle then open it slightly if idling is unstabl...

Page 55: ...s future reliability and performance by paying extra attention to how you ride during the first 500 km 300 miles During this period avoid full throttle starts and rapid acceleration RUNNING IN 45 10...

Page 56: ...ss the shift lever to shift into 1st low gear Slowly release the clutch lever and at the same time gradually increase engine speed by opening the throttle Coordination of the throttle and clutch lever...

Page 57: ...Do not run the engine at high rpm with the transmission in neutral or the clutch lever pulled in Serious engine damage may result Coordinate the throttle and brakes for smooth deceleration Both front...

Page 58: ...rake pedal reduces stopping performance Extreme application of the brake controls may cause wheel lock reducing control of the motorcycle Important Safety Reminders Your motorcycle is equipped with a...

Page 59: ...of rolling off the side stand or overturning After stopping the motorcycle shift the transmission into neutral turn the fuel valve OFF turn the handlebar fully to the left turn the ignition switch OF...

Page 60: ...te and current Park your motorcycle in a locked garage whenever possible Use an additional anti theft device of good quality Put your name address and phone number in this Owner s Manual and keep it o...

Page 61: ...verturns or becomes involved in a crash be sure your Honda dealer inspects all major parts even if you are able to make some repairs A well maintained motorcycle is essential for safe economical and t...

Page 62: ...ualified mechanic instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we cannot warn you of every conceivable haza...

Page 63: ...el surface using the side stand or a maintenance stand to provide support To reduce the possibility of a fire or explosion be careful when working around petrol Use only nonflammable solvent not petro...

Page 64: ...hould be serviced by your Honda dealer unless the owner has proper tools and service data and is mechanically qualified Refer to the Official Honda Shop Manual In the interest of safety we recommend t...

Page 65: ...R CLEANER CRANKCASE BREATHER SPARK PLUG VALVE CLEARANCE ENGINE OIL ENGINE OIL STRAINER SCREEN ENGINE OIL CENTRIFUGAL FILTER ENGINE IDLE SPEED I C I R C I I R C C I I SECONDARY AIR SUPPLY SYSTEM Refer...

Page 66: ...DER BRAKE FLUID BRAKE SYSTEM BRAKE LIGHT SWITCH HEADLIGHT AIM CLUTCH SYSTEM SIDE STAND SUSPENSION NUTS BOLTS FASTENERS WHEELS TYRES STEERING HEAD BEARINGS BRAKE SHOES PADS WEAR Refer to pages 72 77 15...

Page 67: ...id Turn it counterclockwise then open the tool box lid 10 12 mm Open end wrench 14 17 mm Open end wrench No 1 screwdriver No 3 screwdriver Screwdriver grip Spark plug wrench Extension bar 24 mm Box en...

Page 68: ...ealer when ordering replacement parts Record the numbers here for your reference FRAME NO ENGINE NO The frame number is stamped on the right side of the steering head The engine number is stamped on t...

Page 69: ...n ordering replacement parts Record the colour and code here for your reference COLOUR CODE The colour label is attached to the right side of the frame 1 1 1 Colour label COLOUR LABEL 59 10 03 11 17 1...

Page 70: ...the screws A Remove the seat page Remove the right and left side covers page Remove the air cleaner element frame by removing the screws B washers and collars Remove the air cleaner element 2 1 2 3 4...

Page 71: ...lement which is not of equivalent quality may cause premature engine wear or performance problems Install the removed parts in reverse order of removal Do not use oil water and chemical when clean the...

Page 72: ...en deposits can be seen in the transparent section of the drain tube Remove the crankcase breather tube plug from the tube and drain deposits into a suitable container Reinstall the crankcase breather...

Page 73: ...I energy conserving service label on the container They may affect lubrication and clutch performance SG or higher except oils labeled as energy conserving on the circular API service label Viscosity...

Page 74: ...ample the following label shows the MA classification Viscosity grade of engine oil should be based on average atmospheric temperature in your riding area The following provides a guide to the selecti...

Page 75: ...use skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your ha...

Page 76: ...removed Clean the oil strainer screen Check that the oil strainer screen sealing rubber and drain plug O ring are in good condition Remove the oil fill cap dipstick from the right crankcase cover 1 2...

Page 77: ...he oil filler cap Start the engine and let it idle for 3 5 minutes 2 3 minutes after stopping the engine check that the oil level is at the upper level mark on the dipstick with the motorcycle upright...

