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Honda WH15XT, Owner'S Manual

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Honda WH15XT Owner'S Manual Download Page 37

35

SERVICING YOUR PUMP

AIR CLEANER SERVICE

Unscrew the wing nut and remove the air cleaner cover. Check the air 

filter to be sure it is clean and in good condition.

If the air filter is dirty, clean it as described on page 36. Replace the air 

filter if it is damaged.

Reinstall the air filter and air cleaner cover. Be sure all the parts shown 

below are in place. Tighten the wing nut securely.

Operating the engine without an air filter, or with a damaged air filter, 

will allow dirt to enter the engine, causing rapid engine wear. This type 

of damage is not covered by the

 Distributor’s Limited Warranty.

AIR CLEANER COVER

AIR FILTER

WING NUT

GRID

COVER WASHER

AIR CLEANER BASE

31YH6600.book  35 ページ  ２０１５年１月８日　木曜日　午前１１時５０分

Summary of Contents for WH15XT

Page 1: ...ghts Reserved Owner s Manual WATER PUMP WH15XT 20XT Printed in Thailand AH Hi EM3 DIC F101 PF BK Includes US and Canadian Models 31YH6600 00X31 YH6 6000 WH15XT 20XT OMcover 31YH6600 F WH15XT 20XT OMco...

Page 2: ...exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm California Proposition 65 This product contains or emits chemical...

Page 3: ...the Distributor s Limited Warranty to fully understand its coverage and your responsibilities of ownership The Distributor s Limited Warranty is a separate document that should have been given to you...

Page 4: ...ump You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels on the pump Safety Messages preceded by a safety alert symbol and one o...

Page 5: ...O GO 15 Check the General Condition of the Pump 16 Check the Suction and Discharge Hoses 16 Check the Engine 16 OPERATION 17 SAFE OPERATING PRECAUTIONS 17 PUMP PLACEMENT 18 SUCTION HOSE INSTALLATION 1...

Page 6: ...FROM STORAGE 47 TRANSPORTING 48 TAKING CARE OF UNEXPECTED PROBLEMS 49 ENGINE 49 Engine Will Not Start 49 Engine Lacks Power 49 PUMP 50 No Pump Output 50 Low Pump Output 50 TECHNICAL INFORMATION 51 Ser...

Page 7: ...ctions Be sure that anyone who operates the pump receives proper instruction Do not let children operate the pump Keep children and pets away from the area of operation Pump Operation Pump only water...

Page 8: ...ntains poisonous carbon monoxide gas which you cannot see or smell Breathing carbon monoxide can KILL YOU IN MINUTES For your safety Do not start or operate the engine in any closed or partially enclo...

Page 9: ...read them carefully These labels are considered permanent parts of your pump If a label comes off or becomes hard to read contact an authorized Honda servicing dealer for a replacement WH15XT USA and...

Page 10: ...8 PUMP SAFETY WH20XT USA type 31YH6600 book 8...

Page 11: ...9 PUMP SAFETY WH20XT Canadian type Canadian type only French labels come with the water pump 31YH6600 book 9...

Page 12: ...LUG MUFFLER CARRYING HANDLE FUEL TANK CAP CHOKE LEVER AIR CLEANER THROTTLE LEVER STRAINER PRIMING WATER FILLER CAP DISCHARGE PORT OIL FILLER CAP PUMP DRAIN PLUG IGNITION SWITCH HOSE CONNECTOR Commerci...

Page 13: ...UEL TANK CAP CHOKE LEVER AIR CLEANER THROTTLE LEVER STRAINER PRIMING WATER FILLER CAP DISCHARGE PORT OIL FILLER CAP PUMP DRAIN PLUG HOSE CONNECTOR Commercially available SUCTION PORT HOSE CLAMP STARTE...

Page 14: ...NK CAP CHOKE LEVER AIR CLEANER THROTTLE LEVER STRAINER PRIMING WATER FILLER CAP DISCHARGE PORT OIL FILLER CAP PUMP DRAIN PLUG HOSE CONNECTOR Commercially available SUCTION PORT HOSE CLAMP STARTER GRIP...