Page 78: ...g should be changed to a colder heat range a higher number Never use a spark plug with an improper heat range Severe engine damage could result Recommended plugs Standard Clean any dirt from around th...

Page 79: ...refully The gap should be If installing a new plug tighten it twice to prevent loosening First tighten the plug NGK turn after it seats DENSO turn after it seats Then loosen the plug Next tighten the...

Page 80: ...d position at both full steering positions Measure the throttle grip freeplay at the throttle grip flange The standard freeplay should be approximately To adjust the freeplay loosen the lock nut and t...

Page 81: ...for faults in other systems by adjusting idle speed See your Honda dealer for regularly scheduled carburetor adjustments Idle Speed Warm up the engine and hold the motorcycle upright Shift to neutral...

Page 82: ...the sprockets Drive chain slack should be adjusted to allow the following vertical movement by hand Inspection Turn the engine off raise the rear wheel off the ground by placing a support under the en...

Page 83: ...Excessively Worn Teeth Broken or Damaged Teeth A drive chain with damaged rollers loose pins or missing O rings must be replaced A chain which appears dry or shows signs of rust requires supplementar...

Page 84: ...en the rear axle nut Loosen the lock nuts on both adjusting bolts Turn both adjusting nuts an equal number of turns until the correct drive chain slack is obtained Turn the adjusting nuts clockwise to...

Page 85: ...chain slack Rear brake pedal freeplay is affected when repositioning the rear wheel to adjust drive chain slack Check rear brake pedal freeplay and adjust as necessary page Tighten the adjusting nuts...

Page 86: ...this chain can be damaged by steam cleaning high pressure washers and certain solvents Clean the side surfaces of the chain with a dry cloth Do not brush the rubber O rings Brushing will damage them...

Page 87: ...ain slider for wear When the thickness of the chain slider reaches the limit the chain slider must be replaced See your Honda dealer Chain slider thickness limit 1 1 53 1 Chain slider DRIVE CHAIN SLID...

Page 88: ...be smooth and there must be no oil leakage Carefully inspect all front and rear suspension fasteners for tightness Swingarm bearings should be checked by pushing hard against the side of the rear whe...

Page 89: ...on cut off system Sit astride the motorcycle put the side stand up and the transmission in neutral Start the engine and with the clutch lever pulled in shift the transmission into gear Lower the side...

Page 90: ...e motorcycle The caliper piston will be forced out of the cylinder with subsequent loss of brake fluid If this occurs servicing of the brake system will be necessary See your Honda dealer for this ser...

Page 91: ...assembly Improper assembly may lead to loss of braking capacity Insert the front axle shaft through the wheel hub and left fork leg Tighten the front axle nut to the specified torque After installing...

Page 92: ...r brake pedal and disconnect the brake rod from the brake arm Remove the rear axle nut and loosen the lock nuts and drive chain adjusting nuts 1 2 3 4 3 2 1 4 6 5 9 5 6 7 8 53 1 2 3 4 5 6 1 Adjusting...

Page 93: ...e brake several times and check for free wheel rotation after the brake pedal is released Remove the rear wheel from the motorcycle Remove the rear axle shaft drive chain adjusters and side collar the...

Page 94: ...lly the pads will wear faster on wet and dirty roads Inspect the pads at each regular maintenance interval page Check the cutout in each pad If either pad is worn to the cutout replace both pads as a...

Page 95: ...rake panel If the arrow aligns with the reference mark on full application of the brake the brake shoes must be replaced See your Honda dealer for this service When the brake service is necessary see...

Page 96: ...er electrical troubles contact your Honda dealer Your battery is a maintenance free type and can be permanently damaged if the cap strip is removed 53 BATTERY 86 The battery gives off explosive hydrog...

Page 97: ...disconnect the positive terminal lead Pull out the battery from the battery box Remove the bolt collar and battery holder 1 2 3 4 1 4 6 5 2 3 4 2 3 5 6 35 1 1 Bolt 2 Collar 3 Battery holder 4 Negative...

Page 98: ...or an overload in the electrical system See your Honda dealer for repair Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may result causi...

Page 99: ...tall a new fuse The fuse box is located behind the left side cover The specified fuse is Close the fuse box cover Install the left side cover The spare fuses are located in the fuse box 4 3 2 1 2 1 3...

Page 100: ...ter magnetic switch Pull out the fuse If the main fuse is blown install a new fuse The spare main fuse is located upper right of the starter magnetic switch Reconnect the wire connector and install th...

Page 101: ...the engine from time to time Adjustment is done by turning the adjusting nut Turn the nut in the direction if the switch operates too late and in direction if the switch operates too soon 1 2 1 2 B A...

Page 102: ...l down before servicing Do not use bulbs other than those specified Remove the two bolts and remove the headlight case After installing a new bulb check that the light operates properly Remove the hea...

Page 103: ...cket while pressing down on the pin Slightly press the bulb and turn it counterclockwise Install a new bulb in the reverse order of removal 3 4 5 4 5 6 4 5 6 4 Socket 5 Pin 6 Bulb 93 10 03 11 17 16 30...

Page 104: ...ightly press the bulb and turn it counterclockwise Install a new bulb in the reverse order of removal Remove the headlight case page 4 1 2 3 1 2 1 2 92 1 Socket 2 Bulb Position Light Bulb 94 10 03 11...

Page 105: ...he taillight lens Slightly press the bulb and turn it counterclockwise Install a new bulb in the reverse order of removal 2 1 3 1 2 3 4 1 2 3 1 Screws 2 Taillight lens 3 Bulb Brake Tail Light Bulb 95...

Page 106: ...n the reverse order of removal Remove the screw and the turn signal lens Pull out the bulb without turning 1 2 1 2 3 3 3 1 2 1 Screw 2 Turn signal lens 3 Bulb Front Rear Turn Signal Bulb 96 10 03 11 1...

Page 107: ...unterclockwise Install a new bulb in the reverse order of removal Install the removed parts in the reverse order of removal Close the license plate bracket cover 3 2 1 4 5 6 8 1 2 3 4 5 6 7 2 3 5 4 6...

Page 108: ...torcycle is still warm from recent operation give the engine and exhaust system time to cool off We recommend avoiding the use of high pressure water spray typical in coin operated car washes High pre...

Page 109: ...the plastic and painted surfaces After cleaning rinse the motorcycle thoroughly with plenty of clean water Strong detergent residue can corrode alloy parts Dry the motorcycle start the engine and let...

Page 110: ...o the instructions on the container Road Salt used on roads during winter and salt from seawater causes rust Wash your motorcycle as follows after it has run through salty water or on roads treated wi...

Page 111: ...approved petrol container using a commercially available hand siphon or an equivalent method Spray the inside of the tank with an aerosol rust inhibiting oil Reinstall the fuel fill cap on the tank T...

Page 112: ...spark plug hole with a piece of cloth Crank the engine several times to distribute the oil Reinstall the spark plug and spark plug cap Wash and dry the motorcycle Wax all painted surfaces Coat chrome...

Page 113: ...ttery as required Install the battery Perform all Pre ride Inspection checks page Test ride the motorcycle at low speeds in a safe riding area away from traffic Drain any excess aerosol rust inhibitin...

Page 114: ...is still running turn it off and look it over carefully inspect it for fluid leaks check the tightness of critical nuts and bolts and secure such parts as the handlebar control levers brakes and whee...

Page 115: ...Passenger capacity Maximum weight capacity SPECIFICATIONS DIMENSIONS CAPACITIES 105 2 100 mm 82 7 in 820 mm 32 3 in 1 126 mm 44 3 in 1 361 mm 53 6 in Operator and one passenger 3 5 0 92 US gal 0 77 Im...

Page 116: ...iding Spark plug gap Valve clearance Intake Exhaust Idle speed ENGINE 106 56 5 49 5 mm 2 22 1 95 in 9 5 1 124 cm 7 6 cu in DPR8EA 9 NGK X24EPR U9 DENSO DPR9EA 9 NGK X27EPR U9 DENSO 0 8 0 9 mm 0 03 0 0...

Page 117: ...ter Trail Tyre size front Tyre size rear Tyre type CHASSIS AND SUSPENSION POWER TRANSMISSION 107 27 104 mm 4 1 in 90 90 19M C 52P 110 90 17M C 60P 0 960 1 130 1 400 1 882 2 769 3 176 3 333 bias ply tu...

Page 118: ...r Position light Licence light Instrument light High beam indicator Turn signal indicator Neutral indicator ELECTRICAL LIGHTS FUSE 108 0 155 kW 5 000 min rpm 12V 35 35W 12V 21 5W 12V 4Ah 12V 16W 12V 1...

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