Page 15: ...gnition Switch The ignition switch controls the ignition system The ignition switch must be in the ON position for the engine to run Turning the ignition switch to the OFF position stops the engine Ch...

Page 16: ...s controlled by adjusting the throttle lever At the FAST position the pump will deliver the highest output volume Moving the throttle lever toward the SLOW position will decrease the output volume of...

Page 17: ...vice life of your equipment it is very important to take a few moments before you operate the pump to check its condition Be sure to take care of any problem you find or have your servicing dealer cor...

Page 18: ...ced construction to prevent hose collapse Check that the hose coupling packings in the suction hose and discharge hose connectors are in good condition see pages 19 and 20 Check that the hose connecto...

Page 19: ...sonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death Pump only fresh water that is not intended for human consumption Pumping flammable liquids such as ga...

Page 20: ...ays greater than suction head capability so it is important for suction head to be the shorter part of total head The maximum available suction head will vary based on the operating conditions However...

Page 21: ...ction port 3 Install the suction hose to the hose connector Use a hose clamp to securely fasten the suction hose to the hose connector in order to prevent air leakage and loss of suction 4 Install the...

Page 22: ...Use a hose clamp to securely fasten the discharge hose to prevent the discharge hose from disconnecting from the hose connector under high pressure It is best to use a short large diameter hose becau...

Page 23: ...mmediately and allow the pump to cool before priming If the discharge hose must run across a roadway the hose should cross the roadway perpendicular to traffic flow Also heavy boards should be placed...

Page 24: ...To start a cold engine move the choke lever to the CLOSED position To restart a warm engine leave the choke lever in the OPEN position 4 Move the throttle lever away from the SLOW position about 1 3 o...

Page 25: ...of the arrow as shown below Do not allow the recoil starter grip to snap back against the engine Return it gently to prevent damage to the starter 7 If the choke lever was moved to the CLOSED position...

Page 26: ...position for self priming and check pump output Pump output is controlled by adjusting engine speed Moving the throttle lever in the FAST direction will increase pump output and moving the throttle l...

Page 27: ...rgency simply turn the ignition switch to the OFF position Under normal conditions use the following procedure 1 Move the throttle lever to the SLOW position 2 Turn the ignition switch to the OFF posi...

Page 28: ...the pump drain plug see page 42 and drain the pump chamber Remove the priming water filler cap and flush the pump chamber with clean fresh water Allow the water to drain from the pump chamber and then...

Page 29: ...rature operation or use in unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Remember that an authorized Honda servicing d...

Page 30: ...om hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you h...

Page 31: ...table failures Each use First month or 20 Hrs Every 3 months or 50 Hrs Every 6 months or 100 Hrs Every year or 300 Hrs Refer to page Engine oil Check level o 32 Change o o 33 Air cleaner Check o 35 Cl...

Page 32: ...llow it to cool Refuel carefully to avoid spilling fuel Do not fill the fuel tank above the maximum fuel level see page 31 Never refuel the engine inside a building where gasoline fumes may reach flam...

Page 33: ...cosolvents and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plasti...

Page 34: ...osition 1 Remove the oil filler cap 2 Check the oil level If it is below the upper limit fill with the recommended oil see page 34 to the upper limit 3 Reinstall the oil filler cap securely Running th...

Page 35: ...isposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard...

Page 36: ...eds the requirements for API service category SJ or later or equivalent Always check the API service label on the oil container to be sure it includes the letters SJ or later or equivalent SAE 10W 30...

Page 37: ...ter if it is damaged Reinstall the air filter and air cleaner cover Be sure all the parts shown below are in place Tighten the wing nut securely Operating the engine without an air filter or with a da...

Page 38: ...the air filter in warm soapy water rinse and allow to dry thoroughly or clean in nonflammable solvent and allow to dry 2 Dip the air filter in clean engine oil and then squeeze out all excess oil The...

Page 39: ...DENSO Incorrect spark plugs can cause engine damage For good performance the spark plug must be properly gapped and free of deposits Allow the engine to cool before servicing the spark plug 1 Disconn...

Page 40: ...ully by hand to avoid cross threading 6 After the spark plug seats tighten with a 13 16 inch spark plug wrench to compress the washer If reinstalling the used spark plug tighten 1 8 1 4 turn after the...

Page 41: ...serviced every 100 hours to keep it functioning as designed If the engine has been running the muffler will be very hot Allow the muffler to cool before servicing the spark arrester MUFFLER PROTECTOR...

Page 42: ...ster screen Be careful to avoid damaging the screen The spark arrester must be free of breaks and holes Replace the spark arrester if it is damaged 5 Install the spark arrester muffler protector and m...

Page 43: ...omotes rust Using a garden hose or pressure washing equipment can force water into the air cleaner or muffler opening Water in the air cleaner will soak the air filter and water that passes through th...

Page 44: ...th clean fresh water Allow the water to drain from the pump chamber and then reinstall the drain plug 6 After the pump is clean and dry touch up any damaged paint and coat areas that may rust with a l...

Page 45: ...that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is part...

Page 46: ...e sure that it contains only fresh gasoline If it takes more than 3 months to use the fuel in your storage container we suggest adding a fuel stabilizer to the fuel when you fill the container 2 After...

Page 47: ...carburetor drain bolt by turning 1 to 2 turns counterclockwise 3 After all fuel has drained tighten the carburetor drain bolt securely move the fuel valve lever to the OFF position Gasoline is highly...

Page 48: ...to distribute the oil in the cylinder 4 Reinstall the spark plug 5 Pull the starter grip slowly until resistance is felt and the notch on the starter pulley aligns with the hole at the top of the rec...

Page 49: ...l leakage Place the pump on a level surface Tilting can cause fuel or oil leakage With the engine and exhaust system cool cover the pump to keep out dust A hot engine and exhaust system can ignite or...

Page 50: ...st 15 minutes before loading the pump on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials Keep the pump level when transporting to reduce the possibilit...

Page 51: ...h fuel flooded engine Dry and reinstall spark plug Start engine with throttle lever in FAST position Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Take the pump to a...

Page 52: ...0 Strainer clogged Clean debris from strainer Excessive head Relocate pump and or hoses to reduce head see page 18 Engine lacks power See page 49 Possible Cause Correction Throttle lever not in the FA...

Page 53: ...rchase in the spaces below You will need this information when ordering parts and when making technical or warranty inquiries see page 59 Engine serial number Frame serial number Date of purchase ENGI...

Page 54: ...this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with c...

Page 55: ...ive emissions The U S and California Clean Air Acts and Canadian Environment Protection Act U S EPA California and Canadian regulations require all manufacturers to furnish written instructions descri...

Page 56: ...nufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiv...

Page 57: ...he less pollution The durability description is intended to provide you with information relating the engine s emission durability period The descriptive term indicates the useful life period for the...

Page 58: ...56 L Fuel tank capacity 0 53 US gal 2 0 L Cooling system Forced air Ignition system Transistor magneto PTO shaft rotation Counterclockwise Spark plug gap 0 028 0 031 in 0 7 0 8 mm See page 38 Idle sp...

Page 59: ...e oil capacity 19 oz 0 58 L Fuel tank capacity 0 82 US gal 3 1 L Cooling system Forced air Ignition system Transistor magneto PTO shaft rotation Counterclockwise Spark plug gap 0 028 0 031 in 0 7 0 8...

Page 60: ...tions Shop Manual For USA This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Available through your Honda dealer or visit http powerequip...

Page 61: ...t Customer Relations Office You can write to American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 Telephone 770 497 6400 M F...

Page 62: ...60 MEMO 31YH6600 book 60...

Page 63: ...exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm California Proposition 65 This product contains or emits chemical...

Page 64: ...td All Rights Reserved Owner s Manual WATER PUMP WH15XT 20XT Printed in Thailand AH Hi EM3 DIC F101 PF BK Includes US and Canadian Models 31YH6600 00X31 YH6 6000 WH15XT 20XT OMcover 31YH6600 F WH15XT...

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